CN104118041A - Stirring type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture - Google Patents

Stirring type moulding, material-distributing and color-paste-spraying technology for obtaining super-fine line texture Download PDF

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Publication number
CN104118041A
CN104118041A CN201410345243.9A CN201410345243A CN104118041A CN 104118041 A CN104118041 A CN 104118041A CN 201410345243 A CN201410345243 A CN 201410345243A CN 104118041 A CN104118041 A CN 104118041A
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CN
China
Prior art keywords
moulding
micro mist
main belt
bed
color
Prior art date
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Granted
Application number
CN201410345243.9A
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Chinese (zh)
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CN104118041B (en
Inventor
曾权
邝志均
管霞霏
马兆利
曾立华
谢穗
周燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
Original Assignee
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Application filed by Foshan Dongpeng Ceramic Co Ltd, Guangdong Dongpeng Holdings Co Ltd, Guangdong Dongpeng Ceramic Co Ltd, Qingyuan Nafuna Ceramics Co Ltd filed Critical Foshan Dongpeng Ceramic Co Ltd
Priority to CN201410345243.9A priority Critical patent/CN104118041B/en
Publication of CN104118041A publication Critical patent/CN104118041A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0295Treating the surface of the fed layer, e.g. removing material or equalization of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/04Designs imitating natural patterns of stone surfaces, e.g. marble

Abstract

The invention relates to the technical field of ceramic tiles, in particular to a stirring type moulding, material-distributing and color-paste-spraying technology for obtaining the super-fine line texture. The stirring type moulding, material-distributing and color-paste-spraying technology for obtaining the super-fine line texture comprises the following steps that A, an even micro powder layer is formed on a main belt according to a conventional material distributing method; B, rolling type stirring moulding is conducted on the micro powder layer through a moulding piece on a moulding device so that the micro powder layer can be in a certain stirred shape, and the edge of the stirred portion of the micro powder layer is a slope; C, a layer of micro powder face material is evenly scattered on the main belt; D, a color paste layer is evenly sprayed onto the micro powder face materials; E, a micro powder supplement layer is additionally arranged on the main belt, so that a complete distributed material layer is formed. According to the stirring type moulding, material-distributing and color-paste-spraying technology for obtaining the super-fine line texture, through rolling type stirring moulding of the moulding device and color paste spraying, the efficient and fine material distribution effect is achieved, super-fine line type material distribution is achieved, simulation of the natural, vivid, smooth and changeful pattern surface texture effect of natural stone is achieved in polished tile production, and the surface texture of the polished tile is the same as that of the natural stone.

