CN104178819B - The freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers - Google Patents

The freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers Download PDF

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CN104178819B
CN104178819B CN201410354750.9A CN201410354750A CN104178819B CN 104178819 B CN104178819 B CN 104178819B CN 201410354750 A CN201410354750 A CN 201410354750A CN 104178819 B CN104178819 B CN 104178819B
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fiber
lignoenzyme
degumming
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CN104178819A (en
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魏丽乔
高向华
李闲闲
袁保卫
许并社
马森源
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Taiyuan University of Technology
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Abstract

The freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers, its described degumming tech is after ultrasound wave decocting in water, pre-pickling, carries out UV-radiation, freezing shock heating, lignoenzyme process, enters High Temperature High Pressure degumming process the most again.China-hemp fibers surface degumming effect after this PROCESS FOR TREATMENT is better than chemical method and Mechanical Method degumming, residual gum content and content of lignin are relatively low, meet spinning post-finishing process requirements, while obtaining good whiteness and flexibility, also controlling within can spinning requirement by the ultimate strength of fiber, length and the fineness of fiber have also been obtained improvement, wearability is greatly improved, chemical treatment regimens consumption reduces, and pollutant effluents discharge is less, is the process of a kind of environmental protection.

Description

The freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers
Technical field
The present invention relates to a kind of degumming process technique for Fructus Cannabis (i.e. Fructus Cannabis) raw ramie fiber, particularly in High Temperature High Pressure On the basis of method for degumming, it is aided with freezing shock heating and lignoenzyme process a kind of china-hemp fibers freezing shock heating lignoenzyme auxiliary de- Adhesive process.
Background technology
The Degumming method of existing Fructus Cannabis (i.e. Fructus Cannabis) fiber has a variety of, such as: traditional pond Process of retting flax with, chemical Degumming Method, bacterial degumming method, enzymatic degumming, the quick-fried method of sudden strain of a muscle, alkali oxygen method, ultrasound wave method for degumming and mechanical-chemical method for degumming etc..
In Publication No. CN1851062, the patent of invention of entitled " a kind of hemp degumming process ", use normal temperature and pressure The method combined with High Temperature High Pressure carries out degumming process to china-hemp fibers, compares general degumming tech and saves the time more than 1.5 Hour, alkali concn is substantially reduced, after process in fiber crops content of lignin less than 0.5%, the basic free of losses of strength of fiber, degummed ramie Pure white loose, quality is good.But the chemical reagent added in the present invention is relatively big, and alkali consumption is up to 5%, about 50g/L, although time Between saved, but pollution on the environment is more serious.
In Publication No. CN100355951C, the invention of entitled " a kind of high temperature-microbe combined hemp degumming method " In patent, first Fructus Cannabis washing is carried out high temperature degumming kiering process, after the Fructus Cannabis after high temperature degumming put in enzymatic vessel carry out Microbial treatments, the Fructus Cannabis obtained is pure white loose, not only soft quality but also good, and environment is not almost had by the high temperature low alkali technology of employing There is pollution.But enzymolysis time of the present invention is long, and the residual gum content of not mentioned Fructus Cannabis and content of lignin, it is understood that there may be cull Rate and the highest problem of content of lignin.
In Publication No. CN101275289B, the patent of invention of entitled " the frozen-irradiated irradiation degummed technique of china-hemp fibers " In, after hot bath, pre-pickling, NaClO pretreatment, carry out UV-radiation, quenching, heat treated, carry out alkali oxygen-machinery connection the most again Close degumming process, be eventually adding softening agent and carried out secondary kiering.China-hemp fibers surface degumming effect after this PROCESS FOR TREATMENT Being better than conventional alkaline oxygen method and Mechanical Method degumming, reached the requirement of national Grade A, content of lignin meets spinning post-finishing work Skill demand, while obtaining good whiteness and flexibility, also controls the ultimate strength of fiber and percentage elongation to want can spin Within asking, the length of fiber and fineness have also been obtained improvement, and wearability is greatly improved.But the present invention carries out twice kiering, NaOH and H used by kiering2O2Total amount is 24g/L, and chemical levels is high, and environmental pollution is serious.
