CN104148467B - A kind of seal head necking machine - Google Patents
A kind of seal head necking machine Download PDFInfo
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- CN104148467B CN104148467B CN201310180020.7A CN201310180020A CN104148467B CN 104148467 B CN104148467 B CN 104148467B CN 201310180020 A CN201310180020 A CN 201310180020A CN 104148467 B CN104148467 B CN 104148467B
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Abstract
本发明涉及一种封头缩口机，它包括机架，在所述机架左方固定设有油缸，在所述油缸一端设有从动轮，在所述机架右方固定设有第一支持轮，在所述机架上方分别固定设有定位装置和第二支持轮，在所述定位装置一端设有气缸，在所述机架下方固定设有调位装置，在所述机架上部设有夹紧装置，在所述夹紧装置下端设有红外对中装置，在所述机架下方内部设有电动机和减速机。本发明可连续工作，生产效率高，精度高，使用寿命长。
The invention relates to a head shrinking machine, which includes a frame, an oil cylinder is fixed on the left side of the frame, a driven wheel is fixed on one end of the oil cylinder, and a first wheel is fixed on the right side of the frame. Supporting wheels, a positioning device and a second supporting wheel are respectively fixed above the frame, a cylinder is provided at one end of the positioning device, a positioning device is fixed below the frame, and a positioning device is fixed on the upper part of the frame. A clamping device is provided, an infrared centering device is provided at the lower end of the clamping device, and a motor and a reducer are provided inside the lower part of the frame. The invention can work continuously, has high production efficiency, high precision and long service life.
Description
技术领域technical field
本发明涉及一种封头成形装置，具体涉及一种封头缩口装置。The invention relates to a head forming device, in particular to a head shrinking device.
背景技术Background technique
目前国内外封头缩口机不能有效加工压力容器超大直径用封头，中间停顿调试时间较长，不适应连续化流水线生产的需要。大部分封头缩口机设计制造较粗糙、功能较单一、生产效率较低、装备一体化程度较差，不能适应超大规格、大规模、连续不间断缩口作业的要求。目前同行业所用封头缩口机，无红外线定位系统，无严格意义上的可连续作业的工作平台系统，无定位检测系统等。At present, head shrinking machines at home and abroad cannot effectively process the super large-diameter heads of pressure vessels, and the pause and debugging time in the middle is long, which is not suitable for the needs of continuous assembly line production. Most of the head shrinking machines are relatively rough in design and manufacture, have single functions, low production efficiency, and poor equipment integration, and cannot meet the requirements of large-scale, large-scale, continuous and uninterrupted shrinking operations. At present, the head and necking machines used in the same industry have no infrared positioning system, no working platform system that can work continuously in the strict sense, and no positioning detection system.
发明内容Contents of the invention
发明目的：本发明的目的是为了克服现有技术中的不足，提供一种可连续工作，生产效率高，精度高，使用寿命长的封头缩口机。Purpose of the invention: The purpose of the invention is to overcome the deficiencies in the prior art and provide a head and necker that can work continuously, has high production efficiency, high precision and long service life.
技术方案：为了解决上述技术问题，本发明所述的一种封头缩口机，它包括机架，在所述机架左方固定设有油缸，在所述油缸一端设有从动轮，在所述机架右方固定设有第一支持轮，在所述机架上方分别固定设有定位装置和第二支持轮，在所述定位装置一端设有气缸，在所述机架下方固定设有调位装置，在所述机架上部设有夹紧装置，在所述夹紧装置下端设有红外对中装置，在所述机架下方内部设有电动机和减速机。Technical solution: In order to solve the above technical problems, a head shrinking machine according to the present invention includes a frame, an oil cylinder is fixed on the left side of the frame, and a driven wheel is arranged at one end of the oil cylinder. The right side of the frame is fixedly provided with a first support wheel, a positioning device and a second support wheel are fixedly provided above the frame, a cylinder is provided at one end of the positioning device, and a cylinder is fixedly provided below the frame. There is a positioning device, a clamping device is provided on the upper part of the frame, an infrared centering device is provided at the lower end of the clamping device, and a motor and a reducer are provided inside the lower part of the frame.
所述油缸、从动轮和第一支持轮设置在同一水平线上。The oil cylinder, the driven wheel and the first support wheel are arranged on the same level.
所述第一支持轮和第二支持轮互相垂直设置。The first supporting wheel and the second supporting wheel are arranged vertically to each other.
所述定位装置和调位装置倾斜设置在所述机架上，所述定位装置和调位装置互相平行设置。The positioning device and the position adjusting device are obliquely arranged on the frame, and the positioning device and the position adjusting device are arranged parallel to each other.
所述定位装置和调位装置与机架成45°设置。The positioning device and the position adjusting device are arranged at 45° with the frame.
