CN104129622A - Sponge waste cleaning machine and method - Google Patents

Abstract

The invention relates to a sponge waste cleaning machine and method. The front and rear sides of the rolling mechanism are respectively connected with a feeding mechanism and a discharging mechanism, and a chip sweeping mechanism is arranged under the rolling mechanism; the rolling mechanism includes upper and lower pressing shafts , rolling shaft, finale, photoelectric sensor, "day" type frame, double-acting cylinder, a finale shaft is installed on both sides of the upper and lower moving rods of the "day" type frame, and the upper and lower moving rods are connected with the cylinder piston of the double-acting cylinder Connection, a set of upper and lower pressing shafts are respectively set on both sides of the "day" type frame, and the upper and lower pressing shafts are respectively set on the upper and lower sides of the cleaned sponge, and a rolling shaft is arranged between the two lower pressing shafts. The lower pressing shaft is a transmission shaft, and a photoelectric sensor is installed on the lower pressing shaft; a chip sweeping device is connected to the profile frame, and the two chip sweeping devices are arranged horizontally and symmetrically; the control mechanism includes a relay control module, a two-position solenoid valve, The input end of the electrical control module is connected to a photoelectric sensor, and the output end is respectively connected to a double-acting cylinder and a dust-sweeping cylinder through two solenoid valves.

Description

Sponge waste cleaning machine and method

technical field

The invention relates to a sponge waste removal device and a cleaning method.

Background technique

There is sponge waste skin 25 on every sponge, as shown in Figure 1, sponge waste skin 25 and all horizontal and vertical sponge waste materials 26,27 are connected together. There are inverted trapezoidal horizontal and vertical sponge wastes 26, 27 arranged at a certain distance horizontally and vertically on each sponge to be removed. Therefore, need a kind of device that utilizes pressure roller to remove the sponge waste material of inverted trapezoid.

Contents of the invention

The present invention provides a sponge waste cleaning machine, which is used to solve the technical problem of removing and cleaning sponge waste skin.

In order to achieve the above object, the technical solution of the present invention is: a sponge waste cleaning machine, which is composed of a feeding mechanism, a chip sweeping mechanism, a rolling mechanism, a discharging mechanism, and a control mechanism. Its characteristics are: the front and rear of the rolling mechanism The two sides are respectively connected to the feeding mechanism and the discharging mechanism. There is a chip sweeping mechanism under the rolling mechanism; the rolling mechanism includes upper and lower pressing shafts, rolling shafts, pressing shafts, photoelectric sensors, "day" type frames, and double-acting cylinders. , the two sides of the upper and lower moving rods of the "day" type frame are respectively equipped with a finale shaft, the upper and lower moving rods are connected with the cylinder piston of the double-acting cylinder, and a set of upper and lower pressing shafts are respectively installed on both sides of the "day" type frame shaft, and the upper and lower pressing shafts are respectively arranged on the upper and lower sides of the cleaned sponge, and a rolling shaft is arranged between the two lower pressing shafts, and the lower pressing shaft is a transmission shaft, which is close to the lower pressing shaft of the discharge mechanism Equipped with a photoelectric sensor; the chip sweeping mechanism includes a chip sweeping cylinder, a profile frame, and a chip sweeping handle. The profile frame is connected to the chip sweeping cylinder, and a chip sweeping handle is connected to the profile frame to form a chip sweeping device. Setting; the control mechanism includes a relay control module, a two-position solenoid valve, the input end of the electrical control module is connected to a photoelectric sensor, and the output end is respectively connected to a double-acting cylinder and a dust-sweeping cylinder through a two-position solenoid valve.

A method for cleaning sponge waste using a sponge waste cleaning machine, the steps of which are as follows: the sponge from which the waste skin has been removed is sent into a rolling mechanism through a roller of a feeding mechanism, and the upper and lower pressing shafts of the rolling mechanism are pressed tightly Sponge, driven by the rolling shaft and transmission shaft, the sponge is conveyed in the horizontal direction. When the photoelectric sensor detects the sponge, the control mechanism controls the double-acting cylinder to go down, driving the two finale shafts to press down, so that the opening of the sponge waste is opened, and the sponge waste is in the Under the action of gravity, at the same time, the control mechanism controls the pistons of the two cylinders of the chip-sweeping mechanism to move inwards respectively, pushing the profile frame to move, and driving two chip-sweeping handles to remove the sponge waste.