The above-mentioned existing degumming tech to china-hemp fibers is high for there is gum level in china-hemp fibers, it is difficult to removal Problem is studied, and all achieves certain effect in terms of Fructus Cannabis degumming tech.But above-mentioned degumming tech is typically chosen The most single degumming mode, does not consider with reducing both chemical levels reducing residual gum content, and is adopting Do not take narrow spectrum measure for content of lignin height with after a soda boiling, to such an extent as to have residual gum content height, lignin to contain The shortcoming that amount is high or chemical levels is big.And reduce cost, reduce the practical problem that environmental pollution is also urgent need solution.
Summary of the invention
It is an object of the invention to provide the freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers, existing to solve In Fructus Cannabis degumming technique, there is residual gum content higher, lignin removal effect is undesirable, whiteness and flexibility is relatively low, change Learn the problems such as reagent dosage is big, environmental pollution is serious.
The technical scheme realizing above-mentioned purpose and solution the problems referred to above is as follows.
The freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers, is characterized in that after preimpregnation acid treatment, by fibre Dimension and the bath raio of solution are 1:40, soak 25 grams of fibers in every liter of solution, carry out following steps:
(1) UV radiation treatment: the fiber after preimpregnation acid treatment is washed till PH=7, puts into hydrogen peroxide and the 4-8g/L of 4-8g/L The mixed solution of sodium hydroxide, add boiling-off additive and be placed under the ultraviolet light of 280-350nm and radiate 20-40 minute;
(2) freezing shock heating process: the fiber after being radiated by UV is washed till PH=7, puts into pallet, freezing 20-40 minute, freezing Temperature is-15--55 DEG C, takes out immediately after and is placed in the constant temperature boiling water of 100 DEG C 20-40 minute;
(3) lignoenzyme processes: the fiber after freezing-shock heating is washed till PH=7, dries, put into the wooden of PH=4.5-5.5 In element enzymatic solution, react 1-3 hour in 40-50 DEG C of water bath with thermostatic control;
(4) high temperature high pressure process: by lignoenzyme process after fiber be washed till PH=7, put into 4-12g/L hydrogen peroxide and The mixed solution of the sodium hydroxide of 4-12g/L, adds boiling-off additive and is positioned in pressure cooker, and pressure is 0.1-0.15MPa, the time 20-30min。
Further supplementary technology scheme is as follows.
Described cooking additive is by waterglass sodium silicate 0.2g/L, sodium sulfide 2g/L, sodium tripolyphosphate 2g/L, sodium sulfite 0.8g/L and magnesium sulfate 2 g/L, stirs acquisition.
The constant temperature boiling water that described freezing is shock heating is the solution after VU-radiation.
Composition and the content thereof of described lignoenzyme solution is: liquid lignoenzyme 4-12g/L, is adjusted by solution with emulsifying agent To PH=4.5-5.5.
The technology of the present invention freezing shock heating lignoenzyme auxiliary degumming process of above-mentioned provided a kind of china-hemp fibers is provided Scheme, its main process characteristic is as follows.
(1) at the pretreatment stage of china-hemp fibers, use ultrasound wave decocting in water, pre-pickling processes, the most not only make fiber pine Dissipate, remove part water-solubility impurity, beneficially degumming, and make fiber obtain abundant swollen, it is most important that overcome simple heat Water bath processing makes fine impurity be difficult to the shortcoming removed.
(2) fiber after pre-pickling adds sodium hydroxide, hydrogen peroxide and boiling-off additive, and is placed on spoke under intensive ultraviolet Penetrate so that it is fiber surface gelatinous layer is etched and destroys, increase and expanded crack, and aoxidize major part cellulose and part Lignin, makes fibre whiteness increase, and lignin is more soluble to come off.
(3) fiber after being radiated by UV-is put into anxious freezing in case and is quenched, and then takes out to put in constant temperature boiling water and adds pyrolysis Freezing, during this, there is drastically contraction in various degree and expansion in fiber and colloid matrix simultaneously, cause it to be subject to longitudinally and Horizontal positive and negative drawing power effect, makes colloid destroy further and even comes off.
