CN104154849B - Three-axis linkage-based complicated part accurate measurement central path planning realizing method and device - Google Patents
Three-axis linkage-based complicated part accurate measurement central path planning realizing method and device Download PDFInfo
- Publication number
- CN104154849B CN104154849B CN201410404840.4A CN201410404840A CN104154849B CN 104154849 B CN104154849 B CN 104154849B CN 201410404840 A CN201410404840 A CN 201410404840A CN 104154849 B CN104154849 B CN 104154849B
- Authority
- CN
- China
- Prior art keywords
- gear
- probe
- under test
- main shaft
- path planning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
本发明提供一种基于三轴联动的复杂零件准测量中心路径规划实现方法及装置:包括基座、工件立柱、测量立柱,测量立柱上设置有可竖直以及水平运动的电感测头。本发明利用测量立柱的前后运动控制测头与主轴回转轴系中心的距离,可以实现基圆的无级调整,无需通过一系列的基圆盘来辅助完成齿轮的测量,简化了检测过程,而且解决了基圆盘磨损造成的检测误差。本发明可通过控制测头的竖直运动、水平运动以及与主轴回转轴系的联动分别实现测头测量轨迹的控制,最终可实现对测量范围内具有任意基圆半径值的齿轮的齿向、齿形和周节误差的全自动测量,本发明还可实现对偏心齿轮的路径规划,实现偏心齿轮的齿向、齿形和周节误差的全自动测量。
The invention provides a method and device for realizing path planning of a quasi-measurement center of complex parts based on three-axis linkage: it includes a base, a workpiece column, and a measurement column, and the measurement column is provided with an inductive probe that can move vertically and horizontally. The invention utilizes the back and forth movement of the measuring column to control the distance between the measuring head and the center of the main shaft rotary shaft system, and can realize the stepless adjustment of the base circle without using a series of base discs to assist in the measurement of the gear, which simplifies the detection process, and The detection error caused by the wear of the base disc is solved. The present invention can respectively realize the control of the measuring track of the measuring head by controlling the vertical movement, the horizontal movement of the measuring head and the linkage with the main shaft rotary shaft system, and finally can realize the tooth orientation, Fully automatic measurement of tooth shape and pitch error, the invention can also realize path planning for eccentric gears, and realize full automatic measurement of tooth direction, tooth shape and pitch error of eccentric gears.
Description
技术领域technical field
本发明属于复杂型线的精密测量领域,具体涉及一种基于三轴联动的复杂零件准测量中心路径规划实现方法及装置。The invention belongs to the field of precision measurement of complex profiles, and in particular relates to a method and device for realizing path planning of quasi-measurement centers of complex parts based on three-axis linkage.
背景技术Background technique
随着机械制造业的发展,特别是随着汽车工业和风力发电行业的高速发展,齿轮的需求量日益增加,而齿轮的加工精度对机械产品的品质有着重要的影响,齿轮精度过低会使得机械设备传动不稳定,进而引起振动加剧,产生噪音,严重影响操作人员的身体健康,同时还会大幅缩短机械设备的寿命。为了提高产品的操作舒适性,同时提高产品的寿命,对齿轮加工质量的要求愈来愈高,这就对齿轮检测设备提出了更高的要求。With the development of the machinery manufacturing industry, especially with the rapid development of the automobile industry and wind power industry, the demand for gears is increasing day by day, and the processing accuracy of gears has an important impact on the quality of mechanical products. Too low gear accuracy will make The transmission of mechanical equipment is unstable, which in turn causes aggravated vibration and noise, which seriously affects the health of operators and greatly shortens the life of mechanical equipment. In order to improve the operating comfort of the product and increase the life of the product, the requirements for the quality of gear processing are getting higher and higher, which puts forward higher requirements for gear testing equipment.
哈尔滨量量刃具集团有限责任公司设计的320系列测量仪通过控制X、W轴联动实现测头的路径规划,但该系列产品需要通过一系列的基圆盘(13个)来辅助完成齿轮的测量,过程复杂,而且基圆盘会产生磨损,造成检测误差。The 320 series measuring instrument designed by Harbin Measuring Cutting Tool Group Co., Ltd. realizes the path planning of the measuring head by controlling the linkage of X and W axes, but this series of products needs to use a series of base discs (13) to assist in the measurement of gears , the process is complicated, and the base disc will be worn, resulting in detection errors.
目前对于偏心齿轮的测量,最常用的方法就是设计偏心工装,通过偏心工装,使偏心齿轮的中心与主轴回转轴系的中心重合,即通过偏心工装补偿偏心齿轮的偏心量。但该方法对工装的精度要求较高,工装加工困难,并且工装使用时间过长会造成磨损,降低检测精度。At present, the most commonly used method for the measurement of eccentric gears is to design eccentric tooling. Through the eccentric tooling, the center of the eccentric gear coincides with the center of the main shaft rotation shaft system, that is, the eccentricity of the eccentric gear is compensated by the eccentric tooling. However, this method has high requirements on the accuracy of the tooling, and the processing of the tooling is difficult, and if the tooling is used for too long, it will cause wear and tear and reduce the detection accuracy.
发明内容Contents of the invention
本发明的目的在于提供一种基于三轴联动的复杂零件准测量中心路径规划实现方法及装置。The object of the present invention is to provide a method and device for realizing path planning of quasi-measurement center of complex parts based on three-axis linkage.
为达到上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种基于三轴联动的复杂零件准测量中心路径规划实现装置,该装置包括基座以及设置于基座一端上的工件立柱和主轴回转轴系,工件立柱上设置有与主轴回转轴系相对的上顶尖轴系,基座的另一端上设置有可前后运动的测量立柱,测量立柱与工件立柱的距离通过所述前后运动进行调整,测量立柱上设置有可竖直以及水平运动的电感测头。A device for realizing the path planning of the quasi-measurement center of complex parts based on three-axis linkage. The device includes a base, a workpiece column and a spindle rotation shaft set on one end of the base. On the top shaft system, the other end of the base is provided with a measuring column that can move back and forth. The distance between the measuring column and the workpiece column is adjusted through the forward and backward movement. The measuring column is equipped with an electrical probe that can move vertically and horizontally. .
