CN104187511A - Pickled vegetable fermentation device and automatic feed and discharge process of the pickled vegetable fermentation device - Google Patents

Pickled vegetable fermentation device and automatic feed and discharge process of the pickled vegetable fermentation device Download PDF

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Publication number
CN104187511A
CN104187511A CN201410358161.8A CN201410358161A CN104187511A CN 104187511 A CN104187511 A CN 104187511A CN 201410358161 A CN201410358161 A CN 201410358161A CN 104187511 A CN104187511 A CN 104187511A
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fermentation tank
tank body
fermentation
pipe
air
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Inventor
袁宏
陈功
颜正财
李恒
丁文军
兰恒超
汪维龙
张其圣
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SICHUAN DONGPO CHINESE KIMCHI INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
SICHUAN JIXIANGJU FOOD CO Ltd
Sichuan Food Fermentation Industry Research and Design Institute
Original Assignee
SICHUAN DONGPO CHINESE KIMCHI INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
SICHUAN JIXIANGJU FOOD CO Ltd
Sichuan Food Fermentation Industry Research and Design Institute
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Priority to CN201410358161.8A priority Critical patent/CN104187511A/en
Publication of CN104187511A publication Critical patent/CN104187511A/en
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/20—Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06—Details or accessories
    • B67D7/78—Arrangements of storage tanks, reservoirs or pipe-lines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Storage Of Fruits Or Vegetables (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

本发明公开了一种发酵泡菜装置及自动进出料工艺，包括发酵罐体，在所述发酵罐体上部设置有物料进口，其底部设置有物料出口，其所述发酵罐体分别与自动进料机构和自动出料机构连接，所述自动进料机构包括进料管、抽气管以及真空泵，所述进料管一端与储料罐连通，其另一端与物料进口连通，所述抽气管一端与发酵罐体内物料液面上方的密闭空间连通，其另一端与真空泵的进气口连通，所述自动出料机构包括空压机以及进气管，所述进气管一端与空压机的出风口连通，其另一端与发酵罐体内物料液面上方的密闭空间连通。本发明采用负压进料正压出料的方式，使发酵罐体内物料能够快速自动地进出料，大大较小了劳动强度，实现了泡菜生产的规模化和工业化。

The invention discloses a fermented kimchi device and an automatic feeding and discharging process, comprising a fermentation tank body, a material inlet is arranged on the upper part of the fermentation tank body, a material outlet is arranged on the bottom of the fermentation tank body, and the fermentation tank body is respectively connected with the automatic feeding The mechanism is connected with the automatic discharge mechanism. The automatic feeding mechanism includes a feed pipe, an air extraction pipe and a vacuum pump. One end of the feed pipe is connected with the storage tank, and the other end is connected with the material inlet. One end of the air extraction pipe is connected with the material inlet. The closed space above the liquid surface of the material in the fermentation tank is connected, and the other end is connected with the air inlet of the vacuum pump. The automatic discharge mechanism includes an air compressor and an air inlet pipe, and one end of the air inlet pipe is connected with the air outlet of the air compressor. , the other end of which communicates with the closed space above the liquid level of the material in the fermenter. The invention adopts the mode of negative pressure feeding and positive pressure discharging, so that the materials in the fermentation tank can be fed and discharged quickly and automatically, the labor intensity is greatly reduced, and the large-scale and industrialization of kimchi production is realized.