The beneficial effects of the present invention are:

The invention is composed of a feeding mechanism, a chip sweeping mechanism, a rolling mechanism, a discharging mechanism and a control mechanism. The sponge is driven forward by the roller in the feeding mechanism 1. After the sponge enters the rolling mechanism, the rolling mechanism completes the waste cleaning. The waste of the sponge is cleaned by the chip sweeping mechanism when the waste mouth is opened. After the sponge finishes the cleaning work, the discharge control mechanism of the discharge mechanism controls the action of the actuators such as the motor and the cylinder. The utility model can realize the automation of sponge waste cleaning, and has the characteristics of simple structure and good cleaning effect of sponge waste. The technical problem of removing and cleaning the waste skin of the sponge is solved.

Description of drawings

Fig. 1 is a schematic diagram of the structure and shape of sponge waste;

Fig. 2 is a schematic diagram of the principle of removing sponge waste;

(a) is before rolling, (b) is after rolling

Fig. 3 is a perspective view of the structure of the sponge waste cleaning machine of the present invention;

Fig. 4 is a schematic plan view of the structure of the sponge waste cleaning machine of the present invention.

Detailed ways

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

As shown in Figure 2, the working principle of the present invention: before rolling (sponge waste skin has been removed), the sponge waste is at the positions of A, B, C, D, E, F, G, H, and the compression shaft compresses the sponge. Driven by the roller and drive shaft, the sponge is conveyed in the horizontal direction. When the photoelectric sensor at the compression shaft detects the sponge, the control mechanism controls the double-acting cylinder to go down, and the cylinder piston is connected to the "day" frame to drive the two finale shafts to press down. At this time, the opening of the sponge waste at the positions E, F, G, and H opens. , E, F, G, H position R Sponge waste falls under the action of gravity and sweeping debris mechanism. Subsequently, the double-acting cylinder goes up, the two shafts go up, and the sponge continues to be conveyed in the previous direction. The finale moves up and down repeatedly to remove the sponge waste.

As shown in Figures 3 and 4, a sponge waste cleaning machine of the present invention is composed of a feeding mechanism 31, a chip sweeping mechanism 32, a rolling mechanism 33, a discharging mechanism 34, and a control mechanism.

The front and rear sides of the rolling mechanism 33 are respectively connected to the feeding mechanism 31 and the discharging mechanism 34, and the chip sweeping mechanism 32 is provided below the rolling mechanism 33.

The feeding mechanism 31 includes a group of rollers such as first and second rollers 1 and 2. The discharging mechanism 34 includes a group of rollers such as the third roller 12 .

Rolling mechanism 33 comprises upper and lower pressing shaft 4,3, rolling shaft 11, left and right pressing shaft 5,9, photoelectric sensor 13, " day " type frame 6, double-acting cylinder 8, " day " type frame 6 The left and right pressure shafts 5 and 9 are respectively installed on both sides of the upper and lower moving rods, and the upper and lower moving rods are connected with the cylinder piston of the double-acting cylinder 8, and a set of upper and lower pressing shafts are respectively arranged on both sides of the "day" type frame 6. Shafts 4, 3, and upper and lower compression shafts 4, 3 are respectively arranged on the top and bottom of the sponge to be cleaned, a rolling shaft 11 is arranged in the middle of the two lower compression shafts 3, and the lower compression shaft 3 is a transmission shaft, close to A photoelectric sensor 13 is housed at the lower pressing shaft 3 of the lower pressing shaft 3 of the discharging mechanism 34 .

Sweeping chip mechanism 32 comprises left and right chip sweeping cylinders 22,14, left and right profile frames 19,16, left and right chip sweeping handles 20,17, left profile frame 19 is connected with left chip sweeping cylinder 22, left profile frame 19 Be connected with the left sweeping chip handle 20 and form the left sweeping chip handle device; The left and right sweeping chips set the device horizontally symmetrically, and funnel 18 is housed below.

The control mechanism includes first and second relay control modules, and first to third two-position solenoid valves 7, 21, 15. The input ends of the first and second electrical control modules are connected to the photoelectric sensor 13, the output ends of the first relay control module are connected to the double-acting cylinder 8 through the first two-position solenoid valve 7, and the output ends of the second relay control module are respectively connected through the second and third two-position Solenoid valve 21,15 connects left and right chip sweeping cylinder 22,14.

Feeding mechanism: The sponge is driven forward by the rollers in the feeding mechanism 31.

Rolling mechanism: After the sponge enters the rolling mechanism 33, the rolling mechanism completes waste cleaning.

Chip sweeping mechanism: The waste of the sponge may not fall with gravity, and the dust sweeping mechanism 33 is required to complete the cleaning of the waste when the waste material opening is opened.

Discharging mechanism: The sponge completes the cleaning work and is discharged from the discharging mechanism 34.

Control mechanism: Control the action of actuators such as motors and cylinders.

