CN104146083A - Compressed tea mold - Google Patents

Compressed tea mold Download PDF

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Publication number
CN104146083A
CN104146083A CN201310196643.3A CN201310196643A CN104146083A CN 104146083 A CN104146083 A CN 104146083A CN 201310196643 A CN201310196643 A CN 201310196643A CN 104146083 A CN104146083 A CN 104146083A
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CN
China
Prior art keywords
plate
coaming plate
compressed tea
bolster
cope match
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Application number
CN201310196643.3A
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Chinese (zh)
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CN104146083B (en
Inventor
汤兴初
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汤兴初
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Publication date
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Priority to CN201310196643.3A priority Critical patent/CN104146083B/en
Publication of CN104146083A publication Critical patent/CN104146083A/en
Application granted granted Critical
Publication of CN104146083B publication Critical patent/CN104146083B/en

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Abstract

The invention relates to a compressed tea mold (which is shown in figure). The compressed tea mold comprises an arched supporting plate 1, an upper coaming 9, a lower template 12 and an upper template 11. According to the compressed tea mold provided by the invention, mold holes 6 with different shapes and sizes are formed in the lower template 12, and mold columns 4 matched with the mold holes 6 are arranged in the mold holes 6, so that various types of compressed tea with different shapes and sizes can be processed, and furthermore, a plurality of pieces of compressed tea can be compressed at a time; therefore, the product quality of the compressed tea is improved, the labor intensity is greatly reduced, and the compressed tea production efficiency is improved.