Description

A kind of fermentation pickled vegetable device and automatic feed/discharge technique thereof
Technical field
The invention belongs to food processing technology field, particularly relate to a kind of fermentation pickled vegetable device and automatic feed/discharge technique thereof.
Background technology
Pickles are the Typical Representative of distinct Chinese characteristics fermented food, with a long history, and cultural deposits are deep, are the rarity of chinese tradition biological food industry, are to be derived from China domestic biological technology products, obtain extensive consumer's favor.But at present, the production of the brewed pickles of China's tradition mainly be take traditional pickle jar as main fermentation utensil.Utilize traditional pickle jar as main round fermentation pickled vegetable, the input and output material of its pickles is all to adopt manually to complete, and its labour intensity is very large, and operation inconvenience, cannot realize scale and the industrialization of pickle production,
In order to solve the problems of the technologies described above, patent CN201733815U discloses a kind of continuous pickle fermentation device, realized the serialization of pickle production, but this device is due to the Structure Designing Problem of its input and output material end, exist sealing effectiveness poor, therefore cannot provide pickle fermentation needed anaerobic environment, affect kimchi products quality, and there is more dead angle in its structural design, clean inconvenience, easily grow miscellaneous bacteria, after long-time use, cannot carry out high-temperature sterilization to Zymolysis Equipment, thus the unfavorable factor of the pickle fermentation of eliminating the effects of the act.
Summary of the invention
The object of the invention is to, for the problem of above-mentioned existence, provide a kind of and can simulate the good sealed environment of traditional pickle fermentation altar, can realize fermentation pickled vegetable device and the automatic feed/discharge technique thereof of the fast automatic input and output material of material in fermentation tank simultaneously.
Technical scheme of the present invention is achieved in that a kind of fermentation pickled vegetable device, comprise fermentation tank body, on described fermentation tank body top, be provided with material inlet, its bottom is provided with material outlet, it is characterized in that: described fermentation tank body is connected with automatic discharger with automatic feeding mechanism respectively, described automatic feeding mechanism comprises feed pipe, exhaust tube and vavuum pump, described feed pipe one end is communicated with storage tank, its other end is communicated with material inlet, described exhaust tube one end is communicated with the confined space of material liquid surface top in fermentation tank body, its other end is communicated with the air inlet of vavuum pump, described automatic discharger comprises air compressor machine and air inlet pipe, described air inlet pipe one end is communicated with the air outlet of air compressor machine, its other end is communicated with the confined space of material liquid surface top in fermentation tank body.
Fermentation pickled vegetable device of the present invention, tank body lower part material outlet place of fermenting described in it is communicated with bubbling pipe one end, and the described bubbling pipe other end is communicated with the air outlet of air compressor machine.
Fermentation pickled vegetable device of the present invention, described in it, feed pipe is DN60～80, and exhaust tube is DN50～80, and air inlet pipe is DN100～150, and vacuum pump pressure is 0.1～0.2MPa, air compressor machine pressure is 0.2～0.3MPa.
Fermentation pickled vegetable device of the present invention, its upper end in described fermentation tank body is provided with at least one CIP cleaning head.
Fermentation pickled vegetable device of the present invention, it is provided with temperature measuring probe, pH value detection probe and oxygen dissolved detection probe at described fermentation tank body side surface, is provided with lactobacillus suspension inoculation mouthful on described fermentation tank body top.
Fermentation pickled vegetable device of the present invention, the gradient of tank body lower taper of fermenting described in it is 65 °～75 °, described material outlet is DN100～200.
An automatic feed/discharge technique that adopts above-mentioned fermentation pickled vegetable device, is characterized in that: comprise the following steps:
A), close the material outlet of fermentation tank body, the material inlet of opening fermentation tank body makes it be communicated with feed pipe, air compressor machine quits work, start vavuum pump, the tank interior that makes to ferment forms negative pressure, material automatically by storage tank in feed pipe enters into fermentation tank body, described material is the solid-liquid mixture that dish water mixes;
B), after reaching the material feeding amount of technological requirement, vavuum pump quits work, now fermentation tank inside and outside pressure reaches poised state, now close fermentation tank body material inlet, the tank interior that makes to ferment forms complete air-tight state and carries out fermentation process;
C), after fermentation completes, open the material outlet of fermentation tank body, start air compressor machine simultaneously, by air inlet pipe, to the confined space air inlet of material liquid surface top in fermentation tank body, form malleation, material in fermentation tank body is extruded by material outlet, and inflate and make it form continuous rolling state to the material outlet place of fermentation tank body by bubbling pipe, finally complete the discharge of fermentation material in tank.
Automatic feed/discharge technique of the present invention, it is in described step b), in material sweat, the situation of temperature, pH value and oxygen dissolved in the temperature measuring probe arranging by fermentation tank body side surface, pH value detection probe and oxygen dissolved detection probe Real-Time Monitoring fermentation tank body, according to the yeastiness of the testing result judgement material of each detection probe, when reaching technological requirement, enter self-emptying operation.
