A kind of Multifunctional muffling mechanism
Technical field
The present invention relates to a kind of air compressor noise reducing apparatus, particularly relate to a kind of Multifunctional muffling mechanism.
Background technology
Air compressor, being a kind of equipment in order to compress gas, most of air compressors are reciprocating-pistons, rotating vane or rotary screw, it converts the mechanical energy of former dynamic (usually motor) device of gas pressure energy to, is widely used in oil, chemical industry and food manufacturing.
Air compressor is a kind of typical large-sized power plant, and induction noise is that in an important sources, particularly Reciprocting piston compressor of its noise, at the suction inlet of cylinder, sound wave radiates from air inlet with the form of pulsatile change.Prior art applies to deafener many employings impedance complex formula deafener of compressor inlet, to the sound deadening capacity of air inlet noise up to 30 decibels even more than.But in prior art in above impedance complex formula deafener resistive noise elimination part due to by high-frequency air flow pulsatile impact, in gas, the gentle flow distribution of grit is uneven, there is resistive noise elimination part and local damage easily occurs, the problem affecting its resistance sound performance and used life, meanwhile, the noise reduction capability of deafener also awaits further raising.
Summary of the invention
For solving in above-mentioned prior art in above impedance complex formula deafener resistive noise elimination part due to by high-frequency air flow pulsatile impact, in gas, the gentle flow distribution of grit is uneven, there is resistive noise elimination part and local damage easily occurs, the problem affecting its resistance sound performance and used life, problem with the noise reduction capability of deafener also awaits further raising, the invention provides a kind of Multifunctional muffling mechanism.
For the problems referred to above, the present invention solves problem by the following technical programs: a kind of Multifunctional muffling mechanism, including the lower house being tubbiness, the beginning end of lower house is fixedly connected with upper cover, upper cover and lower house surround silencing cavity, silencing cavity is provided with resistive noise elimination part, upper cover or lower house are additionally provided with the gas outlet communicated with silencing cavity and air inlet, also include into tubular and sidewall is provided with the inner core of multiple through hole, one end of inner core is fixed on the bottom of lower house, described resistive noise elimination part includes multiple muffling bucket, described muffling bucket is the tubbiness of lower ending opening, its side is provided with and a plurality of is parallel to its axial bar shaped rib, the left and right sides of bar shaped rib has been fixedly connected with resistive sound-absorbing material, and the resistive sound-absorbing material between adjacent two bar shaped ribs is formed towards the internal lip protruded of muffling bucket, the bottom of lower house is additionally provided with the muffling bucket interface that quantity is equal with muffling bucket quantity, each muffling bucket becomes threaded or bolt to be connected respectively with a muffling bucket interface, and gas outlet is communicated with the inner chamber of muffling bucket by muffling bucket interface, air inlet is positioned on the sidewall of lower house, air inlet is arranged on the sidewall of lower house, and air inlet is tangent with the internal face of lower house with the gas flow direction of lower house joint at it, the bottom outside of lower house is additionally provided with laying dust bucket, described laying dust bucket is between inner core and lower house sidewall.
A resistant noise-reducing device is formed with the silencing cavity formed between upper-lower casing and upper cover;Resistive sound-absorbing material between adjacent two bar shaped ribs is formed towards the internal circulation passage that lip is air-flow entrance muffling bucket protruded of muffling bucket, acoustic energy is converted into thermal energy consumption when gas flows through and falls by the friction of gas and viscosity resistance by resistive sound-absorbing material, the resistive sound-absorbing material arranged adopts porous and the acoustic absorption material ganged up, such as foam plastics, paper slip etc..In resistive noise elimination part, the structure of multiple muffling buckets is arranged above, compared to existing, single muffling bucket is set in silencing cavity, in the silencing cavity of same volume, it is easy to obtain bigger muffling bucket lateralarea, when making gas flow through the present invention, it is good that the silencing cavity centering high frequency noise of unit volume has better acoustically effective;In muffling bucket, circulation passage is the setting of lip shape simultaneously, and the aperture that lip is opened to both sides when air-flow increases becomes big automatically, advantageously reduces the gas of muffling bucket by resistance, is conducive to increasing the maximum gas handling capacity of the present invention;The inner core arranged and the structural relation of lower house make air be introduced in the gap between lower house and inner core by air inlet, air is flow to resistive noise elimination part by the through hole on inner core again, in arrangement above, inner core is similar to the scattered type acoustic filter of through hole resistance, is so more beneficial for the erasure effect of the present invention;Above air inlet is the setting of position relationship on lower house, make the air being entered in lower house by air inlet first can form spiral wind in the gap between lower house sidewall and inner core, so, grit in spiral wind is with flow rotation, grit once with lower house sidewall contact, just lose inertia force under the gravity of self along lower house sidewall fall enter laying dust bucket.
