CN104146449A - Full-automatic Buddha bead weld ring device and full-automatic Buddha bead weld ring method - Google Patents
Full-automatic Buddha bead weld ring device and full-automatic Buddha bead weld ring method Download PDFInfo
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- CN104146449A CN104146449A CN201410419832.7A CN201410419832A CN104146449A CN 104146449 A CN104146449 A CN 104146449A CN 201410419832 A CN201410419832 A CN 201410419832A CN 104146449 A CN104146449 A CN 104146449A
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Abstract
The invention relates to a full-automatic Buddha bead weld ring device and a full-automatic Buddha bead weld ring method and belongs to the field of machinery. A particular technical scheme includes following steps: dragging and transporting a metal wire to a stamping part through a dragging part, stamping the metal wire into an ear part of a Buddha bead, transporting the ear part to a bead body of the Buddha bead through a clamping part, and performing a welding process with a welding gun. The whole process is completed by mechanical devices so that labor cost is reduced. Meanwhile, production efficiency is increased. Products are uniform in structure and specification. Quality of the Buddha bead is improved.
Description
Technical field
The present invention relates to a kind of full-automatic beads weldering circle equipment and method, belong to mechanical field.
Background technology
In bullion industry, beads chain, necklace, bangle etc. can mutually be connected and form by its ear by single pearl body.For example have a kind of beads, its structure comprises pearl body, is provided with ear for the connection between beads on pearl body.In existing manufacture craft, ear and pearl body all adopt the mode of artificial welding while welding, the shortcoming of artificial welding is: at the bottom of production efficiency, and easily there is error in the welding position of ear and pearl body, cause the structure of each beads inconsistent, product quality is uneven, and cost of labor is also high.
Summary of the invention
In order to overcome the deficiencies in the prior art, the technical problem to be solved in the present invention be to provide a kind of can weld spatter the plant equipment of Ti Yu ear.
For addressing the above problem, the technical solution adopted in the present invention is as follows: full-automatic beads weldering circle equipment, and described full-automatic beads weldering circle equipment comprises board, board is provided with the first tractive unit and the second tractive unit; The port of export of the first tractive unit and the second tractive unit is respectively equipped with the first pressing part and the second pressing part; Board is provided with welding gun, gripping portion and rotatable geometrical clamp.
Described the first tractive unit and the second tractive unit include train wheel bridge and lower plate, traction slide rail that can folding, and train wheel bridge and lower plate are located on traction slide rail.
Described the first pressing part and the second pressing part include punching press base, liftable punching press patrix, horizontal slide rail, and punching press base is located at respectively the port of export of the first tractive unit, the second tractive unit, and punching press patrix is located on horizontal slide rail; The dual-side of punching press patrix is cutting edge.
Described gripping portion comprises slide, the first conveyer slideway, liftable the first fixture and the second fixture, the first fixture and the second fixture are all located on slide, slide is connected with the first conveyer slideway, the first fixture comes and goes and slides between the first pressing part and geometrical clamp along the first conveyer slideway, the second fixture slides between the second pressing part and geometrical clamp along the first conveyer slideway, and geometrical clamp is positioned at the point midway of the first pressing part and the second pressing part connecting line.
Preferably: the swing roller that has also been provided with conveying effect on board.
Preferably: train wheel bridge and lower plate are provided with vertical through hole, in through hole, be provided with pilot pin.
Preferably: board is provided with welding slide rail, welding gun is connected with welding slide rail.
Preferably: the arrival end of the first tractive unit and the second tractive unit is at least provided with respectively two groups of return idlers that play clamping transmission effect, and the direction of described two groups of return idlers clamping is respectively horizontal and vertical.
Preferably: between the first pressing part and the first tractive unit, be respectively equipped with locating piece between the second pressing part and the second tractive unit, locating piece is provided with the passage of hollow, and punching press base is aimed in the outlet of passage.
Preferably: board is provided with vibratory sieve, vibratory sieve is connected with carrier pipe, and the outlet of carrier pipe is provided with transport platform, is also provided with the second conveyer slideway on board, transport platform is located on the second conveyer slideway, and transport platform comes and goes and slides between the outlet of carrier pipe and geometrical clamp along the second conveyer slideway.