The present invention adopts the mode of negative pressure charging malleation discharging; making to ferment material in tank can fast automatic ground input and output material; greatly less labour intensity; scale and the industrialization of pickle production have been realized; when fermentation, guarantee the good sealed environment of fermentation tank body simultaneously, guaranteed the quality of product fermentation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Mark in figure: 1 is fermentation tank body, and 2 is material inlet, and 3 is material outlet, 4 is feed pipe, and 5 is exhaust tube, and 6 is vavuum pump, 7 is storage tank, and 8 is air compressor machine, and 9 is air inlet pipe, 10 is bubbling pipe, 11 is CIP cleaning head, and 12 is temperature measuring probe, and 13 is pH value detection probe, 14 is oxygen dissolved detection probe, and 15 is lactobacillus suspension inoculation mouthful.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, a kind of fermentation pickled vegetable device, comprises fermentation tank body 1, on described fermentation tank body 1 top, is provided with material inlet 2, and its bottom is provided with material outlet 3, and described fermentation tank body 1 is connected with automatic discharger with automatic feeding mechanism respectively, described fermentation tank body 1 bottom is tapered, its gradient is 65 °～75 °, described material outlet 3 is DN100～200, the gradient of tank body lower part of wherein fermenting and the pore size of material outlet design through creative work, both complement each other, only have and while meeting above-mentioned two conditions, just can reach best discharging effect simultaneously, be that discharging speed is fast, unobstructed and the overall structure Sizes of discharging, in the interior upper end of described fermentation tank body 1, be provided with two CIP cleaning heads 11, when fermentation tank interior need to be cleaned, by the rotary-jet cleaning agent of 360 ° of CIP cleaning heads, can to fermentation tank interior, thoroughly clean quickly and easily, guarantee that fermentation tank interior does not leave any corner or spot as yet untouched by a clean-up campaign, for the production of pickles provides safe and sanitary guarantee effectively, in described fermentation tank body 1 side, be provided with temperature measuring probe 12, pH value detection probe 13 and oxygen dissolved detection probe 14, on described fermentation tank body 1 top, be provided with lactobacillus suspension inoculation mouth 15, like this, make the key factors such as temperature during the fermentation of pickles, oxygen dissolved, pH value can access effective monitoring and control, guarantee the stable of product quality, at fermentation tank body side surface, be also provided with visual windows, convenient operation person observes the fermentation situation in tank.
Wherein, described automatic feeding mechanism comprises feed pipe 4, exhaust tube 5 and vavuum pump 6, described feed pipe 4 one end are communicated with storage tank 7, its other end is communicated with material inlet 2, described exhaust tube 5 one end are communicated with the confined space of the interior material liquid surface of fermentation tank body 1 top, its other end is communicated with the air inlet of vavuum pump 6, described automatic discharger comprises air compressor machine 8 and air inlet pipe 9, described air inlet pipe 9 one end are communicated with the air outlet of air compressor machine 8, its other end is communicated with the confined space of the interior material liquid surface of fermentation tank body 1 top, described fermentation tank body 1 bottom material outlet 3 places are communicated with bubbling pipe 10 one end, described bubbling pipe 10 other ends are communicated with the air outlet of air compressor machine 8, the air outlet that is described air compressor machine is communicated with air inlet pipe and bubbling pipe respectively by triple valve.By air compressor machine, liquid level superjacent air space in tank body is pressurizeed, can after having fermented, realize material self-emptying, and feed blocking, at discharging opening place, constantly rolls by bubbling pipe can make the to ferment material at tank body discharging opening place when preventing discharging, guarantees the unobstructed of discharging opening place; Described feed pipe 4 is DN60～80, and exhaust tube 5 is DN50～80, and air inlet pipe 9 is DN100～150, and vavuum pump 6 pressure are 0.1～0.2MPa, and air compressor machine 8 pressure are 0.2～0.3MPa.
An automatic feed/discharge technique that adopts above-mentioned fermentation pickled vegetable device, comprises the following steps:
A), close the material outlet of fermentation tank body, the material inlet of opening fermentation tank body makes it be communicated with feed pipe, air compressor machine quits work, start vavuum pump, the tank interior that makes to ferment forms negative pressure, material automatically by storage tank in feed pipe enters into fermentation tank body, described material is the solid-liquid mixture that dish water mixes.
B), after reaching the material feeding amount of technological requirement, vavuum pump quits work, now fermentation tank inside and outside pressure reaches poised state, now close the material inlet of fermentation tank body, the tank interior that makes to ferment forms complete air-tight state and carries out fermentation process, in material sweat, the temperature measuring probe arranging by fermentation tank body side surface, temperature in pH value detection probe and oxygen dissolved detection probe Real-Time Monitoring fermentation tank body, the situation of pH value and oxygen dissolved, according to the yeastiness of the testing result judgement material of each detection probe, when reaching technological requirement, enter self-emptying operation.
C), after fermentation completes, open the material outlet of fermentation tank body, start air compressor machine simultaneously, by air inlet pipe, to the confined space air inlet of material liquid surface top in fermentation tank body, form malleation, material in fermentation tank body is extruded by material outlet, and inflate and make it form continuous rolling state to the material outlet place of fermentation tank body by bubbling pipe, finally complete the discharge of fermentation material in tank.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (8)