Further technical scheme is:
Described laying dust bucket is the integrated tubular structure of quality of rubber materials, and its upper end and lower house are fixing to be connected, and the lower end of laying dust bucket is flat port and both sides are closed up, and the upper end of laying dust bucket is flat opening or circular open, and the deformation between laying dust bucket two ends smoothly transits.
The version of above laying dust bucket, the space between laying dust bucket two ends is collected for dust, and namely its upper end communicates with silencing cavity, and one container of formation is closed up in lower end;The setting that the deformation between two ends smoothly transits is closed up in its lower end simultaneously so that compressor service personnel only need to apply in pressure to lower end flat port width, and the flat port of lower end just expansible, for dust removing from laying dust bucket;And when the present invention works, owing to it is external pressure vessel, so can ensure that the flat port of lower end is always and close up state.
The top of described muffling bucket is provided with internal thread through hole, the connection screw rod becoming with it threaded it is provided with in described internal thread through hole, the upper and lower side connecting screw rod is respectively relative to the upper and lower side protrusion of muffling bucket, connecting of muffling bucket top outer is provided with on screw rod and is connected the nut that screw rod becomes threaded, described muffling bucket interface is run through the cavernous structure bottom lower house, and in cavernous structure, it is provided with the rib that two ends are connected with its inwall, being provided with connection screw hole on rib, the lower end connecting screw rod becomes threaded with being connected screw hole.
The muffling bucket simple in construction of above version, connect screw rod with after the respective screw-threaded engagement being connected screw hole, being fastenedly connected of muffling bucket and lower house is realized by rotary nut, adopt and realize, by connection screw rod, the connected mode that muffling bucket is connected with lower house, it is easy to be set to muffling bucket remove connect screw rod and nut, remainder all adopts the design of nonmetallic materials, and muffling bucket itself belongs to consumable accessory, so, muffling bucket is damaging or beyond after life cycle, connect screw rod and nut can be separated easily from muffling bucket, it is easy to following cycle utilize, advantageously reduce the use cost of the present invention.
The intersection of described cavernous structure and lower house inside bottom surface is additionally provided with the upper surface height annular boss higher than lower house floor height.Laying dust on the contact surface being arranged to prevent preventing muffling bucket and lower house when changing muffling bucket of above annular boss, is conducive to lower house and the sealing effectiveness on muffling bucket joint face.
The lower end of described muffling bucket or its inner tube wall are provided with at least one rigidity retainer being parallel to muffling bucket radial direction, described rigidity retainer includes round tube and at least two connection straps, the two ends of connection strap are fixing with muffling bucket and round tube respectively to be connected, and it is uniform circlewise between connection strap, connecting screw rod and become matched in clearance with round tube, the lower end of muffling bucket is additionally provided with sealing ring.
In arrangement above, there is space for gas circulation of intracavity in muffling bucket between adjacent connection strap, the round tube arranged is for reducing the span connected between screw rod fulcrum, in use procedure of the present invention because of muffling bucket respectively to air inlet inequality time, be conducive to reducing and connect the flexural deformation that screw rod produces, being beneficial to the sealing property between muffling bucket bottom and lower house, the sealing ring that the lower end of muffling bucket is arranged is also beneficial to strengthen above-mentioned sealing property.
For making air comparatively be uniformly entered the space within inner core by inner core surrounding, the aperture of the through hole on described inner core is with being each gradually increased with the increase of air inlet distance.