Preferably: welding gun is connected with plasma welding machine.
Preferably: swing roller is rotated by Electric Machine Control.
A full-automatic beads weldering circle method, beads comprise pearl body, pearl body is provided with by the first stamping ear of wire, the second ear, adopts foregoing full-automatic beads weldering circle equipment, comprises the following steps:
Step 1: the pearl body of beads is fixed with geometrical clamp;
Step 2: wire is clamped by train wheel bridge and the lower plate closure of the first tractive unit, the second tractive unit respectively, then slides and is delivered to the first pressing part, the second pressing part along traction slide rail;
Step 3: the punching press patrix of the first pressing part slides into the top of punching press base along horizontal slide rail direction, wire is struck out again to the first ear downwards, simultaneously the cutting edge of punching press patrix both sides cuts the first ear and wire from, punching press patrix rise and along horizontal slide rail, slides off the top of punching press base;
Step 4: after the first ear is shaped; the punching press patrix of the second pressing part slides into the top of punching press base along horizontal slide rail direction; wire is struck out again to the second ear downwards; simultaneously the cutting edge of punching press patrix both sides cuts the second ear and wire from, then punching press patrix rise slide off the top of punching press base along horizontal slide rail
Step: 5: the first fixture of gripping portion presss from both sides the first ear to pearl body top along the first conveyer slideway, then declines the first ear and pearl consideration is closed;
Step 6: the first ear is welded on pearl body with welding gun;
Step 7: rotation geometrical clamp, the direction of change pearl body, the second fixture presss from both sides the second ear to pearl body top along the first conveyer slideway, then declines the second ear and pearl consideration are closed;
Step 8: welding gun is by the second ear and the welding of pearl body.
Compared to existing technology, beneficial effect of the present invention is: wire is delivered to punching press position by two tractive units respectively, punching press position is stamping by it, the gripping deliver to Zhu Tichu respectively of the first ear after two gripping portions are good by punching press, the second ear, welding gun welds the first ear, the second ear and pearl body successively.From ear, be formed into the welding of pearl body and form complete beads, whole manufacture craft is all realized by one of the present invention, has reduced cost of labor, and production efficiency improves simultaneously, product structure, uniform specification, and quality rises.
Accompanying drawing explanation
Fig. 1 is monnolithic case schematic diagram of the present invention;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the partial schematic diagram of A portion in Fig. 2;
Fig. 4 is structural representation of the present invention (visual angle, front side);
Fig. 5 is the partial schematic diagram of B portion in Fig. 4;
Fig. 6 is tractive unit of the present invention and pressing part structural representation;
Fig. 7 is gripping of the present invention portion structural representation;
Fig. 8 is conveying table structure schematic diagram of the present invention;
Fig. 9 is fixed folder structure schematic diagram of the present invention;
Figure 10 is the structural representation of swing roller of the present invention;
Figure 11 is the structural representation of vibratory sieve of the present invention and carrier pipe;
Figure 12 is the structural representation of welding gun of the present invention;
Figure 13 is the structural representation of beads in the present invention.
In figure, sign is described as follows:
1, board; 2, diagonal brace roller; 3, vibratory sieve; 4, slide; 5, welding gun; 6, carrier pipe; 7, swing roller; 8, plasma welding machine; 9, the first conveyer slideway; 10, train wheel bridge; 11, lower plate; 12, locating piece; 13, punching press patrix; 14, punching press base; 15, horizontal slide rail; 16, transport platform; 17, bolster; 18, vertical return idler; 19, horizontal return idler; 20, the second conveyer slideway; 21, geometrical clamp; 22, the first fixture; 23, the second fixture; 24, pearl body; 25, the first ear; 26, the second ear.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in Fig. 1-13, full-automatic beads weldering circle equipment, comprises board 1, and board 1 is provided with the first tractive unit and the second tractive unit; The port of export of the first tractive unit and the second tractive unit is respectively equipped with the first pressing part and the second pressing part; Board is provided with welding gun 5, gripping portion and rotatable geometrical clamp 21.Described the first tractive unit and the second tractive unit include train wheel bridge 10 and lower plate 11, traction slide rail that can folding, and train wheel bridge 10 is located on traction slide rail with lower plate 11.
