CN104164277B - A kind of heavy load open-type gear grease and preparation method thereof - Google Patents

A kind of heavy load open-type gear grease and preparation method thereof Download PDF

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CN104164277B
CN104164277B CN201310187590.9A CN201310187590A CN104164277B CN 104164277 B CN104164277 B CN 104164277B CN 201310187590 A CN201310187590 A CN 201310187590A CN 104164277 B CN104164277 B CN 104164277B
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grease
heavy load
type gear
load open
minutes
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CN104164277A (en
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吕英华
刘佩仓
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Chao Runda Science And Technology Ltd Of Shenzhen
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Chao Runda Science And Technology Ltd Of Shenzhen
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Abstract

The invention discloses a kind of heavy load open-type gear grease and preparation method thereof, heavy load open-type gear grease, with grease percent by weight, including following components: base oil 57 80%, clad aluminum thickening agent 3 6%, extreme pressure anti-wear additives 3 7%, oiliness improver 2 5% solid additive 5 10%, antirust agent 0.5 1%, viscosifier 6 13%, antioxidant 0.5 1.0%.It is on the basis of existing exposed gear grease, for existing product power source comparatively high consumption, the problem that contains environmental protection regulated substance in various degree, one is provided to have good adhesive property and extreme pressure and antiwear behavior, European Union RoHS2.0 regulated substance requirement can be fully met simultaneously, frictional resistance substantially reduces, saves the heavy load open-type gear grease of power consumption, to meet development of modern industry to grease requirement.