(4) china-hemp fibers after freezing shock heating process carries out lignoenzyme process, utilizes the specific aim of lignoenzyme to reduce Content of lignin.
(5) fiber after processing lignoenzyme carries out high temperature high pressure process, utilizes steam to impact fiber, promotes fiber The disengaging of colloid and separation, make fiber bunchy.
The Fructus Cannabis processed through present invention process method is compared with the Fructus Cannabis that prior art processes, and the present invention is de-in High Temperature High Pressure On the basis of glue method, be aided with UV-radiation further, freezing is shock heating, then for higher the lacking of freezing shock heating rear content of lignin Point, have employed again lignoenzyme and processes, by NaOH and H2O2Total consumption is reduced to 14g/L, and relatively other degumming tech chemical reagent are used Amount is a half or more than half, and content of lignin be 0.71%, residual gum content be 2.26%, also residual than other degumming tech Glue rate much lower, not only solves that to there is residual gum content in existing Fructus Cannabis degumming technique higher, lignin removal effect The problem such as undesirable and chemical levels is high, serious environment pollution, and the Fructus Cannabis after processing has reached national Grade A Requirement, meet the demand of spinning post-finishing technique.Simultaneously while the present invention obtains good whiteness and flexibility, also will The ultimate strength of fiber and percentage elongation control within can spinning requirement;The most what time its concrete beneficial effect also has.
(1) the china-hemp fibers smooth surface after this PROCESS FOR TREATMENT, does not has remaining colloid substantially, such as accompanying drawing 1 and accompanying drawing 2 institute Show.
(2) infared spectrum before and after degumming shows that this technique is more thorough to the removal of lignin, hemicellulose and pectic substance The end, especially the highest to the clearance of lignin, its characteristic peak disappears substantially;See accompanying drawing 3 and accompanying drawing 4.
(3) before and after degumming, the property indices of china-hemp fibers compares such as table 1.
Table 1
Project Fructus Cannabis raw ramie Freezing shock heating High Temperature High Pressure
Cellulose (%) 50.34 80.63 97.74
Lignin (%) 14.23 1.27 0.71
Residual gum content (%) 43.12 19.37 2.26
Fracture strength (cN/dtex) 6.67 2.71 1.87
Whiteness 16.3 45.8 68.5
Average diameter (μm) 17.83 14.28 12.36
Average length (mm) 22.97 19.3 17.88
From table 1 it follows that after using this technique degumming, 1. lignin and residual gum content have had obvious reduction, especially To be lignin shock heating in freezing and is reduced to 1.27% and 0.71% after high temperature high pressure process for it, and residual gum content is reduced to 19.37% and 2.26%, compared with conventional chemical Degumming method, degumming effect is excellent is substantially, and the technique meeting spinning post-finishing needs Ask;2. the whiteness of fiber is greatly improved, and its root, stem and the outward appearance of taper fiber and feel all become pure white smooth, Soft fine and smooth, see accompanying drawing 5, Fig. 6, Fig. 7 and Fig. 8;Although 3. ultimate strength decreases, but still ensure that the need of spinning post-finishing Want.
(4) this technique is to be aided with on the basis of High Temperature High Pressure degumming tech at UV-radiation, freezing shock heating and lignoenzyme again Reason, pollutant effluents discharge is less, chemical levels is low, is a kind of new technology comparing environmental protection.
Accompanying drawing explanation
Fig. 1 is the present invention untreated Fructus Cannabis raw ramie SEM picture.
In figure: the gum level of Fructus Cannabis raw ramie is higher, cover thicker, and cover dense uniformly, and along fiber indulge To in continuous distribution.
Fig. 2 is the Fructus Cannabis sem photomicrograph after degumming process of the present invention.
In figure: fiber surface is smooth, without remaining colloid and impurity, it can be seen that many deeper longitudinal grooves and part are micro- Hole.
Fig. 3 be Fructus Cannabis raw ramie of the present invention with degumming process after the infared spectrum figure (locally 1) of Fructus Cannabis.