本发明是针对目前封头缩口设计制造粗糙，功能单一，生产效率低，装备一体化程度差，不能适应大规模、连续不间断的缩口作业，因而在原有封头缩口技术的基础上，进行全方位技术创新，在操作性、全能性、自动化、一体化、连续作业等方面做出创新，而设计制造的新型自动封头缩口机，其工作效率相比国内外同类机型可增加2—3倍，对封头及相关行业缩口技术的发展有质的提升，成品制作合格率达到99%，成品检验合格率100%。The present invention is aimed at the rough design and manufacture of the current head necking, single function, low production efficiency, poor equipment integration, and inability to adapt to large-scale, continuous and uninterrupted necking operations. Therefore, on the basis of the original head necking technology , carry out all-round technological innovation, and make innovations in operability, versatility, automation, integration, continuous operation, etc., and the design and manufacture of a new type of automatic head shrinking machine, its work efficiency can be compared with similar models at home and abroad. Increased by 2-3 times, it will qualitatively improve the development of necking technology for heads and related industries. The pass rate of finished products will reach 99%, and the pass rate of finished products inspection will reach 100%.
有益效果：本发明与现有技术相比，其显著优点是：本发明各部件之间平稳运行，安全可靠，采用第一支持轮、第二支持轮、定位装置和调位装置，可以实现装置长时间连续不断工作，采用红外对中装置，可以进一步加强装置的精确度，提高成产效率，采用油缸和气缸，配合各自部件安全运行，提高使用寿命，减少机器故障率，本装置在操作性、全能性、自动化、一体化、连续作业等方面都得以提高，符合实际使用要求。Beneficial effects: Compared with the prior art, the present invention has the remarkable advantages that the various parts of the present invention operate smoothly, are safe and reliable, and adopt the first support wheel, the second support wheel, the positioning device and the positioning device, and the device Working continuously for a long time, the infrared centering device can further enhance the accuracy of the device and improve the production efficiency. The oil cylinder and air cylinder are used to cooperate with the respective components to operate safely, improve the service life, and reduce the failure rate of the machine. The device is operable. , versatility, automation, integration, continuous operation and other aspects have been improved, in line with the actual use requirements.
附图说明Description of drawings
图1是本发明的正视结构示意图；Fig. 1 is the front view structure schematic diagram of the present invention;
图2是本发明的俯视结构示意图。Fig. 2 is a top view structural schematic diagram of the present invention.
其中：in:
1、机架；2、油缸；3、从动轮；4、第一支持轮；5、定位装置；6、第二支持轮；7、气缸；8、调位装置；9、夹紧装置；10、红外对中装置；11、电动机；12、减速机1. Rack; 2. Oil cylinder; 3. Driven wheel; 4. First supporting wheel; 5. Positioning device; 6. Second supporting wheel; 7. Cylinder; 8. Positioning device; 9. Clamping device; 10 , Infrared centering device; 11. Motor; 12. Reducer
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1和图2所示，本发明所述的一种封头缩口机，它包括机架1，在所述机架1左方固定设有油缸2，在所述油缸2一端设有从动轮3，在所述机架1右方固定设有第一支持轮4，在所述机架1上方分别固定设有定位装置5和第二支持轮6，在所述定位装置5一端设有气缸7，在所述机架1下方固定设有调位装置8，在所述机架1上部设有夹紧装置9，在所述夹紧装置9下端设有红外对中装置10，在所述机架1下方内部设有电动机11和减速机12；所述油缸2、从动轮3和第一支持轮4设置在同一水平线上；所述第一支持轮4和第二支持轮6互相垂直设置；所述定位装置5和调位装置8倾斜设置在所述机架1上，所述定位装置5和调位装置8互相平行设置。本发明各部件之间平稳运行，安全可靠，采用第一支持轮、第二支持轮、定位装置和调位装置，可以实现装置长时间连续不断工作，采用红外对中装置，可以进一步加强装置的精确度，提高成产效率，采用油缸和气缸，配合各自部件安全运行，提高使用寿命，减少机器故障率，本装置在操作性、全能性、自动化、一体化、连续作业等方面都得以提高，符合实际使用要求。As shown in Figures 1 and 2, a head shrinking machine according to the present invention includes a frame 1, an oil cylinder 2 is fixed on the left side of the frame 1, and an oil cylinder 2 is fixed at one end of the oil cylinder 2. The driven wheel 3 is fixedly provided with a first support wheel 4 on the right side of the frame 1, and a positioning device 5 and a second support wheel 6 are respectively fixed above the frame 1. There is a cylinder 7, a positioning device 8 is fixed below the frame 1, a clamping device 9 is provided on the upper part of the frame 1, an infrared centering device 10 is provided at the lower end of the clamping device 9, and The bottom of the frame 1 is provided with a motor 11 and a reducer 12; the oil cylinder 2, the driven wheel 3 and the first support wheel 4 are arranged on the same horizontal line; the first support wheel 4 and the second support wheel 6 are connected to each other. Vertical arrangement; the positioning device 5 and the positioning device 8 are installed obliquely on the frame 1, and the positioning device 5 and the positioning device 8 are arranged parallel to each other. The components of the present invention run smoothly, are safe and reliable, adopt the first supporting wheel, the second supporting wheel, the positioning device and the position adjusting device, can realize the continuous operation of the device for a long time, and adopt the infrared centering device, which can further strengthen the stability of the device Accuracy, improve production efficiency, adopt oil cylinder and air cylinder, cooperate with their respective components to operate safely, improve service life, reduce machine failure rate, this device has been improved in terms of operability, versatility, automation, integration, continuous operation, etc. Meet the actual use requirements.