Described the first pressing part and the second pressing part include punching press base, liftable punching press patrix, horizontal slide rail, and punching press base is located at respectively the port of export of the first tractive unit, the second tractive unit, and punching press patrix is located on horizontal slide rail; The dual-side of punching press patrix is cutting edge.
Described gripping portion comprises slide 4, the first conveyer slideway 9, liftable the first fixture 22 and the second fixture 23, the first fixture 22 and the second fixture 23 are all located on slide 4, slide 4 is connected with the first conveyer slideway 9, the first fixture 22 comes and goes and slides between the first pressing part and geometrical clamp 21 along the first conveyer slideway 9, the second fixture slides between the second pressing part and geometrical clamp 21 along the first conveyer slideway 9, and geometrical clamp 21 is positioned at the point midway of the first pressing part and the second pressing part connecting line.The end of the first delivery track 9 is provided with bolster 17, and bolster 17 is for cushioning slide 4 at the impulsive contact force of sliding process.
Beads, comprise pearl body 24, and pearl body 24 is provided with the first ear 25 and the second ear 26 consisting of wire, and the first tractive unit on board 1 and the second tractive unit are for tractive wire; The first pressing part and the second pressing part make it be configured as the first ear 25, the second ear 26 for stamped metal silk respectively; Rotatable geometrical clamp 21 is for fixing pearl body 24; Welding gun is welded in the first ear 25, the second ear 26 on pearl body 24; Gripping portion gripping the first ear 25, the second ear 26 are to pearl body 24.
The pearl body of beads 24 use geometrical clamps 21 are clamped fixing, wire is clamped by train wheel bridge 10 and lower plate 11 closures of the first tractive unit, the second tractive unit respectively, then along traction slide rail, slides and is delivered to the first pressing part, the second pressing part; The punching press patrix 13 of the first pressing part slides into the top of corresponding punching press base 14 along horizontal slide rail 15, then wire is struck out to the first ear 25 downwards.
After the first ear is stamping, the punching press patrix of the second pressing part slides into the top of corresponding punching press base along horizontal slide rail, wire is struck out to the second ear 26 downwards, in punching press, the cutting edge of punching press patrix both sides by the first ear 25, the second ear 26 and wire cut from, then punching press patrix gos up and slides off punching press base top along horizontal slide rail; The first fixture 22 of gripping portion presss from both sides the first ear 25 to pearl body 24 tops along the first conveyer slideway 9, then declines and makes the first ear 25 and 24 laminatings of pearl body; With welding gun 5, the first ear 25 is welded on pearl body 24; Rotation geometrical clamp 21, the direction of change pearl body 24, the second fixture 23 presss from both sides the second ear 26 to pearl body 24 tops along the first conveyer slideway 9 simultaneously, then declines and makes the second ear 26 and 24 laminatings of pearl body; Welding gun is by the second ear 26 and 24 welding of pearl body.Welding gun is preferably connected with plasma welding machine 8.
Swing roller 7 is set on board 1, and swing roller 7, by its rotation of Electric Machine Control, is wrapped in wire on swing roller 7 and carries.Between swing roller 7 and first and second tractive unit, diagonal brace roller 2 is set, diagonal brace roller 2 is arranged on board 1 on the extended hanging column in outside, wire is from swing roller 7 outputs, through diagonal brace roller 2, enter again first and second tractive unit, swing roller 7 coordinates first and second tractive unit can make conveying wiry smooth, the setting of diagonal brace roller 2 is wire to be formed in transport process to a kind of support force, make it be held in rectilinear form and enter first and second tractive unit, make stamping the first ear 25, second ear's 26 quality better.
As shown in Figure 6, the arrival end of the first tractive unit and the second tractive unit is respectively equipped with two groups of clampings and transmits return idler wiry, and the direction of described two groups of return idlers clamping is respectively horizontal and vertical.Horizontal return idler 19 carries out the application of force from horizontal direction to wire, and vertical return idler 18 carries out the application of force from vertical direction to wire, makes wire before carrying out punching press, reduces it as far as possible and has diastrophic state.