In figure: A is raw ramie, B is the Fructus Cannabis after degumming process.Wherein: 893.73cm-1Place be designated as C-amorphous and The H bending vibration of crystalline cellulose, this peak value keeps constant, and this indicates that the fiber not affecting fiber in scouring processes Element structure.1382.95 cm-1What place represented is aromatic ring C=C stretching vibration peak (xylan), and this is the characteristic peak of hemicellulose, place After reason, china-hemp fibers vibration peak in this place substantially weakens, and shows the removal ratio of hemicellulose during degumming more thoroughly.1400.65 cm-1That place represents is carboxylate radical COO-Symmetrical flexible, represent adipocere matter, this peak is wholly absent explanation adipocere matter and removes completely. 1636.68 cm-1Place is C=O stretching vibration, and it is the characteristic absorption peak of lignin, and after degumming process, this peak disappears the most substantially, wood The removal ratio of quality is more thoroughly.1741.71 cm-1For hemicellulose alditol ester group, being the characteristic peak of hemicellulose, this peak is complete Disappear, illustrate that hemicellulose is removed completely.
Fig. 4 be Fructus Cannabis raw ramie of the present invention with degumming process after the infared spectrum figure (locally 2) of Fructus Cannabis.
In figure: 3416.58cm-1Place is the OH stretching vibration peak of saccharide C-OH, and after degumming, this peak disappears substantially, and this is described Process the removal effect to hemicellulose clearly.
Fig. 5 is Fructus Cannabis raw ramie root of the present invention, stipe part fiber morphology figure.
In figure: fiber is parallel close-packed arrays slabbing or strip in colloid matrix, and separation property each other is poor, Color is dark yellow, and impurity is more, and fibre plate is stronger and strong, and flexibility and crimpiness are poor.
Fig. 6 is the degumming Later Han Dynasty of the present invention Radix Cannabis, stipe part fiber morphology figure.
In figure: fiber becomes pure white exquisiteness shinny, soft, and between fiber and fiber, separation property is preferable, surface impurity and Colloid is substantially removed, and fiber forms certain curling.
Fig. 7 is Fructus Cannabis raw ramie taper fiber morphology figure of the present invention.
In figure: fiber colour is dark yellow, there are much impurity and speckle in surface, and fibers parallel close-packed arrays becomes many elongated Sheet strip, thickness differs, one-tenth reunion shape wrapped around one another.
Fig. 8 is the degumming Later Han Dynasty of the present invention crop end portion fiber morphology figure.
In figure: fibre whiteness is significantly improved, colloid and impurity are removed substantially, and flexibility is fine, and fiber exquisiteness is shinny, It is separated into many tuftlets wrapped around one another agglomerating.
Detailed description of the invention
Present invention technical scheme described in foregoing invention content can the most specifically by detailed description of the invention Bright, its described beneficial effect also is able to reach its described effect by specific embodiment.
Embodiment 1
Implement comprising the following steps that of the freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers of the present invention.
One, ultrasound wave-decocting in water processes
At ultrasonic power 350W, in the case of 70 DEG C, with deionized water, fiber concentration in the solution is 25g/L, completely Soak fiber 100min, make it soak uniformly every suitable/counterclockwise alternate agitation of 10min.Wash several times with clear water, until its Soak pH value is 7.
Two, preimpregnation acid treatment
At 50 DEG C, the dilute sulfuric acid using concentration to be 2.5g/L is completely soaked Gushi of Henan Fructus Cannabis raw ramie, and (fiber is at solution In concentration be 25g/L) 90min, every 10min suitable/counterclockwise alternate agitation make it soak uniformly.Some with clear water washing It is secondary, until its soak pH value is 7.
Three, UV-radiation treatment
Fiber after preimpregnation acid treatment is washed till PH=7, and the mixing putting into the hydrogen peroxide of 6g/L and the sodium hydroxide of 6g/L is molten Liquid, adds boiling-off additive and is placed under the ultraviolet light of 280-350nm and radiates 20 minutes.