An external pressure vessel is operationally equivalent to due to the present invention, for reducing upper cover shockproofness under gas, save upper cover material usage, prevent upper cover depress outside deformation effect its to the sealability between lower cover, cover on described and be additionally provided with a plurality of gusset being positioned at lower house radial direction.
For ease of the gas through the present invention is introduced compressor, also include remittance gas hood, described remittance gas hood is the barrel-like structure of upper end open, and its upper end is connected to the outside bottom lower house, gas outlet is connected on the bottom surface of remittance gas hood, and the projection of muffling bucket interface in the vertical direction is positioned on the bottom surface of remittance gas hood.
The present invention compared with prior art, has the advantages that
1, in above resistive noise elimination part, the structure of multiple muffling buckets is arranged, compared to existing, single muffling bucket is set in silencing cavity, in the silencing cavity of same volume, it is easy to obtain bigger muffling bucket lateralarea, when making gas flow through the present invention, it is good that the silencing cavity centering high frequency noise of unit volume has better acoustically effective.
2, in muffling bucket, circulation passage is the setting of lip shape, and the aperture that lip is opened to both sides when air-flow increases becomes big automatically, advantageously reduces the gas of muffling bucket by resistance, is conducive to increasing the maximum gas handling capacity of the present invention.
3, the inner core arranged and the structural relation of lower house make air be introduced in the gap between lower house and inner core by air inlet, air is flow to resistive noise elimination part more comparatively uniformly by the through hole on inner core, in arrangement above, inner core is similar to the scattered type acoustic filter of through hole resistance, so not only contribute to the erasure effect of the present invention, also stopped resistive noise elimination part and easily occurred that the situation of local damage occurs.
4, above air inlet is the setting of position relationship on lower house, make the air being entered in lower house by air inlet first can form spiral wind in the gap between lower house sidewall and inner core, so, grit in spiral wind is with flow rotation, grit once with lower house sidewall contact, just lose inertia force and so can remove the most of grit in air in the gap between lower house sidewall and inner core along lower house sidewall whereabouts entrance laying dust bucket under the gravity of self, the grit removed is arranged up to more than the 90% of total grit quality, the resistive filler in resistive noise elimination part can be prevented blocked or grit enters into compressor, be conducive to extending further the service life of resistive noise elimination part, improve the quality of compressor output squeezing gas and the pressurization part of protection compressor.
Accompanying drawing explanation
Fig. 1 is the structural representation of a detailed description of the invention of a kind of Multifunctional muffling mechanism of the present invention;
Fig. 2 is the upward view of a detailed description of the invention of a kind of Multifunctional muffling mechanism of the present invention;
Fig. 3 is the upward view of one detailed description of the invention of muffling bucket of a kind of Multifunctional muffling mechanism of the present invention.
Name corresponding to graphical indicia is called: 1, lower house, 11, hush pipe interface, 12, laying dust bucket, 2, inner core, 3, muffling bucket, 31, connect screw rod, 32, nut, 33, bar shaped rib, 34, rigidity retainer, 341, round tube, 342, connection strap, 4, upper cover, 5, gusset, 6, sealing gasket, 7, gas outlet, 8, air inlet, 9, silencing cavity, 10, converge gas hood.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail:
Embodiment 1:
Such as Fig. 1, a kind of Multifunctional muffling mechanism provided by the invention, including the lower house 1 being tubbiness, the beginning end of lower house 1 is fixedly connected with upper cover 4, upper cover 4 and lower house 1 surround silencing cavity 9, silencing cavity 9 is provided with resistive noise elimination part, upper cover 4 or lower house 1 are additionally provided with the gas outlet 7 communicated with silencing cavity 9 and air inlet 8, also include into tubular and sidewall is provided with the inner core 2 of multiple through hole, one end of inner core 2 is fixed on the bottom of lower house 1, described resistive noise elimination part includes multiple muffling bucket 3, the described muffling bucket 3 tubbiness in lower ending opening, its side is provided with and a plurality of is parallel to its axial bar shaped rib 33, the left and right sides of bar shaped rib 33 has been fixedly connected with resistive sound-absorbing material, and the resistive sound-absorbing material between adjacent two bar shaped ribs 33 is formed towards the internal lip protruded of muffling bucket 3, the bottom of lower house 1 is additionally provided with the muffling bucket interface 11 that quantity is equal with muffling bucket 3 quantity, each muffling bucket 3 is threaded with 11 one-tenth of a muffling bucket interface respectively or bolt is connected, and gas outlet 7 is communicated by the inner chamber of muffling bucket interface 11 with muffling bucket 3, air inlet 8 is positioned on the sidewall of lower house 1, air inlet 8 is arranged on lower house 1) sidewall on, and air inlet 8 is tangent with the internal face of lower house 1 with the gas flow direction of lower house 1 joint at it, the bottom outside of lower house 1 is additionally provided with laying dust bucket 12, described laying dust bucket 12 is between inner core 2 and lower house 1 sidewall.