所述装置还包括用于控制所述测量立柱前后运动的手动控制组件,手动控制组件包括设置于基座上的丝杠以及与丝杠相连的手轮,测量立柱与丝杠相连。The device also includes a manual control assembly for controlling the forward and backward movement of the measuring column. The manual control assembly includes a lead screw arranged on the base and a handwheel connected with the lead screw. The measuring column is connected with the lead screw.
所述装置还包括驱动控制组件,驱动控制组件包括计算机、用于检测所述竖直运动位移变化量的第一光栅尺、用于检测所述水平运动位移变化量的第二光栅尺以及用于检测所述前后运动位移变化量的第三光栅尺,计算机分别与第一光栅尺的读数头、第二光栅尺的读数头、第三光栅尺的读数头、用于驱动主轴回转轴系的电机、用于驱动电感测头竖直运动的电机以及用于驱动电感测头水平运动的电机相连。The device also includes a drive control assembly, the drive control assembly includes a computer, a first grating ruler for detecting the displacement variation of the vertical movement, a second grating ruler for detecting the displacement variation of the horizontal movement, and a second grating ruler for detecting the displacement variation of the horizontal movement. The third grating scale that detects the amount of displacement change in the forward and backward movement, the computer respectively communicates with the reading head of the first grating scale, the reading head of the second grating scale, the reading head of the third grating scale, and the motor for driving the rotary shaft system of the main shaft , the motor used to drive the vertical movement of the electrical probe and the motor used to drive the electrical probe to move horizontally are connected.
所述驱动主轴回转轴系的电机为直流伺服电机,驱动电感测头竖直或水平运动的电机为交流伺服电机。The motor that drives the rotary axis of the main shaft is a DC servo motor, and the motor that drives the vertical or horizontal movement of the electrical probe is an AC servo motor.
上述基于三轴联动的复杂零件准测量中心路径规划实现装置的路径规划实现方法,该方法包括以下步骤:The path planning implementation method of the above-mentioned path planning implementation device for quasi-measurement center path planning of complex parts based on three-axis linkage, the method includes the following steps:
对于非偏心齿轮,将被测齿轮装夹于上顶尖轴系与主轴回转轴系之间,使被测齿轮的中心与主轴回转轴系的中心重合,然后手动控制测量立柱前后运动,使得电感测头前端的测球与主轴回转轴系中心的距离为被测齿轮的基圆半径,同时,手动控制电感测头沿竖直以及水平方向运动,使电感测头移动到被测齿轮的任一齿槽内,或者,对于偏心齿轮,将被测齿轮装夹于上顶尖轴系与主轴回转轴系之间,然后手动控制测量立柱前后运动,使得电感测头与被测齿轮的齿顶以一定压缩量接触,然后固定测量立柱的位置,然后使主轴回转轴系带动被测齿轮旋转,并通过电感测头的水平运动,在保证电感测头的压缩量在与被测齿轮的轮齿部分接触时保持不变的情况下,测得被测齿轮若干个轮齿齿顶的位置数据,通过对测得的位置数据进行圆拟合,得到被测齿轮的齿顶圆圆心O2在以主轴回转轴系中心上点O1为坐标原点的坐标系中的位置,O1与O2在同一个水平面内,然后通过测量立柱的前后运动使电感测头前端的测球与过被测齿轮齿顶圆圆心O2的竖直直线间的距离等于被测齿轮的基圆半径。For non-eccentric gears, the gear to be tested is clamped between the upper top shaft system and the main shaft rotary shaft system, so that the center of the tested gear coincides with the center of the main shaft rotary shaft system, and then the measuring column is manually controlled to move forward and backward, so that the electric sensor The distance between the measuring ball at the front end of the head and the center of the spindle shaft system is the radius of the base circle of the gear to be tested. At the same time, the electric probe is manually controlled to move along the vertical and horizontal directions, so that the electric probe can move to any tooth of the gear under test. or, for eccentric gears, the gear to be tested is clamped between the upper top shaft system and the main shaft rotation shaft system, and then the measuring column is manually controlled to move back and forth, so that the inductive probe and the tooth top of the gear to be tested are compressed at a certain Then fix the position of the measuring column, and then make the main shaft rotary axis drive the gear to be tested to rotate, and through the horizontal movement of the inductive probe, ensure that the compression of the inductive probe is in contact with the tooth part of the tested gear Under the condition of keeping the same, the position data of several tooth tops of the tested gear are measured, and the circle fitting is carried out on the measured position data, and the center O2 of the tooth top circle of the tested gear is obtained at the axis of rotation The point O 1 on the center of the system is the position in the coordinate system of the coordinate origin, O 1 and O 2 are in the same horizontal plane, and then the measuring ball at the front end of the inductive probe passes through the addendum circle of the measured gear through the forward and backward movement of the measuring column The distance between the vertical lines of the center O2 is equal to the radius of the base circle of the gear under test.
所述方法还包括以下步骤:The method also includes the steps of:
保持测量立柱位置不变,通过主轴回转轴系的旋转使电感测头与被测齿轮齿面以一定压缩量接触,压缩量为S/4~S/2,S为电感测头的量程,然后驱动电感测头竖直运动,使电感测头沿被测齿轮的齿宽方向移动。Keep the position of the measuring column unchanged, and make the inductive probe contact with the tooth surface of the gear to be tested by a certain amount of compression through the rotation of the spindle shaft system. The compression is S/4~S/2, S is the range of the inductive probe, and then Drive the electric probe to move vertically, so that the electric probe moves along the tooth width direction of the gear under test.