Sponge waste cleaning process of the present invention:

The sponge is driven by a group of rollers such as the first and second rollers 1 and 2, one of the transmission shafts is conveyed forward and enters the first pressing mechanism, and the lower pressing shaft 3 and the upper pressing shaft 4 press the sponge Continue to convey forward until passing through the second pressing mechanism 10, when the photoelectric sensor 13 senses the sponge, the first relay control module and the second relay control module are connected simultaneously. The first relay module controls the "bit 1" of the first two solenoid valves 7 to be connected, and the double-acting cylinder 8 supplies compressed air, so that the piston of the double-acting cylinder 8 pushes down the "day" frame 6, driving the left finale 5 and the right The pressing shaft 9 presses down on the sponge, so that the waste opening of the sponge is opened (see the principle of rolling for details). At the same time, after the second relay control module is turned on for time _t1 (this time _t1 is the time it takes for the 8 pistons of the double-acting cylinder to press down to the lowest point), the "bit 1" in the second and third two-position solenoid valves 21 and 15 "Connect, supply compressed air to the left chip sweeping cylinder 22 and the right chip sweeping cylinder 14, the pistons of the left chip sweeping cylinder 22 and the right chip sweeping cylinder 14 move in direction 1 and direction 2 respectively, and push the left profile frame 19 and the right profile frame 16 actions, thereby drive the left side to sweep away the dust 20 and the right side to sweep the dust to 17 pairs of sponges and sweep away the sponge waste. After the time t ₂ (the time t ₂ is the time it takes for the chip sweeper to sweep the chips once), the first relay control module controls the first two solenoid valves 7 to switch on "bit 2", and the piston of the double-acting cylinder 8 moves upward. Now the second relay control module also controls "position 2" in the second and third two-position solenoid valves 21 and 15 to be connected, and the left chip sweeping cylinder 22 and the right chip sweeping cylinder 14 pistons also return simultaneously. At this point, a complete action of pressing down, sweeping chips, and returning to the position is completed. Continue to repeat the actions of pressing down, sweeping chips, and returning until the signal of the photoelectric sensor 13 disappears, and the first relay control module and the second relay control module are disconnected simultaneously. At this time, it means that the cleaning of a piece of sponge waste is completed, and the equipment suspends work.

Claims (2)

1. a sponge waste material descaling machine, by feeding mechanism (31), Sao Xie mechanism (32), roller press mechanism (33), discharging mechanism (34), control mechanism, formed, it is characterized in that: the forward and backward both sides of described roller press mechanism (33) connect respectively feeding mechanism (31) and discharging mechanism (34), and roller press mechanism (33) is provided with Sao Xie mechanism (32) below, described roller press mechanism (33) comprises, lower compression axis (4, 3), last item, roller bearing (11), opto-electronic pickup (13), " day " type frame (6), double-acting cylinder (8), " day " type frame (6) upper, a last item is equipped with respectively in lower shifting bar both sides, on, lower shifting bar is connected with the cylinder piston of double-acting cylinder (8), " day " type frame (6) both sides are respectively equipped with on one group, lower compression axis (4, 3), and on, lower compression axis (4, 3) be separately positioned on the upper of cleaned sponge, below, in the middle of two lower compression axises (3), be provided with the axis of rolling (11), lower compression axis (3) is transmission shaft, lower compression axis (3) near discharging mechanism (34) locates to be provided with opto-electronic pickup (13), Sao Xie mechanism (32) comprises sweeps bits cylinder, section material frame, sweeps bits handle, section material frame with sweep bits cylinder and be connected, on section material frame, be connected with to sweep to consider to be worth doing composition swept to bits handlebar device, sweep for two and consider the setting of handlebar device horizontal symmetrical to be worth doing, control mechanism comprises relay control module, two electromagnetic valves, and electrical control module input end connects opto-electronic pickup (13), and mouth is connected double-acting cylinder (8) and swept bits cylinder by two electromagnetic valves respectively.

2. an application rights requires the sponge waste material descaling machine described in 1 to implement the method that sponge waste material is cleared up, it is characterized in that, the steps include: the sponge of removing scrap leather to send into roller press mechanism (33) by the roller bearing of feeding mechanism (31), roller press mechanism (33) upper, lower compression axis (4, 3) compress sponge, sponge is under roller bearing (11) and transmission shaft drive, along continuous straight runs transmits, when opto-electronic pickup (13) detects sponge, it is descending that control mechanism is controlled double-acting cylinder (8), drive two last items to press down, sponge waste material opening is opened, sponge waste material is under Action of Gravity Field, simultaneously, control mechanism is controlled two piston inwardly motions respectively of sweeping bits cylinder of Sao Xie mechanism (32), the action of promotion section material frame, drive two sweeping bits cleaning sponge waste material.