A resistant noise-reducing device is formed with the silencing cavity 9 formed between upper-lower casing 1 and upper cover 4;Resistive sound-absorbing material between adjacent two bar shaped ribs 33 is formed towards the internal circulation passage that lip is air-flow entrance muffling bucket 3 protruded of muffling bucket 3, acoustic energy is converted into thermal energy consumption when gas flows through and falls by the friction of gas and viscosity resistance by resistive sound-absorbing material, the resistive sound-absorbing material arranged adopts porous and the acoustic absorption material ganged up, such as foam plastics, paper slip etc..In resistive noise elimination part, the structure of multiple muffling buckets 3 is arranged above, compared to existing, single muffling bucket is set in silencing cavity 9, in the silencing cavity of same volume, it is easy to obtain bigger muffling bucket lateralarea, when making gas flow through the present invention, it is good that the silencing cavity 9 centering high frequency noise of unit volume has better acoustically effective;In muffling bucket 3, circulation passage is the setting of lip shape simultaneously, and the aperture that lip is opened to both sides when air-flow increases becomes big automatically, advantageously reduces the gas of muffling bucket 3 by resistance, is conducive to increasing the maximum gas handling capacity of the present invention;The inner core 2 arranged and the structural relation of lower house 1 make air be introduced in the gap between lower house 1 and inner core 2 by air inlet 8, air is flow to resistive noise elimination part by the through hole on inner core 2 again, in arrangement above, inner core 2 is similar to the scattered type acoustic filter of through hole resistance, is so more beneficial for the erasure effect of the present invention;The setting of position relationship on lower house 1 of above air inlet 8, make to be entered into the air in lower house 1 by air inlet 8 and first can form spiral wind in the gap between lower house 1 sidewall and inner core 2, so, grit in spiral wind is with flow rotation, grit once with lower house 1 sidewall contact, just lose inertia force under the gravity of self along lower house 1 sidewall fall enter laying dust bucket 12.
Embodiment 2:
The present embodiment further defines that such as Fig. 1 on the basis of embodiment 1, the top of described muffling bucket 3 is provided with internal thread through hole, the connection screw rod 31 becoming with it threaded it is provided with in described internal thread through hole, the upper and lower side connecting screw rod 31 is respectively relative to the upper and lower side protrusion of muffling bucket, connecting of muffling bucket 3 top outer is provided with the nut 32 threaded with being connected screw rod 31 one-tenth on screw rod 31, described muffling bucket interface 11 is run through the cavernous structure bottom lower house 1, and in cavernous structure, it is provided with the rib that two ends are connected with its inwall, rib is provided with connection screw hole, the lower end connecting screw rod 31 becomes threaded with being connected screw hole.
The intersection of described cavernous structure and lower house 1 inside bottom surface is additionally provided with the upper surface height annular boss higher than lower house 1 floor height.