Description

A kind of heavy load open-type gear grease and preparation method thereof
Technical field
The present invention relates to a kind of grease, a kind of lubrication for heavy load open type gear driving system Fat.
Background technology
Exposed gear is the modal power transmission mode of manufacturing industry, be widely used in electric power, cement, mine, The main equipment of the industries such as automobile making, iron and steel, chemical industry, papermaking, such as: revolution cellar for storing things, tube mill, sintering Cellar for storing things, rod mill, coal pulverizer, drying machine, comminutor, drum type pulp kneader, drying oven etc..Large-scale open type tooth The load ratio of wheel transmission device is relatively big, its effectively, safe operation depend not only on design and the gear institute of gear Material, more depend on correct assembling, efficient lubricated maintenance and the lubricant of high-quality.According to row Industry data statistics: except due to design, manufacture, install, operation and maintenance improper outside, gear failure has Nearly 20% the most more of causes due to insufficient lubrication or lubrication failure.Therefore the effectively lubricating of exposed gear is extremely Close important.
The Gear shape process precision of exposed gear is relatively low, and roughness is big, and is in heavy duty and company for a long time Continuous duty, working environment is more severe in addition, is often in big load or has the working condition of impact load, Gear lubricant lacks sealing protection, and the external agency such as dust, impurity, water is easy to pollute mesh tooth face. The above brings many adverse influences all to the lubrication of exposed gear, and also opposite opened gear lubricant carries Go out higher requirement.Good exposed gear lubricating agent should have the antifriction of excellence, spot corrosion wear-resistant, anti-, resist Extreme pressure property, the most also should possess low toxicity, characteristic tasteless, eco-friendly.
The product of the exposed gear lubricating agent that current domestic manufacturing enterprise is conventional mainly has: asphalitine exposed gear Oil, refined mineral oil, grease, synthesis type exposed gear oil/grease, gluing lubricant etc..Containing asphalitine Gear lubricant usually contain a certain amount of volatile solvent, equipment operator and surrounding can be made One-tenth has a strong impact on, thus it uses and is just limited by more and more.In recent years, with high viscosity mineral oil, conjunction Oil based on becoming oil to wait, adds extreme pressure anti-wear additives and other additive and the exposed gear oil made also obtains It is widely applied.The shortcoming of this kind of exposed gear oil is that viscosity is not high enough, easily causes insufficient lubrication, leakage of oil And excessive spatter, cause environmental pollution and waste.And this series products is in order to ensure the extreme pressure anti-wear of oil product, Need to add the sulfur-bearing phosphorus extreme pressure anti-wear additives of heavy dose, the extreme pressure anti-wear additives of these sulfur-bearing phosphorus is the most poisonous, have The chemicals of penetrating odor, easily causes the air of equipment surrounding space and the pollution of environment.The RoHS of European Union And domestic corresponding regulated substance standard, all lubricating oil is showed the requirement proposing harshness with material, modern The process of rear waste lubricating oil will become the burden of manufacturer, be lubricant select must faced by problem.
Existing various exposed gear lubricating product, for lowering resistance, reducing consumption, does not also have enough Reply.The most popular all kinds of open-type gear greases, its power, the energy consumption compared with initially Colophonium lubricant had significant improvement, but be still significantly improved space.
Open-type gear grease currently on the market is more to use Lubrication Mechanism of Semi-fluid Grease form, and this series products uses High viscosity base oil, the kollag such as molybdenum bisuphide, graphite and extreme-pressure anti-friction additive are refined to be formed, Moderate denseness can be kept within the scope of the widest temperature, have excellence adhesion, good antirust ability, And, even if the most also having stronger water-resistant capacity.A kind of exposed gear grease such as certain disclosure of the invention Compositions, its base oil is high viscosity artificial oil, and thickening agent is complex calcium sulfonate, is aided with extreme pressure agent, antioxygen Agent, diluent etc. form.But these class greases are not entirely limited use environmental protection regulated substance, and move Power loss still has the space improving raising.
Summary of the invention
It is an object of the invention to, on the basis of existing exposed gear grease, for existing product kinetic force Source comparatively high consumption, the problem containing environmental protection regulated substance in various degree, it is provided that one has good adhesive property And extreme pressure and antiwear behavior, European Union RoHS2.0 regulated substance requirement can be fully met simultaneously, frictional resistance is bright The aobvious heavy load open-type gear grease reducing, saving power consumption, to meet development of modern industry to lubrication Fat requirement.
The technical solution adopted in the present invention is as follows:
A kind of heavy load open-type gear grease, with grease percent by weight, including following components:
Base oil 57-80%
Clad aluminum thickening agent 3-6%
Extreme pressure anti-wear additives 3-7%
Oiliness improver 2-5%
Solid additive 5-10%
Antirust agent 0.5 1%
Viscosifier 6-13%
Antioxidant 0.5-1.0%;
Wherein, base oil includes the polyalphaolefin of mineral oil 150BS and 15%-25% of 42%-55%.
Preferably, described clad aluminum thickening agent is by benzoic acid, C16/C18 fatty acid and aluminum isopropylate. trimerization system , benzoic acid with C16/C18 fatty acid together, with the molar ratio of the aluminum in aluminum isopropylate. trimer is 1.9:1, benzoic acid is less than 1 with the molar ratio of fatty acid.