本发明提供了一种思路及方法，具体实现该技术方案的方法和途径很多，以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围，本实施例中未明确的各组成部分均可用现有技术加以实现。The present invention provides a kind of train of thought and method, and there are many methods and approaches for realizing the technical solution, and the above description is only a preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, without Under the premise of the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention, and each component that is not specified in this embodiment can be realized by existing technologies.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310180020.7A CN104148467B (en) | 2013-05-15 | 2013-05-15 | A kind of seal head necking machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310180020.7A CN104148467B (en) | 2013-05-15 | 2013-05-15 | A kind of seal head necking machine |
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| CN104148467A CN104148467A (en) | 2014-11-19 |
| CN104148467B true CN104148467B (en) | 2016-06-15 |
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| CN201310180020.7A Active CN104148467B (en) | 2013-05-15 | 2013-05-15 | A kind of seal head necking machine |
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Families Citing this family (1)
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| CN104826960B (en) * | 2015-05-13 | 2016-09-14 | 濮阳市鸿宇压力容器有限公司 | A kind of seal head necking machine |
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| US3580025A (en) * | 1968-08-24 | 1971-05-25 | Yasutoshi Hayashi | End plate forming apparatus |
| CN2187988Y (en) * | 1991-11-23 | 1995-01-25 | 泰县第三机械厂 | LG steel cylinder cap bore reducing machine |
| CN2451262Y (en) * | 2000-10-01 | 2001-10-03 | 姜堰市石油化工机械厂 | Necking machine |
| CN2688410Y (en) * | 2003-11-25 | 2005-03-30 | 华南理工大学 | Vertical diameter spinning machine tool |
| CN201316756Y (en) * | 2008-12-02 | 2009-09-30 | 南通赛奥风机制造有限公司 | Spinning machine for fan impeller front disc |
| CN201443679U (en) * | 2009-06-29 | 2010-04-28 | 山东环日集团有限公司 | Horizontal necking machine for head of liquefied gas steel cylinder |
| CN201565508U (en) * | 2009-11-23 | 2010-09-01 | 万红杰 | Air blaster seal head necking machine |
| CN201960025U (en) * | 2010-12-02 | 2011-09-07 | 杭州七星风机制造有限公司 | Multifunctional circular-workpiece rotary-pressing forming machine |
| CN203316550U (en) * | 2013-05-15 | 2013-12-04 | 宜兴市九洲封头锻造有限公司 | End socket necking machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56131019A (en) * | 1980-03-19 | 1981-10-14 | Sumitomo Heavy Ind Ltd | Bending machine for end of steel disc |
| KR101227442B1 (en) * | 2010-07-29 | 2013-01-29 | 흥건정공 주식회사 | Joggling Machine for Air Tank Cover |
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2013
- 2013-05-15 CN CN201310180020.7A patent/CN104148467B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3580025A (en) * | 1968-08-24 | 1971-05-25 | Yasutoshi Hayashi | End plate forming apparatus |
| CN2187988Y (en) * | 1991-11-23 | 1995-01-25 | 泰县第三机械厂 | LG steel cylinder cap bore reducing machine |
| CN2451262Y (en) * | 2000-10-01 | 2001-10-03 | 姜堰市石油化工机械厂 | Necking machine |
| CN2688410Y (en) * | 2003-11-25 | 2005-03-30 | 华南理工大学 | Vertical diameter spinning machine tool |
| CN201316756Y (en) * | 2008-12-02 | 2009-09-30 | 南通赛奥风机制造有限公司 | Spinning machine for fan impeller front disc |
| CN201443679U (en) * | 2009-06-29 | 2010-04-28 | 山东环日集团有限公司 | Horizontal necking machine for head of liquefied gas steel cylinder |
| CN201565508U (en) * | 2009-11-23 | 2010-09-01 | 万红杰 | Air blaster seal head necking machine |
| CN201960025U (en) * | 2010-12-02 | 2011-09-07 | 杭州七星风机制造有限公司 | Multifunctional circular-workpiece rotary-pressing forming machine |
| CN203316550U (en) * | 2013-05-15 | 2013-12-04 | 宜兴市九洲封头锻造有限公司 | End socket necking machine |
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Denomination of invention: A type of head shrinking machine Granted publication date: 20160615 Pledgee: Wanshi sub branch of Jiangsu Yixing Rural Commercial Bank Co.,Ltd. Pledgor: YIXING JIUZHOU SHELL COVER FORGING CO.,LTD. Registration number: Y2024980051147 |
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