所述电感测头沿被测齿轮的齿宽方向移动的距离根据被测齿轮的齿宽自定义,或者,使电感测头先移动到被测齿轮的下端面以下,然后由被测齿轮的下端面移动至被测齿轮的上端面以上。The distance that the electric probe moves along the tooth width direction of the gear under test is defined according to the tooth width of the gear under test, or the electric probe first moves below the lower end face of the gear under test, and then the underside of the gear under test The end face moves above the upper end face of the gear under test.
所述方法还包括以下步骤:The method also includes the steps of:
保持测量立柱位置不变,使电感测头通过竖直运动移动到被测齿轮的齿宽中间位置处,然后通过主轴回转轴系的旋转带动被测齿轮旋转,使电感测头与齿槽任一侧齿面之间具有S/4~S/2的压缩量,S为电感测头的量程;然后,对于非偏心齿轮,通过控制主轴回转轴系的旋转和电感测头的水平运动的联动,使电感测头相对于被测齿轮的基圆的运动轨迹为被测齿轮的渐开线,或者,对于偏心齿轮,根据被测齿轮的齿顶圆圆心O2在以主轴回转轴系中心上点O1为原点的坐标系中的位置,并通过控制主轴回转轴系的旋转和电感测头的水平运动的联动,使电感测头相对于被测齿轮的基圆的运动轨迹为被测齿轮的渐开线。Keep the position of the measuring column unchanged, so that the inductive probe moves to the middle position of the tooth width of the gear under test through vertical movement, and then drives the gear under test to rotate through the rotation of the main shaft rotation shaft, so that the inductive probe and any tooth groove There is a compression amount of S/4~S/2 between the side tooth surfaces, and S is the range of the electric probe; then, for non-eccentric gears, by controlling the linkage of the rotation of the main shaft rotary shaft system and the horizontal movement of the electric probe, Make the motion track of the electric probe relative to the base circle of the gear under test be the involute of the gear under test, or, for eccentric gears, according to the center of the addendum circle O2 of the gear under test on the center of the shaft system with the main shaft rotating O 1 is the position in the coordinate system of the origin, and by controlling the rotation of the main shaft rotary shaft system and the linkage of the horizontal movement of the electrical probe, the motion track of the electrical probe relative to the base circle of the gear under test is the gear under test involute.
所述方法还包括以下步骤:The method also includes the steps of:
1)保持测量立柱位置不变;对于非偏心齿轮,通过主轴回转轴系带动被测齿轮左右旋转,并根据电感测头压缩量大小的变化确定被测齿轮在基圆上的齿槽间距,然后计算得到齿槽的中间位置,或者,对于偏心齿轮,使主轴回转轴系左右旋转,并根据被测齿轮的齿顶圆圆心O2在以主轴回转轴系中心上点O1为原点的坐标系中的位置,控制电感测头的水平运动与主轴回转轴系的转动进行联动,保证电感测头前端的测球始终处于被测齿轮的基圆上,然后根据电感测头压缩量大小的变化确定被测齿轮在基圆上的齿槽间距,然后计算得到齿槽的中间位置;1) Keep the position of the measuring column unchanged; for non-eccentric gears, drive the gear to be tested to rotate left and right through the shaft system of the main shaft, and determine the cogging distance of the gear to be tested on the base circle according to the change in the compression of the inductive probe, and then Calculate the middle position of the tooth groove, or, for eccentric gears, make the main shaft rotary shaft rotate left and right, and according to the center O2 of the addendum circle of the gear to be tested, in the coordinate system with the point O1 on the center of the main shaft rotary shaft as the origin Control the horizontal movement of the inductive probe and the rotation of the main shaft rotary shaft to ensure that the measuring ball at the front end of the inductive probe is always on the base circle of the gear to be tested, and then determine it according to the change in the compression amount of the inductive probe The cogging distance of the measured gear on the base circle, and then calculate the middle position of the cogging;
2)检测完一个齿槽后,使电感测头通过竖直运动离开齿槽,然后使主轴回转轴系带动被测齿轮旋转,然后使电感测头通过竖直运动进入相邻的下一个齿槽,按步骤1)计算得到该齿槽的中间位置;2) After detecting a tooth slot, make the electric probe leave the tooth slot through vertical motion, then make the main shaft rotating shaft drive the gear to be tested to rotate, and then make the electric probe enter the adjacent next tooth slot through vertical motion , according to step 1) calculation to obtain the middle position of the alveolar;
3)重复步骤2),直至得到被测齿轮的所有齿槽中间位置。3) Repeat step 2) until all the intermediate positions of the gears under test are obtained.
所述电感测头的竖直运动、水平运动以及主轴回转轴系的转动由计算机进行控制,所述计算机根据用于检测所述前后运动位移变化量的第三光栅尺的读数计算并显示电感测头与主轴回转轴系中心的距离,所述电感测头的竖直运动以及水平运动的位移变化量分别由所述计算机通过第一以及第二光栅尺进行采集。The vertical movement and horizontal movement of the electric probe and the rotation of the main shaft axis are controlled by a computer, and the computer calculates and displays the electric sensor according to the reading of the third grating scale used to detect the displacement variation of the front and rear movement. The distance between the head and the center of the rotary shaft system of the main shaft, and the displacement variation of the vertical movement and the horizontal movement of the electric sensing head are respectively collected by the computer through the first and second grating scales.
本发明的有益效果体现在:The beneficial effects of the present invention are reflected in:
1)本发明利用Y轴的运动(即测量立柱的前后运动)控制测头与主轴回转轴系中心的距离,可以实现基圆的无级调整,无需通过一系列的基圆盘来辅助完成齿轮的测量,简化了检测过程,而且解决了基圆盘磨损造成的检测误差。1) The present invention uses the movement of the Y-axis (that is, the front and rear movement of the measuring column) to control the distance between the measuring head and the center of the main shaft rotation shaft system, and can realize the stepless adjustment of the base circle without using a series of base discs to assist in completing the gears The measurement simplifies the detection process and solves the detection error caused by the wear of the base disc.