Preferably, described extreme pressure anti-wear additives is by the sulfur phosphorus fourth pungent primary alkyl zinc of borate T361 and 1-3% of 2-4% Salt T202 forms
Preferably, described oiliness improver is sulfurized olefin cotton oil T405.
Preferably, described solid additive by the particle diameter of 4-7% less than 5 μm, purity > 99.5% graphite and 1-3% Particle diameter less than the MOS of 0.6 μm2
Preferably, described antirust agent is benzotriazole.
Preferably, described viscosifier are made up of natural emulsion and the 5.5-11% poly-methacrylate ester of 0.5-2%.
Preferably, described antioxidant is by the liquid octyl group/butyl diphenylamines of 0.3-0.5% and the N-of 0.2-0.5% Phenyl-alpha-naphthylamine forms.
Present invention also offers the preparation method of a kind of heavy load open-type gear grease, comprise the following steps:
1) first benzoic acid, C16/C18 fatty acid and mineral oil 150BS are thrown to saponification still in formula components ratio It is stirred, and is warming up to 90 DEG C~95 DEG C;
2) when two kinds of acid stirrings are to when being completely dissolved clarification, the aluminum isopropylate. trimer under room temperature is added;
3) temperature rises to 195 DEG C~200 DEG C, constant temperature 30 minutes;
4) natural emulsion, polyalphaolefin, poly-methacrylate ester are sequentially added in saponification still, stir 15 Minute;
5) saponification still material is gone in blending kettle, during circulating cooling to 125 DEG C, add borate T361, sulfuration Alkene Oleum Gossypii semen T405, liquid octyl group/butyl diphenylamines and N-phenyl-alpha-naphthylamine, stir 15 minutes;
6) when temperature is down to 70 DEG C, in mediation still, sulfur phosphorus fourth pungent primary alkyl zinc salt, benzotriazole, stone are added Ink and MOS2, stir 15 minutes;
7) blending kettle material is carried out homogenizing, grinds, deaerate, pack.
The beneficial effects of the present invention is: 1) good adhesion property, barrier propterty;2) excellent extreme pressure Wear resistence, can effectively prevent gear excessive wear, scratch, spot corrosion;3) gear glutinous resistance loss is little, it is possible to have Effect reduces the oil resistance loss of the frictional dissipation in engagement and gear, reduces power consumption;4) environmental friendliness, symbol Close European Union RoHS2.0 regulated substance requirement.
Detailed description of the invention
As the presently preferred embodiments, heavy load open-type gear grease becomes to be grouped into as follows:
The present invention is the heavy load open-type gear grease of a kind of energy-saving and environmental protection type, and this product is by clad aluminum Base thickening agent thickening high viscosity refined mineral oil and high viscosity artificial oil, and add multifunction additive composition.
Base oil in the present invention is the polyalphaolefin of high viscosity mineral oil and hyperviscosity.
Thickening agent in the present invention is compound aluminium soap, and by benzoic acid, fatty acid, aluminum isopropylate. trimer reacts Preparing, benzoic acid with C16/C18 fatty acid together, with the molar ratio of the aluminum in aluminum isopropylate. trimer is 1.9:1, benzoic acid is less than 1 with the molar ratio of fatty acid..
Extreme pressure anti-wear additives in the present invention is borate (T361) and sulfur phosphorus fourth pungent primary alkyl zinc salt (T202) Mixture.Borate is the extreme pressure anti-wear additives of a kind of load type with excellent stability, is at friction table Generating the deposition film semi-solid, adhesion strength is the strongest on face, can withstand shocks load especially, and not acid gilding Belong to.Empirical tests, borate and sulfur phosphorus fourth pungent primary alkyl zinc salt compound use, excellent.
Oiliness improver in the present invention is sulfurized olefin cotton oil (T405).
The solid additive of the present invention is that particle diameter is less than 5 μm, purity > graphite of 99.5% and particle diameter be less than 0.6 μm MOS2, empirical tests, graphite and MOS2Can improve the extreme pressure of gear grease greatly, abrasion resistance, and And abnormal smells from the patient is smaller, meets environmental requirement.
Antirust agent in the present invention is benzotriazole.
The viscosifier of the present invention are natural emulsion and the mixture of poly-methacrylate ester, and natural emulsion acts on In improving the mechanical stability of aluminum complex grease, poly-methacrylate ester effect is to increase grease at gear On adhesiveness.
The preparation method of this product comprises the following steps:
1) first benzoic acid, C16/C18 fatty acid and mineral oil 150BS are thrown to saponification still in formula components ratio It is stirred, and is warming up to 90 DEG C~95 DEG C;
2) when two kinds of acid stirrings are to when being completely dissolved clarification, the aluminum isopropylate. trimer under room temperature is added;
3) temperature rises to 195 DEG C~200 DEG C, constant temperature 30 minutes;
4) natural emulsion, polyalphaolefin, poly-methacrylate ester are sequentially added in saponification still, stir 15 Minute;
5) saponification still material is gone in blending kettle, during circulating cooling to 125 DEG C, add borate T361, sulfuration Alkene Oleum Gossypii semen T405, liquid octyl group/butyl diphenylamines and N-phenyl-alpha-naphthylamine, stir 15 minutes;
6) when temperature is down to 70 DEG C, in mediation still, sulfur phosphorus fourth pungent primary alkyl zinc salt, benzotriazole, stone are added Ink and MOS2, stir 15 minutes;
7) blending kettle material is carried out homogenizing, grinds, deaerate, pack.
The quality index of product of the present invention such as following table:
For a person skilled in the art, can technical scheme as described above and design, make Other various corresponding changes and deformation, and all these changes and deformation all should belong to the present invention Within scope of the claims.