1.一种发酵泡菜装置，包括发酵罐体（1），在所述发酵罐体（1）上部设置有物料进口（2），其底部设置有物料出口（3），其特征在于：所述发酵罐体（1）分别与自动进料机构和自动出料机构连接，所述自动进料机构包括进料管（4）、抽气管（5）以及真空泵（6），所述进料管（4）一端与储料罐（7）连通，其另一端与物料进口（2）连通，所述抽气管（5）一端与发酵罐体（1）内物料液面上方的密闭空间连通，其另一端与真空泵（6）的进气口连通，所述自动出料机构包括空压机（8）以及进气管（9），所述进气管（9）一端与空压机（8）的出风口连通，其另一端与发酵罐体（1）内物料液面上方的密闭空间连通。 1. A fermenting kimchi device, comprising a fermentation tank body (1), a material inlet (2) is arranged on the top of the fermentation tank body (1), and a material outlet (3) is arranged at the bottom thereof, characterized in that: the The fermentation tank body (1) is respectively connected with an automatic feeding mechanism and an automatic discharging mechanism. The automatic feeding mechanism includes a feeding pipe (4), a suction pipe (5) and a vacuum pump (6). The feeding pipe ( 4) One end communicates with the material storage tank (7), and the other end communicates with the material inlet (2). One end communicates with the air inlet of the vacuum pump (6), the automatic discharge mechanism includes an air compressor (8) and an air inlet pipe (9), and one end of the air inlet pipe (9) connects with the air outlet of the air compressor (8) The other end communicates with the closed space above the liquid level of the material in the fermentation tank body (1). 2.根据权利要求1所述的发酵泡菜装置，其特征在于：所述发酵罐体（1）下部物料出口（3）处与鼓泡管（10）一端连通，所述鼓泡管（10）另一端与空压机（8）的出风口连通。 2. The device for fermenting kimchi according to claim 1, characterized in that: the material outlet (3) at the lower part of the fermentation tank body (1) communicates with one end of the bubbling tube (10), and the bubbling tube (10) The other end communicates with the air outlet of the air compressor (8). 3.根据权利要求2所述的发酵泡菜装置，其特征在于：所述进料管（4）为DN60～80，抽气管（5）为DN50～80，进气管（9）为DN100～150，真空泵（6）压力为0.1～0.2MPa，空压机（8）压力为0.2～0.3MPa。 3. The fermented kimchi device according to claim 2, characterized in that: the feed pipe (4) is DN60-80, the exhaust pipe (5) is DN50-80, the air inlet pipe (9) is DN100-150, The pressure of the vacuum pump (6) is 0.1-0.2 MPa, and the pressure of the air compressor (8) is 0.2-0.3 MPa. 4.根据权利要求1、2或3所述的发酵泡菜装置，其特征在于：在所述发酵罐体（1）内上端设置有至少一个CIP清洗头（11）。 4. The device for fermenting kimchi according to claim 1, 2 or 3, characterized in that at least one CIP cleaning head (11) is provided at the upper end of the fermentation tank body (1). 5.根据权利要求4所述的发酵泡菜装置，其特征在于：在所述发酵罐体（1）侧面设置有温度检测探头（12）、pH值检测探头（13）以及溶氧度检测探头（14），在所述发酵罐体（1）上部设置有乳酸菌液接种口（15）。 5. The device for fermenting kimchi according to claim 4, characterized in that: a temperature detection probe (12), a pH value detection probe (13) and a dissolved oxygen detection probe ( 14), a lactic acid bacteria liquid inoculation port (15) is provided on the upper part of the fermenter body (1). 6.根据权利要求5所述的发酵泡菜装置，其特征在于：所述发酵罐体（1）下部锥形的倾斜度为65°～75°，所述物料出口（3）为DN100～200。 6. The device for fermenting kimchi according to claim 5, characterized in that: the inclination of the lower conical shape of the fermentation tank body (1) is 65°-75°, and the material outlet (3) is DN100-200. 7.