Description

A kind of compressed tea die
Technical field
The present invention relates to a kind of Tea Production equipment, refer to especially a kind of compressed tea die.
Background technology
For a long time, compressed tea is as Fu brick tea, and the processing of Pu'er tea is all the conventional machining process such as special computer for special use, single-piece work, cooling rear employing hand ejection, thereby crudy do not ensure, labour intensity is large, and production efficiency is low, and compressed tea cost is high.Particularly process fritter compressed tea, more there is no suitable mould.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art and provide a kind of simple in structure, easy to manufacture, cost is low and can greatly reduce labour intensity, improves the compressed tea die of compressed tea production efficiency and guarantee compressed tea quality.
A kind of compressed tea die, comprises the compositions such as arch support plate, upper coaming plate, lower coaming plate, lower bolster and cope match-plate pattern.Described arch support plate is provided with multiple mould posts, described lower bolster is provided with the nib that multiple and described multiple mould post coordinates, on described arch support plate, bolt is installed, on described bolt, being provided with can be along the up and down lower coaming plate of described bolt, described lower coaming plate is provided with and is greater than described lower bolster length and wide through hole, described lower bolster is arranged in the through hole of described lower coaming plate, on described lower coaming plate, by screw, upper coaming plate is installed, described upper coaming plate is provided with that to be less than described lower bolster long, be greater than the long straight trough of described cope match-plate pattern, described cope match-plate pattern is installed in described upper coaming plate straight trough, the lower end of lower bolster is sleeved on the first Compress Spring on described mould post by nib, described cope match-plate pattern is placed on described lower bolster.
In the present invention, described mould post is arranged in the groove of described arch support plate.
In the present invention, described arch support plate is provided with the bolt as guide pillar on both sides, one end of described bolt is arranged on described arch support plate, the other end is set with the second Compress Spring after passing the guide hole on described lower coaming plate, and described the second Compress Spring is pressed on described lower coaming plate on the fixing top of nut of described bolt tail by spinning.
In the present invention, two handles are installed on described cope match-plate pattern.
In the present invention, on described upper coaming plate, by screw, segmental support is installed.
In the present invention, described nib and mould post are matched in clearance structure, and described nib and mould post can be processed into circle, triangle, square, pentagon, hexagon, ellipse, quincunx or heart-shaped etc.
In order to ensure compressed tea product quality, the invention provides in compressed tea die, the material of cope match-plate pattern, lower bolster, mould post, upper coaming plate and lower coaming plate should adopt food stage stainless steel or copper material.
Adopt said structure, the present invention can not only improve compressed tea product quality, can also greatly reduce labour intensity, improves compressed tea production efficiency.
Brief description of the drawings
Fig. 1 is front view of the present invention.Fig. 2 takes top view of the present invention after cope match-plate pattern away
Specific embodiments
Below in conjunction with accompanying drawing, describe specific embodiment of the invention scheme in detail.
As shown in Figure 1, 2, a kind of compressed tea die, it is by arch support plate 1, upper coaming plate 9, lower bolster 12, cope match-plate pattern 11 formations such as grade.In arch support plate 1 groove, be placed with multiple mould posts 4, mould post 4 inserts in the nib 6 of lower bolster 12, and the first Compress Spring 3 is sleeved on mould post 4, and lower bolster 12 is pressed on the first Compress Spring 3 of suit on mould post 4.On lower bolster 12, lay upper coaming plate 9 and lower coaming plate 7 that the demoulding is used, lower coaming plate 7 has through hole longer than lower bolster 12 outlines and wide each large 1 millimeter.Upper coaming plate 9 has straight trough, large 1 millimeter less 10 millimeters than lower bolster 12 long limit sizes than the long limit of cope match-plate pattern 11 of groove width.The long limit of cope match-plate pattern 11 is less 12 millimeters than the long limit of lower bolster 12.Upper coaming plate 9 groove trailing edge centers overlap with lower coaming plate 7 through hole trailing edge center, and link together by screw 5, on upper coaming plate 9, by screw 14, segmental support 13 are installed by rear.Arch support plate 1 is processed with on lower coaming plate 7 through hole that two centre-to-centre spacing are identical, and arch support plate 1 is connected with the bolt 2 that lower coaming plate 7 is installed by two ends, and bolt 2 upper ends are pressed on lower coaming plate 7 the second Compress Spring 8 by nut spinning.Cope match-plate pattern 11 is placed in coaming plate 9 straight troughs, and upper coaming plate 9 is all placed on lower bolster 12 with cope match-plate pattern 11 simultaneously.Two handles 10 are installed on cope match-plate pattern 11.
When work, this mould is placed under press ram, takes cope match-plate pattern 11 away, puts into a certain amount of tealeaves 15 of not drying on the lower bolster 12 in upper coaming plate 9 straight troughs, makes in its whole nibs 6 that are full of lower bolster 12.At this moment mould is not subject to external force, and on mould post 4, the first Compress Spring 3 withstands lower bolster 12.Because mould post 4 parts put in nib 6, so just leave one section of cavity in mould post 4 top nibs 6, tealeaves 15 is filled in nib 6 cavitys on mould post 4 tops naturally.Brush away unnecessary tealeaves on the nib 6 that exceeds lower bolster 12 with brush special, cover cope match-plate pattern 11.After starting pressure machine, be down pressed in cope match-plate pattern 11 with press ram and hit exactly.Pressure head continues down pressurization, and because press pressure continues to increase, press ram makes cope match-plate pattern 11 depress template 12 also together toward descending, and lower bolster 12 is toward lower compression the first Compress Spring 3.Because arch support plate 1 is supporting mould post 4, the mould post 4 of now placing in arch support plate 1 groove up pushes tealeaves 15 in lower bolster 12 nibs 6.In the time that pressure reaches certain value, now tealeaves 15 in nib 6 is with regard to extrusion modling.In the time that press ram down presses template 11, the tension force of the second Compress Spring 8 makes coaming plate 9 past descending together with lower bolster 12.
Up regain after press ram, cope match-plate pattern 11 has not had pressure, at this moment because the tension force of the first Compress Spring 3 gets back to lower bolster 12 tops the original position that is not subject to external force again.Take cope match-plate pattern 11 away, move moulds forward, then operating pressure compressing head down presses the segmental support 13 of coaming plate 9, upper coaming plate 9 will be depressed template 12 and compress the first Compress Spring 3 again toward descending.On nib 6 due to lower bolster 12, block without cope match-plate pattern 11, mould post 4 has ejected lower bolster 12 the tealeaves 15 that presses moulding in nib 6.Now, compressed tea is collected in tealeaves collecting box from upper coaming plate 9 straight troughs with special food level hairbrush.Continue operating pressure compressing head toward up, shed coaming plate 9 pressure, the tension force of the first Compress Spring 3 gets back to lower bolster 12 tops the original position that is not subject to external force, has at this moment just completed the pressing process of a compressed tea.Repeat above-mentioned action, on the cope match-plate pattern 12 in upper coaming plate 9 straight troughs, put into again a certain amount of tealeaves of not drying, just can proceed compressed tea pressing process next time.
By experiment, in the time that the tealeaves moisture content of not drying is 15%-25%, the pressure of compressed tea moulding should be at 70kg-50kg/cm 2between choose.The lower tealeaves of moisture content is drier, and required pressure is larger.Experiment draws: in the time that the tealeaves moisture content of not drying is 15%, the pressure of compressed tea moulding should be at 70kg/cm 2left and right.In the time that the tealeaves moisture content of not drying is 25%, the pressure of compressed tea moulding should be at 50kg/cm 2left and right.
Nib 6 of the present invention and mould post 4 can be processed into circle, triangle, square, pentagon, hexagon, ellipse, quincunx, heart-shaped etc., can be processed into the compressed tea that circle, triangle, square, pentagon, hexagon, ellipse, the various shape sizes such as quincunx, heart-shaped differ.Lower bolster 12 can be processed porous, and so once compressing multiple compressed tea needs to adopt different big or small forcing presses according to nib 6 section gross area sizes.Adjust the tension force of the first Compress Spring 3 or highly can change mould post 4 length that puts in nib 6, thereby change nib 6 can be put into the volume of tealeaves, can change the weight of compressed tea piece and the thickness of compressed tea.Change the size of nib 6 and mould post 4, also can change the weight of compressed tea piece.