Four, freezing-shock heating process
Take out the china-hemp fibers after UV-radiation treatment, put in pallet, be placed in and suddenly freeze freezing 20min in-55 DEG C of case. Taking-up is freezed rear Fructus Cannabis and is placed in 20min in the constant temperature boiling water of 100 DEG C.
Five, lignoenzyme processes
Fiber after freezing-shock heating is washed till PH=7, dries, put in the lignoenzyme solution of PH=5, at 40 DEG C of constant temperature Water-bath is reacted 2 hours.
Six, high temperature high pressure process
Fiber after being processed by lignoenzyme is washed till PH=7, puts into the hydrogen peroxide of 8g/L and the mixing of the sodium hydroxide of 8g/L Solution, is positioned in pressure cooker after adding boiling-off additive, and pressure is 0.15MPa, time 30min.
Seven, scutching-be dehydrated-dry/dry.
China-hemp fibers after process uses GB/T 18147.2-2008 " hemp test method part 2: residual gum content Test method " to measure residual gum content be 2.26%, uses GB/T 18147.5-2000 " hemp test method the 5th part: disconnected Resistance to spalling test method " mensuration fracture strength is 1.87cN/dtex, the china-hemp fibers softness obtained is fine and smooth, for optimal degumming bar Part.
Embodiment 2
Comprising the following steps that of the freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers.
One, ultrasound wave-decocting in water processes
At ultrasonic power 350W, in the case of 80 DEG C, complete with deionized water (fiber concentration in the solution is 25g/L) Soak fiber 100min, make it soak uniformly every suitable/counterclockwise alternate agitation of 10min.Wash several times with clear water, until its Soak pH value is 7.
Two, preimpregnation acid treatment
At 50 DEG C, the dilute sulfuric acid using concentration to be 1.5g/L is completely soaked Gushi of Henan Fructus Cannabis raw ramie, and (fiber is at solution In concentration be 25g/L) 100min, every 10min suitable/counterclockwise alternate agitation make it soak uniformly.Some with clear water washing It is secondary, until its soak pH value is 7.
Three, UV-radiation treatment
Fiber after preimpregnation acid treatment is washed till PH=7, and the mixing putting into the hydrogen peroxide of 6g/L and the sodium hydroxide of 6g/L is molten Liquid, adds boiling-off additive and is placed under the ultraviolet light of 280-350nm and radiates 40 minutes.
Four, freezing shock heating process
Take out the china-hemp fibers after UV-radiation treatment, put in pallet, be placed in and suddenly freeze freezing 40min in-55 DEG C of case. Taking-up is freezed rear Fructus Cannabis and is placed in 40min in the constant temperature boiling water of 100 DEG C.
Five, lignoenzyme processes
Fiber after freezing-shock heating is washed till PH=7, dries, put in the lignoenzyme solution of PH=5, at 45 DEG C of constant temperature Water-bath is reacted 2 hours.
Six, high temperature high pressure process
Fiber after being processed by lignoenzyme is washed till PH=7, puts into the hydrogen peroxide of 4g/L and the mixing of the sodium hydroxide of 4g/L Solution, is positioned in pressure cooker after adding boiling-off additive, and pressure is 0.15MPa, time 30min.
Seven, scutching-be dehydrated-dry/dry.
China-hemp fibers after process uses GB/ T 18147.2-2008 " hemp test method part 2: cull Rate test method " measure residual gum content be 5.31%, use GB/T 18147.5-2000 " hemp test method the 5th part: Fracture strength test method " measure fracture strength be 2.2 cN/dtex, whiteness is 55.7, although residual gum content is slightly higher, but still has There is spinnability, and chemical levels decreases.
Embodiment 3
Comprising the following steps that of the freezing shock heating lignoenzyme auxiliary degumming process of a kind of china-hemp fibers.
One, ultrasound wave-decocting in water processes
At ultrasonic power 350W, in the case of 70 DEG C, complete with deionized water (fiber concentration in the solution is 25g/L) Soak fiber 80min, make it soak uniformly every suitable/counterclockwise alternate agitation of 10min.Wash several times with clear water, until its Soak pH value is 7.