Geometrical clamp 21 is positioned at the point midway of the first pressing part and the second pressing part connecting line, described slide 4 is provided with liftable the second fixture 23, distance between the first fixture 22 and the second fixture 23 equals the distance of the first pressing part and geometrical clamp 21, also equals the distance of the second pressing part and geometrical clamp.The formed sliding trace of the first conveyer slideway 9 is between the first pressing part and the second pressing part, after the first ear 25 is stamping, the first fixture 22 slides into the first pressing part by 25 grippings of the first ear along the first conveyer slideway 9, slide into again geometrical clamp 21 positions, the first fixture 22 declines and makes the first ear 25 and 24 laminatings of pearl body, and welding gun is by pearl body 24 and 25 welding of the first ear.
After the first ear 25 is stamping, the second ear 26 starts punching press.Because geometrical clamp 21 is positioned at the point midway of the first pressing part and the second pressing part connecting line, when the first fixture 22 arrives geometrical clamp 21 positions, the second fixture 23 is just positioned at the position of the second pressing part, thereby can be by good the second ear 26 grippings of punching press.
Complete after the welding of the first ear 25, the first fixture 22 slides toward the first pressing part, when the first fixture 22 arrives at the first pressing part, the second fixture 23 just slides the second ear 26 of gripping to deliver to geometrical clamp 21 places, now utilizes welding gun to complete the welding to the second ear 26.Welding slide rail is set on board 1, and welding gun is connected with welding slide rail, for controlling flexibly the position of welding gun.
Train wheel bridge 10 and lower plate 11 are provided with vertical through hole corresponding to position, are provided with for limiting pilot pin wiry in through hole.Pilot pin is inserted in through hole, and wire is in horizontal transmission process, and during especially upper and lower clamping plate open mode, wire can not be subjected to displacement.
Between the first pressing part and the first tractive unit, be respectively equipped with locating piece 12 between the second pressing part and the second tractive unit, locating piece 12 is provided with the hollow channel passing for wire.The setting of locating piece 12 is for wire is sent on the punching press base 14 of first and second pressing part accurately, and punching press base 14 is aimed in the outlet of passage, completes accurate transfer wiry.
Board 1 is provided with the vibratory sieve 3 for delivery of pearl body 24, vibratory sieve 3 is connected with carrier pipe 6, the outlet of carrier pipe 6 is provided with the transport platform 16 of pearl body 24, on board 1, be also provided with the second conveyer slideway 20, transport platform 16 is located on the second conveyer slideway 20, and transport platform 16 comes and goes and slides between the outlet of carrier pipe 6 and geometrical clamp 21 along the second conveyer slideway 20.Under the effect of vibratory sieve 3, pearl body 24 arrives transport platform 16 by carrier pipe 6, a sprocket hole can be set for fixing pearl body 24 in transport platform 16, prevents its landing.Transport platform 16 is slided and is delivered to geometrical clamp 21 along the second conveyer slideway 20, then back slides and prepares to transmit lower Rhizoma Trillii Tschonoskii body 24.
Preferred embodiment: a kind of beads, comprise pearl body and Liang Ge ear, the first ear and the second ear lay respectively at the two ends of pearl body.There are two pads in the pearl body 24 of beads and the first ear 25, and there are a pad in pearl body 24 and the second ear 26, and board 1 is provided with three pads that three welding guns are respectively used to weld spatter body 24 and first and second ear.The first ear 25, the second ear 26 lay respectively at the two ends of pearl body 24, and the closure of both and pearl body is mutually 90 degree.
Pearl body 24 enters carrier pipe 6 from vibratory sieve and arrives transport platform 16, and the sprocket hole in transport platform 16 is fixing by pearl body 24, prevents its landing in transport process, it is played to angle orientation effect simultaneously, facilitates geometrical clamp 21 grippings.Transport platform 16 slides pearl body 24 is delivered to geometrical clamp 21 along the second conveyer slideway 20.