2)本发明可通过控制Z轴的运动(即测头的竖直运动),以及控制X轴(即测头的水平运动)与W轴(即主轴回转轴系)的联动等分别实现测头测量轨迹的控制,并结合测头的测量数据以及光栅尺的读数,最终可实现对测量范围内具有任意基圆半径值的齿轮的齿向、齿形和周节误差的全自动测量。2) The present invention can control the movement of the Z-axis (that is, the vertical movement of the probe), and control the linkage between the X-axis (that is, the horizontal movement of the probe) and the W-axis (that is, the rotation axis of the main shaft) to realize the probe respectively. The control of the measurement track, combined with the measurement data of the probe and the readings of the grating ruler, can finally realize the automatic measurement of the tooth direction, tooth profile and pitch error of the gear with any base circle radius value within the measurement range.
3)本发明还可实现对偏心齿轮的路径规划,实现偏心齿轮的齿向、齿形和周节误差的全自动测量。3) The present invention can also realize the path planning of the eccentric gear, and realize the automatic measurement of the tooth orientation, tooth profile and pitch error of the eccentric gear.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为齿向误差测量示意图之一(非偏心齿轮);Figure 2 is one of the schematic diagrams of measuring the tooth error (non-eccentric gear);
图3为齿向误差测量示意图之二(非偏心齿轮);Figure 3 is the second schematic diagram of the measurement of the tooth error (non-eccentric gear);
图4为齿形误差测量示意图(非偏心齿轮);Fig. 4 is a schematic diagram of tooth shape error measurement (non-eccentric gear);
图5为周节误差测量示意图(非偏心齿轮);Figure 5 is a schematic diagram of pitch error measurement (non-eccentric gear);
图6为偏心齿轮测量示意图之一;Fig. 6 is one of schematic diagrams of eccentric gear measurement;
图7为偏心齿轮测量示意图之二;Fig. 7 is the second schematic diagram of eccentric gear measurement;
图中:1为基圆,2为齿根圆,3为基座,4为工件立柱,5为主轴回转轴系,6为测量立柱,7为电感测头,8为手轮,9为被测齿轮,10为被测齿廓,11为光栅尺,12为上顶尖轴系,13为齿顶圆,A、B、C、D表示轮齿。In the figure: 1 is the base circle, 2 is the tooth root circle, 3 is the base, 4 is the workpiece column, 5 is the spindle rotary shaft system, 6 is the measuring column, 7 is the electric probe, 8 is the handwheel, 9 is the passive Measured gear, 10 is the measured tooth profile, 11 is the grating scale, 12 is the top shaft system, 13 is the addendum circle, A, B, C, D represent gear teeth.
具体实施方式detailed description
下面结合附图和实施例对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
(一)装置结构(1) Device structure
参见图1,本发明所述基于三轴联动的复杂零件准测量中心路径规划实现装置,包括基座3以及设置于基座3一端上的工件立柱4和主轴回转轴系5,工件立柱4上设置有与主轴回转轴系5相对的上顶尖轴系12,基座3的另一端上设置有可前后(Y轴)运动的测量立柱6,测量立柱6与工件立柱4的距离通过所述前后运动进行调整,测量立柱6上设置有可竖直(Z轴)以及水平(X轴)运动的电感测头7。Referring to FIG. 1 , the device for realizing path planning of the quasi-measurement center of complex parts based on three-axis linkage in the present invention includes a base 3 and a workpiece column 4 and a spindle rotation axis system 5 arranged on one end of the base 3 . An upper tip shaft system 12 opposite to the main shaft rotation shaft system 5 is provided, and the other end of the base 3 is provided with a measuring column 6 that can move back and forth (Y axis), and the distance between the measuring column 6 and the workpiece column 4 passes through the front and back The movement is adjusted, and the measuring column 6 is provided with an electric probe 7 that can move vertically (Z-axis) and horizontally (X-axis).
所述装置还包括用于控制所述测量立柱6前后运动的手动控制组件,手动控制组件包括设置于基座3上的丝杠以及与丝杠相连的手轮8,测量立柱6与丝杠相连。The device also includes a manual control assembly for controlling the forward and backward movement of the measuring column 6. The manual control assembly includes a lead screw arranged on the base 3 and a handwheel 8 connected with the lead screw, and the measuring column 6 is connected with the lead screw. .
所述装置还包括驱动控制组件,驱动控制组件包括计算机、用于检测所述竖直运动位移变化量的第一光栅尺、用于检测所述水平运动位移变化量的第二光栅尺以及用于检测所述前后运动位移变化量的第三光栅尺,计算机分别与第一光栅尺的读数头、第二光栅尺的读数头、第三光栅尺的读数头、用于驱动主轴回转轴系的电机、用于驱动电感测头竖直运动的电机以及用于驱动电感测头水平运动的电机相连。The device also includes a drive control assembly, the drive control assembly includes a computer, a first grating ruler for detecting the displacement variation of the vertical movement, a second grating ruler for detecting the displacement variation of the horizontal movement, and a second grating ruler for detecting the displacement variation of the horizontal movement. The third grating scale that detects the amount of displacement change in the forward and backward movement, the computer respectively communicates with the reading head of the first grating scale, the reading head of the second grating scale, the reading head of the third grating scale, and the motor for driving the rotary shaft system of the main shaft , the motor used to drive the vertical movement of the electrical probe and the motor used to drive the electrical probe to move horizontally are connected.