Claims (7)

1. a compressed tea die, comprise arch support plate, upper coaming plate, lower coaming plate, the composition such as lower bolster and cope match-plate pattern, it is characterized in that: described arch support plate is provided with multiple mould posts, described lower bolster is provided with the nib that multiple and described multiple mould post coordinates, on described arch support plate, bolt is installed, on described bolt, being provided with can be along the up and down lower coaming plate of described bolt, described lower coaming plate is provided with and is greater than described lower bolster length and wide through hole, described lower bolster is arranged in the through hole of described lower coaming plate, on described lower coaming plate, by screw, upper coaming plate is installed, described upper coaming plate is provided with that to be less than described lower bolster long, be greater than the long straight trough of described cope match-plate pattern, described cope match-plate pattern is installed in described upper coaming plate straight trough, the lower end of lower bolster is sleeved on the first Compress Spring on described mould post by nib, described cope match-plate pattern is placed on described lower bolster.
2. compressed tea die according to claim 1, is characterized in that: described mould post is arranged in the groove of described arch support plate.
3. compressed tea die according to claim 1, it is characterized in that: described arch support plate is provided with the bolt as guide pillar on both sides, one end of described bolt is arranged on described arch support plate, the other end is set with the second Compress Spring after passing the guide hole on described lower coaming plate, and described the second Compress Spring is pressed on described lower coaming plate on the fixing top of nut of described bolt tail by spinning.
4. compressed tea die according to claim 1, is characterized in that: two handles are installed on described cope match-plate pattern.
5. compressed tea die according to claim 1, is characterized in that: on described upper coaming plate, by screw, segmental support is installed.
6. compressed tea die according to claim 1, is characterized in that: described nib and mould post are matched in clearance structure, and described nib and mould post can be processed into circle, triangle, square, pentagon, hexagon, ellipse, quincunx or heart-shaped etc.
7. compressed tea die according to claim 1, is characterized in that: the invention provides in compressed tea die, the material of cope match-plate pattern, lower bolster, mould post, upper coaming plate and lower coaming plate should adopt food stage stainless steel or copper material.
CN201310196643.3A 2013-05-13 2013-05-13 A kind of compressed tea die CN104146083B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310196643.3A CN104146083B (en) 2013-05-13 2013-05-13 A kind of compressed tea die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310196643.3A CN104146083B (en) 2013-05-13 2013-05-13 A kind of compressed tea die

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CN104146083A true CN104146083A (en) 2014-11-19
CN104146083B CN104146083B (en) 2017-06-13

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2840685Y (en) * 2005-11-09 2006-11-29 湖南农业大学 Tea compacting machine
CN201108011Y (en) * 2007-12-08 2008-09-03 湖南省临湘永巨茶业有限公司 Pressed tea mold
KR100905513B1 (en) * 2008-12-24 2009-07-01 고영천 A fermented tea appliied green tea and bambu and the manufacturing method thereof
CN101554191A (en) * 2009-05-18 2009-10-14 郭新建 Rotary compressed tea continuous molding machine
CN201352935Y (en) * 2008-10-29 2009-12-02 邓雅然 Tea press mould
CN201491656U (en) * 2009-07-01 2010-06-02 邓雅然 Compressed tea die
CN201860690U (en) * 2010-11-23 2011-06-15 湖南省临湘永巨茶业有限公司 Through compressed tea die capable of demoulding by compressing tea bricks
CN202618182U (en) * 2012-06-19 2012-12-26 湖南省临湘永巨茶业有限公司 Through upper-pressing lower-discharging tea block mould capable of producing a plurality of blocks once
CN103042713A (en) * 2012-11-16 2013-04-17 湖南省白沙溪茶厂股份有限公司 Mould capable of continuously compressing brick tea
CN203290175U (en) * 2013-05-13 2013-11-20 汤兴初 Pressed tea mold

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2840685Y (en) * 2005-11-09 2006-11-29 湖南农业大学 Tea compacting machine
CN201108011Y (en) * 2007-12-08 2008-09-03 湖南省临湘永巨茶业有限公司 Pressed tea mold
CN201352935Y (en) * 2008-10-29 2009-12-02 邓雅然 Tea press mould
KR100905513B1 (en) * 2008-12-24 2009-07-01 고영천 A fermented tea appliied green tea and bambu and the manufacturing method thereof
CN101554191A (en) * 2009-05-18 2009-10-14 郭新建 Rotary compressed tea continuous molding machine
CN201491656U (en) * 2009-07-01 2010-06-02 邓雅然 Compressed tea die
CN201860690U (en) * 2010-11-23 2011-06-15 湖南省临湘永巨茶业有限公司 Through compressed tea die capable of demoulding by compressing tea bricks
CN202618182U (en) * 2012-06-19 2012-12-26 湖南省临湘永巨茶业有限公司 Through upper-pressing lower-discharging tea block mould capable of producing a plurality of blocks once
CN103042713A (en) * 2012-11-16 2013-04-17 湖南省白沙溪茶厂股份有限公司 Mould capable of continuously compressing brick tea
CN203290175U (en) * 2013-05-13 2013-11-20 汤兴初 Pressed tea mold

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李志红 等: "手动式紧压绿茶机的研制", 《湖南农业大学学报(自然科学版)》 *

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Inventor after: Yang Wenmin

Inventor after: Tang Xingchu

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Address after: 410128, No. 1, Nongda Road, Renmin East Road, Furong district, Hunan, Changsha

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