Two, preimpregnation acid treatment
At 60 DEG C, the dilute sulfuric acid using concentration to be 1.5g/L is completely soaked Gushi of Henan Fructus Cannabis raw ramie, and (fiber is at solution In concentration be 25g/L) 100min, every 10min suitable/counterclockwise alternate agitation make it soak uniformly.Some with clear water washing It is secondary, until its soak pH value is 7.
Three, UV-radiation treatment
Fiber after preimpregnation acid treatment is washed till PH=7, and the mixing putting into the hydrogen peroxide of 8g/L and the sodium hydroxide of 4g/L is molten Liquid, adds boiling-off additive and is placed under the ultraviolet light of 280-350nm and radiates 20 minutes.
Four, freezing shock heating process
Take out the china-hemp fibers after UV-radiation treatment, put in pallet, be placed in and suddenly freeze freezing 40min in-35 DEG C of case. Taking-up is freezed rear Fructus Cannabis and is placed in 40min in the constant temperature boiling water of 100 DEG C.
Five, lignoenzyme processes
Fiber after freezing-shock heating is washed till PH=7, dries, put in the lignoenzyme solution of PH=5, at 40 DEG C of constant temperature Water-bath is reacted 3 hours.
Six, high temperature high pressure process
Fiber after being processed by lignoenzyme is washed till PH=7, puts into the hydrogen peroxide of 4g/L and the mixing of the sodium hydroxide of 8g/L Solution, is positioned in pressure cooker after adding boiling-off additive, and pressure is 0.15MPa, time 20min.
Seven, scutching-be dehydrated-dry/dry.
The china-hemp fibers obtained uses GB/ T 18147.2-2008 " hemp test method part 2: residual gum content Test method " measure residual gum content 4.41%, use GB/T 18147.5-2000 " hemp test method the 5th part: fracture Strength Testing Methods " mensuration fracture strength is 2.01 cN/dtex, but still has spinnability, and chemical levels is the most Reduce.

Claims (4)

1. the freezing shock heating lignoenzyme auxiliary degumming process of china-hemp fibers, is characterized in that after preimpregnation acid treatment, by fiber It is 1:40 with the bath raio of solution, every liter of solution soaks 25 grams of fibers, carries out following steps:
(1) UV radiation treatment: the fiber after preimpregnation acid treatment is washed till pH=7, puts into the hydrogen peroxide of 4-8g/L and the hydrogen of 4-8g/L The mixed solution of sodium oxide, adds boiling-off additive and is placed under the ultraviolet light of 280-350nm and radiates 20-40 minute;
(2) freezing shock heating process: the fiber after being radiated by UV is washed till pH=7, puts into pallet, freezing 20-40 minute, cryogenic temperature For-15--55 DEG C, take out immediately after and be placed in the constant temperature boiling water of 100 DEG C 20-40 minute;
(3) lignoenzyme processes: the fiber after freezing-shock heating is washed till pH=7, dries, put into the lignoenzyme of pH=4.5-5.5 In solution, react 1-3 hour in 40-50 DEG C of water bath with thermostatic control;
(4) high temperature high pressure process: the fiber after being processed by lignoenzyme is washed till pH=7, puts into hydrogen peroxide and the 4-of 4-12g/L The mixed solution of the sodium hydroxide of 12g/L, adds boiling-off additive and is positioned in pressure cooker, and pressure is 0.1-0.15MPa, the time 20-30min。
2. technique as claimed in claim 1, its described cooking additive be by waterglass sodium silicate 0.2g/L, sodium sulfide 2g/L, Sodium tripolyphosphate 2g/L, sodium sulfite 0.8g/L and magnesium sulfate 2 g/L, stir acquisition.
3. technique as claimed in claim 1, the constant temperature boiling water that its described freezing is shock heating is the solution after UV-radiation.
4. technique as claimed in claim 1, composition and the content thereof of its described lignoenzyme solution is: liquid lignoenzyme 4- 12g/L, is adjusted to pH=4.5-5.5 with emulsifying agent by solution.
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