所述驱动主轴回转轴系的电机为直流伺服电机,驱动电感测头竖直或水平运动的电机为交流伺服电机。The motor that drives the rotary axis of the main shaft is a DC servo motor, and the motor that drives the vertical or horizontal movement of the electrical probe is an AC servo motor.
(二)本发明所述基于三轴联动的复杂零件准测量中心路径规划实现装置的路径规划实现方法,包括以下步骤:(2) The path planning implementation method of the complex part quasi-measurement center path planning implementation device based on three-axis linkage of the present invention, comprising the following steps:
(2.1)被测齿轮为非偏心齿轮(2.1) The tested gear is a non-eccentric gear
a1)将被测齿轮装夹于主轴回转轴系5与上顶尖轴系12之间,使被测齿轮的中心与主轴回转轴系5的中心重合,然后手动控制测量立柱6前后运动,使得电感测头7前端的测球到主轴回转轴系中心的距离为被测齿轮的基圆半径,同时,手动控制电感测头7沿竖直以及水平方向运动,使电感测头7移动到被测齿轮的任一齿槽内。a1) Clamp the gear to be tested between the main shaft rotary shaft system 5 and the upper top shaft system 12, so that the center of the tested gear coincides with the center of the main shaft rotary shaft system 5, and then manually control the movement of the measuring column 6 back and forth, so that the inductance The distance from the measuring ball at the front end of the measuring head 7 to the center of the main shaft rotary shaft system is the radius of the base circle of the gear to be tested. in any of the alveoli.
参见图2以及图3,所述方法还包括以下步骤(齿向误差的检测):Referring to Fig. 2 and Fig. 3, described method also comprises the following steps (detection of gear error):
经过步骤a1)后,保持测量立柱6位置(沿Y轴坐标)不变,通过主轴回转轴系5顺时针旋转使电感测头7与被测齿轮9左齿面以一定压缩量接触,压缩量为S/4~S/2,S为电感测头7的量程,然后驱动电感测头7竖直运动,使电感测头7沿被测齿轮9的齿宽方向移动,测得沿被测齿轮齿宽方向的一系列测头压缩量大小变化的数据,对数据进行处理,得到被测齿轮的齿向误差。After step a1), the position of the measuring column 6 (coordinate along the Y axis) remains unchanged, and the inductive probe 7 contacts the left tooth surface of the measured gear 9 with a certain amount of compression through the clockwise rotation of the main shaft rotation shaft system. S/4~S/2, S is the measuring range of the electric probe 7, and then drives the electric probe 7 to move vertically, so that the electric probe 7 moves along the tooth width direction of the gear under test 9, and measures A series of data on the change of the compression amount of the measuring head in the tooth width direction are processed to obtain the tooth error of the gear under test.
所述电感测头7沿被测齿轮9齿宽方向移动的距离根据被测齿轮的齿宽自定义(在齿宽范围内选择),或者,使电感测头7先移动到被测齿轮9的下端面以下,然后由被测齿轮9的下端面移动至被测齿轮9的上端面以上。The distance that the electric probe 7 moves along the tooth width direction of the gear under test 9 is defined according to the tooth width of the gear under test (selected within the tooth width range), or the electric probe 7 is moved to the position of the gear under test 9 first. Below the lower end face, then move from the lower end face of the gear under test 9 to above the upper end face of the gear under test 9 .
参见图4,所述方法还包括以下步骤(齿形误差的检测):Referring to Fig. 4, described method also comprises the following steps (detection of tooth form error):
经过步骤a1)后,保持测量立柱6位置(沿Y轴坐标)不变,使电感测头7通过竖直运动移动到被测齿轮近似的齿宽中间位置处,然后通过主轴回转轴系5的旋转带动被测齿轮旋转,使电感测头7与齿槽任一侧齿面之间具有S/4~S/2的压缩量,S为电感测头7的量程,然后通过控制主轴回转轴系5的旋转和电感测头7的水平运动的联动(W轴及X轴的联动),使电感测头7相对于被测齿轮的基圆的运动轨迹为被测齿轮的渐开线,并通过测头压缩量大小的变化,得到一系列描述齿廓变形量大小的数据,对数据进行处理,得到被测齿轮的齿形误差。After step a1), keep the position of the measuring column 6 (along the Y-axis coordinates) unchanged, make the electric probe 7 move to the middle position of the approximate tooth width of the gear to be tested through vertical motion, and then pass through the rotation shaft system 5 of the main shaft The rotation drives the gear to be tested to rotate, so that there is a compression amount of S/4 to S/2 between the electric probe 7 and the tooth surface on either side of the tooth groove, S is the range of the electric probe 7, and then by controlling the main shaft to rotate the shaft system The linkage between the rotation of 5 and the horizontal movement of the electric sensor head 7 (the linkage between the W axis and the X axis) makes the motion track of the electric sensor head 7 relative to the base circle of the measured gear the involute of the measured gear, and passes The change of the compression amount of the probe can obtain a series of data describing the deformation of the tooth profile, and the data is processed to obtain the tooth profile error of the measured gear.