Muffling bucket 3 simple in construction of above version, connect screw rod 31 with after the respective screw-threaded engagement being connected screw hole, being fastenedly connected of muffling bucket 3 and lower house 1 is realized by rotary nut 32, adopt and realize, by connection screw rod 31, the connected mode that muffling bucket 3 is connected with lower house 1, it is easy to be set to muffling bucket 3 remove connect screw rod 31 and nut 32, remainder all adopts the design of nonmetallic materials, and muffling bucket 3 itself belongs to consumable accessory, so, muffling bucket 3 is damaging or beyond after life cycle, connect screw rod 31 and nut 32 can be separated easily from muffling bucket 3, it is easy to following cycle utilize, advantageously reduce the use cost of the present invention.Laying dust on the contact surface being arranged to prevent preventing muffling bucket 3 and lower house 1 when changing muffling bucket 3 of above annular boss, is conducive to lower house 1 and the sealing effectiveness on muffling bucket 3 joint face.
Embodiment 3:
The present embodiment further defines that such as Fig. 1 and Fig. 3 on the basis of embodiment 1, the lower end of described muffling bucket 3 or its inner tube wall are provided with at least one rigidity retainer 34 being parallel to muffling bucket 3 radial direction, described rigidity retainer 34 includes round tube 341 and at least two connection straps 342, the two ends of connection strap 342 are fixed be connected with muffling buckets 3 and round tube 341 respectively, and it is uniform circlewise between connection strap 342, connecting screw rod 31 and round tube 341 one-tenth matched in clearance, the lower end of muffling bucket 3 is additionally provided with sealing ring.
In arrangement above, there is space for gas circulation of intracavity in muffling bucket 3 between adjacent connection strap 342, the round tube 341 arranged is for reducing the span connected between screw rod 31 fulcrum, in use procedure of the present invention because of muffling bucket 3 each to air inlet inequality time, be conducive to reducing and connect the flexural deformation that screw rod 31 produces, being beneficial to the sealing property between muffling bucket 3 bottom and lower house 1, the sealing ring that the lower end of muffling bucket 3 is arranged is also beneficial to strengthen above-mentioned sealing property.
Embodiment 4:
The present embodiment further defines that such as Fig. 1 and Fig. 2 on the basis of embodiment 1, and for making air comparatively be uniformly entered the space within inner core 2 by inner core 2 surrounding, the aperture of the through hole on described inner core 2 is gradually increased with each increase with air inlet 8 distance.
An external pressure vessel is operationally equivalent to due to the present invention, for reducing the upper cover 4 shockproofness under gas, save upper cover 4 material usage, prevent upper cover 4 depress outside deformation effect its to the sealability between lower cover 1, described upper cover 4 is additionally provided with a plurality of gusset 5 being positioned at lower house 1 radial direction.
For ease of the gas through the present invention is introduced compressor, also include remittance gas hood 10, the described remittance gas hood 10 barrel-like structure in upper end open, and its upper end is connected to the outside bottom lower house 1, gas outlet 7 is connected on the bottom surface of remittance gas hood 10, and the projection of muffling bucket interface 11 in the vertical direction is positioned on the bottom surface of remittance gas hood 10.
Embodiment 5:
The present embodiment further defines that such as Fig. 1 and Fig. 2 on the basis of embodiment 1, described laying dust bucket 12 is the integrated tubular structure of quality of rubber materials, its upper end is fixing with lower house 1 to be connected, the lower end of laying dust bucket 12 is flat port and both sides are closed up, the upper end of laying dust bucket is flat opening or circular open, and the deformation between laying dust bucket 12 two ends smoothly transits.
The version of above laying dust bucket 12, the space between laying dust bucket 12 two ends is collected for dust, and namely its upper end communicates with silencing cavity 9, and one container of formation is closed up in lower end;The setting that the deformation between two ends smoothly transits is closed up in its lower end simultaneously so that compressor service personnel only need to apply in pressure to lower end flat port width, and the flat port of lower end just expansible, for dust removing from laying dust bucket 12;And when the present invention works, owing to it is external pressure vessel, so can ensure that the flat port of lower end is always and close up state.
Above content is the further description present invention made in conjunction with concrete preferred implementation, it is impossible to assert that the specific embodiment of the present invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from other embodiments drawn under technical scheme, should be included in protection scope of the present invention.