On board 1, arrange two and on swing roller 7, be wound around wire by the swing roller 7 of Electric Machine Control, transmitted respectively by the first tractive unit, the second tractive unit traction, the first tractive unit draws from X-direction, and the second tractive unit draws from Y direction.Wire, from swing roller 7 output, passes through diagonal brace roller 2 successively, makes it linearly, then through the clamping of one group of horizontal return idler 19, one group of vertical return idler 18, makes wire become more straight.The upper and lower clamping plate of first and second tractive unit are opened, and wire enters, and then closed wire are clamped, and upper and lower clamping plate slide wire is sent in the passage of locating piece 12 along traction slide rail, and wire is out transported to punching press base 14 in passage.
The punching press patrix of first and second pressing part slides to the top of punching press base along horizontal slide rail; then under punching press patrix, general who has surrendered's wire strikes out respectively the first ear 25, the second ear 26; the both sides cutting edge of punching press patrix comes the first ear 25, the second ear 26 after being shaped with other metal wire cutting, then punching press patrix gos up and returns along horizontal slide rail.
The first fixture 22 slides into the first pressing part along the first conveyer slideway 9, after 25 grippings of lower general who has surrendered the first ear, slide into geometrical clamp 21, and the gripping direction of the first fixture 22 is identical with X-direction, the first fixture 22 declines and makes one end laminating of the first ear 25 and pearl body 24, and two welding guns are two pads of weld spatter body 24 and the first ear 25 from different perspectives simultaneously.After having welded, pearl body 24 Rotate 180 degree.
The second ear 26 that the second fixture 23 grippings are shaped, and the gripping direction of the second fixture 23 is identical with Y direction, after the first ear 25 has welded, when the first fixture 22 slides toward the first pressing part, the second fixture 23 is delivered to pearl body 24 by the second ear 26, and another welding gun is the other end welding with pearl body 24 by the second ear 26.
Wire transmits along X-axis, Y direction respectively, is without many production processes, just can guarantee that both are plumbness for the gripping transport process in first and second ear.The welding gun that three different angles are set on board 1 is because first and second ear and pearl body 24 always have three pads, also leaves an opening between the second ear 26 and pearl body 24, and beads can be connected with other beads by this opening.
Previously described swing roller 7 preferably rotates with Electric Machine Control, on, the folding of lower plate preferably realizes with cylinder, on, the slip of lower plate preferably realizes with cylinder, the horizontal slip of punching press patrix preferably realizes with cylinder, the lifting of punching press patrix preferably realizes with cylinder, the slip of slide 4 is preferably controlled with cylinder, the rotation of geometrical clamp 21 is preferably with Electric Machine Control, geometrical clamp, the first fixture, the second fixture is preferably realized gripping action with cylinder, first, the lifting of two fixtures is preferably controlled with cylinder, the slip of welding gun is preferably controlled with cylinder, the slip of transport platform 16 preferably realizes with cylinder.
Above-mentioned embodiment is only the preferred embodiment of the present invention; can not limit the scope of protection of the invention with this, the variation of any unsubstantiality that those skilled in the art does on basis of the present invention and replacement all belong to the present invention's scope required for protection.
Claims (9)
1. full-automatic beads weldering circle equipment, is characterized in that: described full-automatic beads weldering circle equipment comprises board, and board is provided with the first tractive unit and the second tractive unit; The port of export of the first tractive unit and the second tractive unit is respectively equipped with the first pressing part and the second pressing part; Board is provided with welding gun, gripping portion and rotatable geometrical clamp;
Described the first tractive unit and the second tractive unit include train wheel bridge and lower plate, traction slide rail that can folding, and train wheel bridge and lower plate are located on traction slide rail;
Described the first pressing part and the second pressing part include punching press base, liftable punching press patrix, horizontal slide rail, and punching press base is located at respectively the port of export of the first tractive unit, the second tractive unit, and punching press patrix is located on horizontal slide rail; The dual-side of punching press patrix is cutting edge;
Described gripping portion comprises slide, the first conveyer slideway, liftable the first fixture and the second fixture, the first fixture and the second fixture are all located on slide, slide is connected with the first conveyer slideway, the first fixture comes and goes and slides between the first pressing part and geometrical clamp along the first conveyer slideway, the second fixture slides between the second pressing part and geometrical clamp along the first conveyer slideway, and geometrical clamp is positioned at the point midway of the first pressing part and the second pressing part connecting line.