参见图5,所述方法还包括以下步骤(周节误差的检测):Referring to Fig. 5, described method also comprises the following steps (detection of pitch error):
1)经过步骤a1)后,保持测量立柱6位置(沿Y轴坐标)不变,通过主轴回转轴系5带动被测齿轮左右旋转,并根据电感测头7压缩量大小的变化确定被测齿轮在基圆上的齿槽间距,然后计算得到齿槽的中间位置;1) After step a1), keep the position of the measuring column 6 (along the Y-axis coordinates) unchanged, drive the gear to be tested to rotate left and right through the main shaft rotation shaft system 5, and determine the gear to be tested according to the change in the compression amount of the inductive probe 7 The cogging distance on the base circle, and then calculate the middle position of the cogging;
2)检测完一个齿槽后,使电感测头7沿Z轴竖直向上运动至离开齿槽,然后使主轴回转轴系5带动被测齿轮旋转360°/n,n为被测齿轮的齿数,然后使电感测头7沿Z轴竖直向下运动进入对应的下一个齿槽,按步骤1)计算得到该齿槽的中间位置;2) After detecting a tooth slot, move the electric probe 7 vertically upward along the Z axis until it leaves the tooth slot, and then make the main shaft rotation shaft system 5 drive the tested gear to rotate 360°/n, where n is the number of teeth of the tested gear , then make the electrical sensor head 7 move vertically downward along the Z axis into the corresponding next cog, and calculate the middle position of the cog according to step 1);
3)重复步骤2),直至得到被测齿轮的所有齿槽中间位置;然后通过对被测齿轮各个齿槽中间位置的数据进行处理得到被测齿轮的周节误差。3) Repeat step 2) until all the intermediate positions of the gears under test are obtained; then, the pitch error of the gear under test is obtained by processing the data of each intermediate position of the gear under test.
所述电感测头7的竖直运动、水平运动以及主轴回转轴系5的转动由计算机进行控制,所述计算机根据第三光栅尺的读数计算并显示电感测头7与主轴回转轴系5中心的距离,所述电感测头7的竖直运动以及水平运动的位移变化量分别由所述计算机通过第一以及第二光栅尺进行采集。The vertical movement and horizontal movement of the electrical probe 7 and the rotation of the main shaft rotary shaft system 5 are controlled by a computer, and the computer calculates and displays the center of the electrical probe 7 and the main shaft rotary shaft system 5 according to the readings of the third grating ruler. distance, the displacement variation of the vertical movement and horizontal movement of the electric sensor head 7 is collected by the computer through the first and second grating scales respectively.
(2.2)被测齿轮为偏心齿轮(2.2) The gear under test is an eccentric gear
b1)参见图6以及图7,对于偏心齿轮,将被测齿轮装夹于上顶尖轴系12与主轴回转轴系5之间,然后手动控制测量立柱6前后运动,使得电感测头7与被测齿轮的齿顶以一定压缩量接触,然后固定测量立柱的位置,然后使主轴回转轴系带动被测齿轮旋转,并通过电感测头的水平运动,在保证电感测头的压缩量在与被测齿轮的轮齿部分接触时保持不变的情况下,测得被测齿轮若干个轮齿(一般大于等于3个)齿顶的位置数据,通过对测得的位置数据进行圆拟合,得到被测齿轮的齿顶圆圆心O2在以主轴回转轴系中心上点O1为坐标原点的坐标系中的位置,O1与O2在同一个水平面内,然后通过测量立柱的前后运动使电感测头前端的测球与过被测齿轮齿顶圆圆心O2的竖直直线间的距离等于被测齿轮的基圆半径。b1) Referring to Figure 6 and Figure 7, for the eccentric gear, the gear to be tested is clamped between the upper top shaft system 12 and the main shaft rotation shaft system 5, and then the measuring column 6 is manually controlled to move back and forth, so that the inductive probe 7 and the measured The tooth top of the measured gear is in contact with a certain amount of compression, and then the position of the measuring column is fixed, and then the shaft system of the main shaft drives the gear to be tested to rotate, and through the horizontal movement of the inductive probe, the compression of the inductive probe is guaranteed to be in line with the measured gear. Under the condition that the teeth part of the measured gear remains in contact, the position data of several teeth (generally greater than or equal to 3) tooth tops of the measured gear are measured, and the measured position data is circle fitted to obtain The position of the center of the addendum circle O 2 of the gear under test in the coordinate system with the point O 1 on the center of the spindle rotation axis system as the coordinate origin. The distance between the measuring ball at the front end of the electric probe and the vertical straight line passing through the center O2 of the addendum circle of the gear under test is equal to the radius of the base circle of the gear under test.
齿向误差的检测:与非偏心齿轮相同。Detection of tooth pitch error: same as non-eccentric gear.
齿形误差的检测:经过步骤b1)后,保持测量立柱6位置不变,使电感测头7通过竖直运动移动到被测齿轮近似的齿宽中间位置处,然后通过主轴回转轴系5的旋转带动被测齿轮旋转,使电感测头7与齿槽任一侧齿面之间具有S/4~S/2的压缩量,S为电感测头的量程,然后,根据被测齿轮的齿顶圆圆心O2在以主轴回转轴系中心上点O1为原点的坐标系中的位置,并通过控制主轴回转轴系的旋转和电感测头的水平运动的联动,使电感测头相对于被测齿轮的基圆的运动轨迹为被测齿轮的渐开线。Detection of tooth profile error: After step b1), keep the position of the measuring column 6 unchanged, and move the electric probe 7 to the middle position of the approximate tooth width of the gear to be tested through vertical movement, and then pass through the rotation shaft system 5 of the main shaft The rotation drives the gear under test to rotate, so that there is a compression amount of S/4~S/2 between the electric probe 7 and the tooth surface on either side of the tooth groove, S is the range of the electric probe, and then, according to the tooth surface of the gear under test, The position of the top circle center O 2 in the coordinate system with the point O 1 on the center of the spindle rotary axis system as the origin, and by controlling the linkage between the rotation of the spindle rotary shaft system and the horizontal movement of the electrical probe, the electrical probe is relative to The motion track of the base circle of the gear under test is the involute of the gear under test.