Claims (1)

1. a heavy load open-type gear grease, with grease percent by weight, including following components:
Mineral oil 150BS 49.2%
PAO 2000 20%
Natural emulsion 0.5%
Clad aluminum thickening agent 5.8%
Poly-methyl-prop Olefin(e) acid ester 9%
Borate T361 3%
Sulfur phosphorus fourth pungent primary alkyl zinc salt T202 1.5%
Graphite 5%
MoS21.5%
Sulfurized olefin cotton oil T405 3%
Benzotriazole 0.5%
Liquid octyl group/butyl diphenylamines 0.5%
N-phenyl-alpha-naphthylamine 0.5%;
Described clad aluminum thickening agent is prepared by benzoic acid, C16/C18 fatty acid and the reaction of aluminum isopropylate. trimer, and benzoic acid with C16/C18 fatty acid together, is 1.9:1 with the molar ratio of aluminum in aluminum isopropylate. trimer, and benzoic acid is less than 1 with the molar ratio of fatty acid;
Described graphite particle diameter is less than 5 μm, purity > 99.5%; MoS2Particle diameter is less than 0.6 μm;
Its preparation method, comprises the following steps:
1) first benzoic acid, C16/C18 fatty acid and mineral oil 150BS throwing is stirred to saponification still in formula components ratio, and is warming up to 90 DEG C~95 DEG C;
2) when two kinds of acid stirrings are to when being completely dissolved clarification, the aluminum isopropylate. trimer under room temperature is added;
3) temperature rises to 195 DEG C~200 DEG C, constant temperature 30 minutes;
4) by natural emulsion, polyalphaolefin, poly-methyl-prop Olefin(e) acid ester is sequentially added in saponification still, stirs 15 minutes;
5) saponification still material is gone in blending kettle, during circulating cooling to 125 DEG C, add borate T361, sulfurized olefin cotton oil T405, liquid octyl group/butyl diphenylamines and N-phenyl-alpha-naphthylamine, stir 15 minutes;
6) when temperature is down to 70 DEG C, in mediation still, sulfur phosphorus fourth pungent primary alkyl zinc salt, benzotriazole, graphite and MoS are added2, stir 15 minutes;
7) blending kettle material is carried out homogenizing, grinds, deaerate, pack.
CN201310187590.9A 2013-05-20 A kind of heavy load open-type gear grease and preparation method thereof Active CN104164277B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310187590.9A CN104164277B (en) 2013-05-20 A kind of heavy load open-type gear grease and preparation method thereof

Publications (2)

Publication Number Publication Date
CN104164277A CN104164277A (en) 2014-11-26
CN104164277B true CN104164277B (en) 2016-11-30

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6303547B1 (en) * 2000-09-19 2001-10-16 Ethyl Corporation Friction modified lubricants
CN102839040A (en) * 2011-06-22 2012-12-26 中国石油天然气股份有限公司 Heavy-load self-repairing open gear lubricating grease
CN103013628A (en) * 2012-12-27 2013-04-03 深圳市优宝惠新材料科技有限公司 Complex aluminum-based grease composition and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6303547B1 (en) * 2000-09-19 2001-10-16 Ethyl Corporation Friction modified lubricants
CN102839040A (en) * 2011-06-22 2012-12-26 中国石油天然气股份有限公司 Heavy-load self-repairing open gear lubricating grease
CN103013628A (en) * 2012-12-27 2013-04-03 深圳市优宝惠新材料科技有限公司 Complex aluminum-based grease composition and preparation method thereof

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Applicant before: Liu Peicang

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