2. full-automatic beads weldering circle equipment as claimed in claim 1, is characterized in that: the swing roller that has also been provided with conveying effect on described board.
3. full-automatic beads weldering circle equipment as claimed in claim 1, is characterized in that: described train wheel bridge and lower plate are provided with vertical through hole, is equipped with pilot pin in through hole.
4. full-automatic beads weldering circle equipment as claimed in claim 1, is characterized in that: described board is provided with welding slide rail, and welding gun is connected with welding slide rail.
5. full-automatic beads as claimed in claim 1 weld circle equipment, it is characterized in that: the arrival end of described the first tractive unit and the second tractive unit is at least provided with respectively two groups of return idlers that play clamping transmission effect, and the direction of described two groups of return idlers clamping is respectively horizontal and vertical.
6. full-automatic beads as claimed in claim 1 weld circle equipment, it is characterized in that: between described the first pressing part and the first tractive unit, be respectively equipped with locating piece between the second pressing part and the second tractive unit, locating piece is provided with the passage of hollow, and punching press base is aimed in the outlet of passage.
7. full-automatic beads as claimed in claim 1 weld circle equipment, it is characterized in that: described board is provided with vibratory sieve, vibratory sieve is connected with carrier pipe, the outlet of carrier pipe is provided with transport platform, on board, be also provided with the second conveyer slideway, transport platform is located on the second conveyer slideway, and transport platform comes and goes and slides between the outlet of carrier pipe and geometrical clamp along the second conveyer slideway.
8. full-automatic beads weldering circle equipment as claimed in claim 1, is characterized in that: described welding gun is connected with plasma welding machine.
9. full-automatic beads weld a circle method, and beads comprise pearl body, and pearl body is provided with by the first stamping ear of wire, the second ear, it is characterized in that: adopt full-automatic beads weldering circle equipment as claimed in claim 1, comprise the following steps:
Step 1: the pearl body of beads is fixed with geometrical clamp;
Step 2: wire is clamped by train wheel bridge and the lower plate closure of the first tractive unit, the second tractive unit respectively, then slides and is delivered to the first pressing part, the second pressing part along traction slide rail;
Step 3: the punching press patrix of the first pressing part slides into the top of punching press base along horizontal slide rail direction, wire is struck out again to the first ear downwards, simultaneously the cutting edge of punching press patrix both sides cuts the first ear and wire from, punching press patrix rise and along horizontal slide rail, slides off the top of punching press base;
Step 4: after the first ear is shaped; the punching press patrix of the second pressing part slides into the top of punching press base along horizontal slide rail direction; wire is struck out again to the second ear downwards; simultaneously the cutting edge of punching press patrix both sides cuts the second ear and wire from, then punching press patrix rise slide off the top of punching press base along horizontal slide rail
Step: 5: the first fixture of gripping portion presss from both sides the first ear to pearl body top along the first conveyer slideway, then declines the first ear and pearl consideration is closed;
Step 6: the first ear is welded on pearl body with welding gun;
Step 7: rotation geometrical clamp, the direction of change pearl body, the second fixture presss from both sides the second ear to pearl body top along the first conveyer slideway, then declines the second ear and pearl consideration are closed;
Step 8: welding gun is by the second ear and the welding of pearl body.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410419832.7A CN104146449B (en) | 2014-08-22 | 2014-08-22 | Full-automatic beads weldering circle Apparatus and method for |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410419832.7A CN104146449B (en) | 2014-08-22 | 2014-08-22 | Full-automatic beads weldering circle Apparatus and method for |
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| CN104146449B CN104146449B (en) | 2015-09-30 |
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| CN104907745A (en) * | 2015-06-01 | 2015-09-16 | 深圳市中科百泰科技有限公司 | Buddha beads automatic welder chain making equipment |
| CN105583556A (en) * | 2016-03-17 | 2016-05-18 | 宁家博 | Automatic welding machine for Taimei necklaces |
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| CN104146449B (en) | 2015-09-30 |
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