周节误差的检测:Detection of pitch error:
1)经过步骤b1)后,保持测量立柱6位置不变,使主轴回转轴系5左右旋转,并根据被测齿轮的齿顶圆圆心O2在以主轴回转轴系中心上点O1为原点的坐标系中的位置,控制电感测头的水平运动与主轴回转轴系的转动进行联动,保证电感测头前端的测球始终处于被测齿轮的基圆上,然后根据电感测头7压缩量大小的变化确定被测齿轮在基圆上的齿槽间距,然后计算得到齿槽的中间位置;1) After step b1), keep the position of the measuring column 6 unchanged, rotate the main shaft rotary shaft system 5 left and right, and take the point O1 on the center of the main shaft rotary shaft system as the origin according to the addendum circle center O2 of the gear to be tested The position in the coordinate system, control the horizontal movement of the electric probe and the rotation of the main shaft rotary axis to make sure that the measuring ball at the front end of the electric probe is always on the base circle of the gear under test, and then according to the compression amount of the electric probe 7 The size change determines the cogging distance of the tested gear on the base circle, and then calculates the middle position of the cogging;
2)检测完一个齿槽后,使电感测头7通过竖直运动离开齿槽,然后使主轴回转轴系7带动被测齿轮旋转,然后使电感测头通过竖直运动进入相邻的下一个齿槽,按步骤1)计算得到该齿槽的中间位置;2) After detecting a tooth slot, make the electric sensor head 7 leave the tooth slot through vertical movement, then make the main shaft rotary shaft system 7 drive the gear to be tested to rotate, and then make the electric sensor head enter the adjacent next tooth slot through vertical motion Alveolar, according to step 1) calculate the middle position of this alveolar;
3)重复步骤2),直至得到被测齿轮的所有齿槽中间位置。3) Repeat step 2) until all the intermediate positions of the gears under test are obtained.
实施例Example
参见图1,一种基于三轴联动的复杂零件准测量中心路径规划实现装置,包括手动控制的可沿Y轴方向运动的测量立柱,及设置于测量立柱上的通过伺服驱动系统控制的可沿X、Z轴方向运动的测头,还包括可沿W轴方向回转的主轴回转轴系。测头沿Y轴方向距主轴回转轴系中心的距离可通过计算机进行实时显示。Referring to Fig. 1, a path planning realization device for the quasi-measurement center of complex parts based on three-axis linkage, including a manually controlled measuring column that can move along the Y-axis direction, and a measuring column that is controlled by a servo drive system and can move along the Y-axis. The measuring head that moves in the directions of X and Z axes also includes a main shaft rotary shaft system that can rotate along the direction of W axis. The distance between the measuring head along the Y axis and the center of the spindle rotary shaft system can be displayed in real time by the computer.
所述装置还包括基座、用于装夹工件的工件立柱以及驱动控制组件(计算机以及与X、Y、Z轴对应的三个光栅尺11)。The device also includes a base, a workpiece column for clamping workpieces, and a drive control assembly (computer and three grating scales 11 corresponding to X, Y, and Z axes).
测头为TESA电感测头。The probe is a TESA electric probe.
以非偏心齿轮测量过程为例,将被测齿轮的参数输入计算机以后,通过计算得到基圆半径理论值,然后进行机床调整(通过标准芯棒确定主轴回转轴系中心),然后手动摇动Y轴手轮,使测球到主轴回转轴系中心的距离为理论基圆半径,调整完成后,在该齿轮的测量过程中Y轴不再进行调整。手动控制X、Z轴电机,使测头移动到被测齿轮的任一齿槽内的中间位置处。Taking the non-eccentric gear measurement process as an example, after inputting the parameters of the measured gear into the computer, the theoretical value of the radius of the base circle is obtained through calculation, and then the machine tool is adjusted (the center of the spindle rotary shaft system is determined by the standard mandrel), and then the Y-axis is manually shaken Handwheel, so that the distance from the measuring ball to the center of the spindle shaft system is the theoretical base circle radius. After the adjustment is completed, the Y axis will not be adjusted during the measurement of the gear. Manually control the X and Z axis motors to move the probe to the middle position of any tooth slot of the gear under test.
齿向误差的检测:W轴顺时针旋转至测头与被测齿轮左齿面以一定压缩量接触(压缩量为测头量程的四分之一),电机驱动Z轴使测头沿齿宽方向移动,移动距离可以自定义也可以先移动到被测齿轮下端面以下,再由下端面移动至上端面以上,对测头测得的数据进行处理,得到被测齿轮的齿向误差。Tooth error detection: W-axis rotates clockwise until the probe touches the left tooth surface of the gear to be tested with a certain amount of compression (compression is a quarter of the range of the probe), and the motor drives the Z-axis to make the probe move along the tooth width. Direction movement, the movement distance can be customized, or it can be moved below the lower end surface of the gear under test, and then moved from the lower end surface to above the upper end surface, and the data measured by the probe is processed to obtain the gear tooth error of the measured gear.
齿形误差的检测:将测头移动到齿槽内近似齿宽中间位置处,通过W轴的自动旋转,使得测头与齿面之间具有四分之一测头量程的压缩量,然后通过软件控制W轴及X轴的联动,使得测头相对于被测齿轮的基圆的运动轨迹为被测齿轮的渐开线,通过对表征测头压缩量大小的数据进行处理,完成对被测齿轮齿形误差的测量。Detection of tooth profile error: move the probe to the approximate middle position of the tooth width in the tooth groove, through the automatic rotation of the W axis, there is a compression amount of a quarter of the probe range between the probe and the tooth surface, and then pass The software controls the linkage of the W-axis and the X-axis, so that the movement track of the probe relative to the base circle of the gear under test is the involute of the gear under test. By processing the data representing the compression of the probe, the measurement of the measured gear is completed. Measurement of gear tooth profile errors.
周节误差的检测:测头运动到齿槽中,通过W轴的左右旋转,确认被测齿轮在基圆上的齿槽间距,并通过计算获取齿槽的中间位置,检测完一个齿槽后,Z轴向上移动大于齿宽的距离,然后W轴旋转360°/n(n为被测齿轮的齿数),测头落下进入下一个齿槽,重复前述动作,直至完成测量。通过对所得齿槽中间位置数据的对比得到周节误差。Detection of pitch error: the probe moves into the tooth groove, and through the left and right rotation of the W axis, the tooth groove spacing of the measured gear on the base circle is confirmed, and the middle position of the tooth groove is obtained by calculation. After a tooth groove is detected , the Z-axis moves up a distance greater than the tooth width, and then the W-axis rotates 360°/n (n is the number of teeth of the gear to be tested), the probe falls into the next tooth slot, and repeats the aforementioned actions until the measurement is completed. The pitch error is obtained by comparing the data obtained from the middle position of the cogging.