一种采用上述发酵泡菜装置的自动进出料工艺，其特征在于：包括以下步骤： 7. An automatic feeding and discharging process adopting the above-mentioned fermented kimchi device, characterized in that: comprising the following steps: a）、关闭发酵罐体的物料出口，打开发酵罐体的物料进口使其与进料管连通，空压机停止工作，启动真空泵，使发酵罐体内部形成负压，物料自动由储料罐经进料管进入到发酵罐体内，所述物料为菜水混合的固液混合物料； a) Close the material outlet of the fermentation tank, open the material inlet of the fermentation tank to communicate with the feed pipe, stop the air compressor, start the vacuum pump to form a negative pressure inside the fermentation tank, and the material is automatically discharged from the storage tank Enter the fermenter body through the feed pipe, and the material is a solid-liquid mixture mixed with vegetables and water; b）、在达到工艺要求的物料进料量后，真空泵停止工作，此时发酵罐体内外压力达到平衡状态，此时关闭发酵罐体的物料进口，使发酵罐体内部形成完全密闭状态进行发酵处理； b) After the amount of material feed required by the process is reached, the vacuum pump stops working. At this time, the pressure inside and outside the fermentation tank reaches a balanced state. At this time, the material inlet of the fermentation tank is closed to form a completely closed state inside the fermentation tank for fermentation. deal with; c）、在发酵完成后，打开发酵罐体的物料出口，同时启动空压机，通过进气管向发酵罐体内物料液面上方的密闭空间进气形成正压，将发酵罐体内的物料由物料出口压出，而且通过鼓泡管向发酵罐体的物料出口处充气使其形成不断翻滚状态，最终完成发酵罐体内物料的排出。 c) After the fermentation is completed, open the material outlet of the fermentation tank, and start the air compressor at the same time, through the air inlet pipe to the closed space above the liquid level of the material in the fermentation tank to form a positive pressure, and the material in the fermentation tank is released from the material The outlet is pressed out, and the material outlet of the fermentation tank is inflated through the bubbling tube to form a continuous rolling state, and finally the discharge of the material in the fermentation tank is completed. 8.根据权利要求7所述的自动进出料工艺，其特征在于：在所述步骤b）中，在物料发酵过程中，通过发酵罐体侧面设置的温度检测探头、pH值检测探头以及溶氧度检测探头实时监测发酵罐体内的温度、pH值及溶氧度的情况，根据各检测探头的检测结果判断物料的发酵状态，当达到工艺要求时，进入自动出料工序。 8. The automatic feeding and discharging process according to claim 7, characterized in that: in the step b), during the material fermentation process, the temperature detection probe, the pH value detection probe and the dissolved oxygen installed on the side of the fermentation tank Temperature detection probes monitor the temperature, pH value and dissolved oxygen in the fermentation tank in real time, judge the fermentation state of the material according to the detection results of each detection probe, and enter the automatic discharge process when the process requirements are met.
CN201410358161.8A 2014-07-25 2014-07-25 Pickled vegetable fermentation device and automatic feed and discharge process of the pickled vegetable fermentation device Pending CN104187511A (en)

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CN203320022U (en) * 2013-05-31 2013-12-04 上海济兴能源环保技术有限公司 Discharging system
CN103497891A (en) * 2013-10-09 2014-01-08 长沙理工大学 Microbiological solid-state seed producing and fermenting device

Cited By (6)

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CN107299053A (en) * 2017-07-27 2017-10-27 东莞市秦智工业设计有限公司 A kind of biological fermentation tank
CN109363119A (en) * 2018-11-21 2019-02-22 中国农业科学院麻类研究所 The method for making kimchi and kimchi jar by using kimchi direct-throwing bacterial agent
CN109370873A (en) * 2018-12-26 2019-02-22 江苏恒顺醋业股份有限公司 An intelligent vinegar solid-state brewing equipment
CN112494667A (en) * 2020-12-16 2021-03-16 广州希洁化妆品有限公司 Sterilization tank for producing shampoo
CN114592012A (en) * 2022-05-09 2022-06-07 贝嘉美(天津)生物技术研发股份有限公司 A kind of natural plant antiviral composition, the composition fermentation device and method
CN114592012B (en) * 2022-05-09 2022-08-02 贝嘉美(天津)生物技术研发股份有限公司 Natural plant antiviral composition, and fermentation device and method thereof

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Application publication date: 20141210