本发明可实现被测齿轮基圆的无极调整,不需要加工不同的基圆盘,操作简便并且大幅度提高了测量精度,实现了偏心齿轮及非偏心齿轮复杂路径的规划,并且可以实现测量过程的全自动。The invention can realize stepless adjustment of the base circle of the gear to be measured, does not need to process different base discs, is easy to operate and greatly improves the measurement accuracy, realizes the planning of complex paths of eccentric gears and non-eccentric gears, and can realize the measurement process fully automatic.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410404840.4A CN104154849B (en) | 2014-08-15 | 2014-08-15 | Three-axis linkage-based complicated part accurate measurement central path planning realizing method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410404840.4A CN104154849B (en) | 2014-08-15 | 2014-08-15 | Three-axis linkage-based complicated part accurate measurement central path planning realizing method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104154849A CN104154849A (en) | 2014-11-19 |
| CN104154849B true CN104154849B (en) | 2017-02-22 |
Family
ID=51880415
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410404840.4A Active CN104154849B (en) | 2014-08-15 | 2014-08-15 | Three-axis linkage-based complicated part accurate measurement central path planning realizing method and device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104154849B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105674900B (en) * | 2016-03-22 | 2018-04-03 | 嘉兴市兴嘉汽车零部件制造有限公司 | Belt pulley positions line detector and detection method |
| CN109556512B (en) * | 2018-11-20 | 2020-03-17 | 西安交通大学 | Pipe thread is measuring device at piece |
| CN109539958A (en) * | 2019-01-08 | 2019-03-29 | 贵州大学 | A kind of impaired detection device of precision machinery gear tooth slot |
| CN109794856B (en) * | 2019-01-30 | 2021-02-09 | 西安交通大学 | Method for acquiring trimming data of forming grinding wheel |
| CN112082476A (en) * | 2020-08-31 | 2020-12-15 | 哈尔滨智达测控技术有限公司 | Small-size gear measuring center |
| CN112729086B (en) * | 2020-12-28 | 2022-03-08 | 西安交通大学 | Vortex disc body error on-machine measurement method based on four-axis numerical control milling machine |
| CN116295092B (en) * | 2022-12-29 | 2025-09-26 | 光子集成(温州)创新研究院 | Gear parameter measuring device and method |
| CN119085560B (en) * | 2024-08-02 | 2025-08-12 | 哈尔滨创博科技有限公司 | Method for measuring accuracy and length of paired teeth of heavy truck auxiliary shaft assembly |
-
2014
- 2014-08-15 CN CN201410404840.4A patent/CN104154849B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104154849A (en) | 2014-11-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104154849B (en) | Three-axis linkage-based complicated part accurate measurement central path planning realizing method and device | |
| CN102782441B (en) | Method of calibrating gear measuring device | |
| CN110455244B (en) | A method for measuring the pitch deviation of cylindrical gears by using a roughness profiler | |
| CN101762388B (en) | Method for measuring tooth surface error of enveloping worm | |
| JP7325409B2 (en) | Measurement of Toothed Articles on a Multi-Mechanical Testing Machine Platform Using Non-Contact Sensors | |
| US20110247436A1 (en) | Gear measurement method | |
| US9168602B2 (en) | Gear grinding machine and gear grinding method | |
| CN102072705B (en) | Ball screw spiral line error on-line detection method and device thereof | |
| CN110360957B (en) | Angular deformation measuring method for H-shaped steel structure in hot working process | |
| CN102636137B (en) | REVO (Resident Encrypted Variable Output) measuring head position posture calibrating method in joint arm type coordinate measuring machine | |
| CN109648398A (en) | A kind of part size on-line measuring device and its detection method | |
| CN101957190A (en) | Worm error detection device | |
| CN205537586U (en) | Contact main shaft rotary motion error measuring device | |
| JP3986320B2 (en) | Gear machining method and apparatus | |
| CN201575903U (en) | Single meshing rolling point scanning measuring device for face gear error | |
| JP2002005653A (en) | Method and apparatus for measurement of screw dimension | |
| CN101476980A (en) | Single-side engagement rolling point scanning measurement method and apparatus for non-circular gear error | |
| CN204438989U (en) | Move apart from type instrument for measuring angle of lathe tool | |
| CN108414218B (en) | Double-face meshing measurement method for 90-degree crossed-axis angle small-modulus bevel gear pair | |
| CN203464915U (en) | Coordinate measuring machine | |
| CN103182680B (en) | A kind of on-line dynamic measurement device and method of ball screw grinding | |
| CN105115465B (en) | A kind of measuring method and device of cycloid gear flank profil normal error | |
| CN112797932A (en) | Method for detecting gear position degree of intermediate shaft | |
| CN102788560A (en) | Non-contact measuring system for detecting shape of woodwork PCD (Poly Crystal Diamond) tool | |
| CN112082445A (en) | Detection method and detection device for attenuation change of spiral trajectory of steering screw |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191119 Address after: 710018 first floor, No.43, Fengcheng Second Road, Xi'an Economic and Technological Development Zone, Xi'an City, Shaanxi Province Patentee after: XI'AN QINCHUAN SIYUAN MEASURING INSTRUMENT CO., LTD. Address before: 710049 Xianning West Road, Shaanxi, China, No. 28, No. Patentee before: Xi'an Jiaotong University |
|
| TR01 | Transfer of patent right |