Description

A kind of instigation formula moulding cloth shotcreting process of superfine line texture
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of instigation formula moulding cloth shotcreting process of superfine line texture.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppresses, fires and several steps such as polishing.Cloth refers to arranges ceramic powder the operation of moulding according to predetermined requirement, by material distributing machine, completed; Raising along with people's living standard, the pattern of polished bricks is required also more and more, in prior art, in order to obtain the polished bricks of different pattern, generally adopt on same cloth system to change formula and grid pattern is obtained different decorative effects, and be all that texture, the patterned roller that utilizes grid forms different patterns conventionally.But the limitation because of equipment, the ceramic batch of the different formulations in different grids is in follow-up compacting and sintering procedure, intersection is each other difficult to have the phenomenon of infiltration and blending with avoiding, so, be difficult in product, realize meticulous lines by polished bricks Strand Feeding Technique, and further widen color development and the texture of polished bricks lines, thus make product decoration effect more approach lithotome, best embody the aging crack decorative effect of natural-like stone.
Summary of the invention
The instigation formula moulding cloth shotcreting process that the object of the invention is to avoid weak point of the prior art and a kind of superfine line texture is provided, not only can realize meticulous lines cloth texture, can also further expand by the decoration technique of colour glaze color development and imitative stone texture that in polished bricks, lines are decorated, reach efficiently, lines material cloth effect accurately, and make polished bricks product more approach texture and the decorative effect of lithotome.
For reaching this object, the present invention by the following technical solutions:
An instigation formula moulding cloth shotcreting process for superfine line texture, comprises the steps:
A, by conventional distributing mode, on main belt, form the uniform micro mist bed of material of one deck;
B, by the moulding part on moulding device, the described micro mist bed of material is carried out to roller and instigate moulding, make the described micro mist bed of material form certain instigation shape, its instigation place edge is slope, and described moulding device comprises the carrier of circulating rolling and is located at the moulding part of carrier;
C, on described main belt, spread uniformly one deck micro mist fabric;
D, to described micro mist fabric, spray uniformly one deck color paste layer;
E, on described main belt, supplement micro mist and supplement the bed of material, form complete bed of cloth;
F, by material scraper and prepressing device, make described bed of cloth thickness identical, consistent in density, adopts fidelity grid that the identical bed of cloth of thickness is transferred to press from described main belt.
Conventional distributing mode in steps A comprises:
A, by one or more in carved leather belt, engraved roll, be combined to form a plurality of micro mist stockpiles that are separated from each other, the color of the described micro mist stockpile of formation is one or more;
B, use micro mist material supplement the space between described micro mist stockpile, form the complete micro mist bed of material;
C, by material scraper, make the described micro mist bed of material spread to 7~9mm to unify thickness and density;
D, the described micro mist bed of material is pressed into thickness to 3~5mm in advance.
Step b is used one or more common monochromatic blanking roller, and then by blanking belt, micro mist material is filled to described main belt.
The described material scraper of step c is material scraping plate or one or more combinations of rotating steel wire.
Described moulding device quantity in step B is a plurality of, simultaneously or carry out in turn moulding work.
The direction of motion of the described moulding device in step B is consistent with the traffic direction of described main belt, and on the connecting plate between two main belts, the described main belt speed of front end is slightly faster than the described main belt of back segment, and the speed of described moulding device is omited the described main belt faster than front end.
Step C is used the sieve that shakes to spread uniformly the micro mist fabric that a layer thickness is 0.4~0.6mm.
In step D, adopt one or more refractory gunning equipment to spray described mill base, the covering of the fan mill base of 100~150 ° of described refractory gunning equipment ejection, described refractory gunning equipment moves around or swings in the direction of motion perpendicular to described main belt.
Described mill base is color glaze or look base slurry, and its proportion is 1.2~1.6g/cm 3, flow velocity is 10~30 seconds, fineness is 325 mesh screen residue≤0.5%.
Repeat once or step B~E repeatedly, the moulding device that the step of repetition is used is identical or different, and the described color paste layer thickness of sprinkling is identical or different.
The present invention is according to above method, by the roller of moulding device, instigate moulding and spray mill base, reach efficient, meticulous cloth effect, realize superfine line cloth and realize natural, lively, smooth, the changeful decorative pattern superficial makings effect of polished bricks production simulation lithotome, reach the surperficial texture of lithotome.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of distribution device of the present invention.
Fig. 2 is the schematic diagram of the distributing method of one embodiment of the present of invention.
Fig. 3 is the sectional view that adopts the polished bricks that distributing method of the present invention makes.
Wherein: main belt 1, the micro mist bed of material 21, micro mist stockpile 22, micro mist fabric 23, color paste layer 24, micro mist supplement the bed of material 25, superfine line 26, moulding device 3, stockpile distribution device 41, fabric cloth materials device 42, feed supplementing device 43, material scraper 5, refractory gunning equipment 6, prepressing device 7, fidelity grid 8.
The specific embodiment
Below in conjunction with accompanying drawing and by the specific embodiment, further illustrate technical scheme of the present invention.
As shown in Figure 1 to Figure 3, a kind of instigation formula moulding cloth shotcreting process of superfine line texture, comprises the steps:
A, by conventional distributing mode, on main belt 1, form the uniform micro mist bed of material 21 of one deck;
B, by the moulding part on moulding device 3, the micro mist bed of material 21 is carried out to roller and instigate moulding, make the micro mist bed of material 21 form certain instigation shape, its instigation place edge is slope, and moulding device 3 comprises the carrier of circulating rolling and is located at the moulding part of carrier;
C, by fabric cloth materials device 42, on main belt 1, spread uniformly one deck micro mist fabric 23;
D, by refractory gunning equipment 6 to micro mist fabric 23 spray one deck color paste layer 24 uniformly;
E, by feed supplementing device 43, on main belt 1, supplement micro mist and supplement the bed of material 25, form complete bed of cloth;
F, by material scraper 5 and prepressing device 7, make the micro mist bed of material 21 thickness identical, consistent in density, adopts fidelity grid 8 that the identical micro mist bed of material 21 of thickness is transferred to press from main belt 1.
Use the mill base that moisture content is 40~90%, when the droplet of ejection enters into air, because its specific area is greatly easily under the many factors actings in conjunction such as gravity, aerostatic buoyancy, air drag, airborne dust and air-flow, present drift, Brownian movement and the slow phenomenon such as sedimentation.And this tiny droplet also has very strong permeability, each the most tiny gap that can arrive easily micro mist stockpile 22 is inner.This also comprises the dash area that the projection line perpendicular with micro mist stockpile 22 horizontal lines cannot be reached certainly, when once the surface that droplet arrives micro mist stockpile 22 will form the ultra-thin wet feed integument of one deck densification in the above, effectively stop micro mist stockpile 22 surfaces no longer to occur displacement, deformation etc. in subsequent job operation process, prevented avalanche effect.Sinter ceramic tile into, after polishing ceramic tile surface, the color paste layer 24 on micro mist stockpile 22 inclined-planes presents superfine line 26.Superfine line 26 stabilitys that present are high, and details is abundant, true to nature, surmounts the effect that existing micro mist cloth becomes Wiring technology to reach comprehensively.This with adopt conventional micro mist material can only arrive under projection line and milder ramped surfaces just forms significant difference because ramp angles will cause slightly greatly phenomenons such as micro mist material tumbles, avalanche.This has also just clearly resolved and has adopted conventional micro mist material to make Wiring technology first need to prick out on stockpile surface the true cause of mild V-type ditch, no matter stockpile formation arbitrary shape is all passable to adopt on the contrary new mill base to spray into line technology, as long as it can stable existence, there is no the restriction of this respect completely.Thereby no matter the lines that new technology can reach are in fine degree, or on fidelity, be all unprecedented level.And, for can be better, more stable reach this effect, we can also add appropriate reinforcing agent, water-loss reducer etc. in mill base,, firmly ultra-thin wet feed integument finer and close in the hope of obtaining.
Traditional moulding device 3 is squash type moulding frame, and moulding face is single, and shared volume is large, and also needs to suspend belt transmission during moulding.Be that drum-type is instigateeed moulding from traditional different the present invention of squash type moulding frame, can work continuously, and shared volume be little, there is longer monomer and repeat moulding section.
The effect of spreading uniformly thin layer micro mist fabric 23 on main belt 1 is that the droplet while preventing follow-up color spray slurry is stained with on main belt 1, and the other effect that forms a kind of transition of superfine line 26 simultaneously forming at mill base, increases surface three-dimensional sense.
The prepressing device 7 of step F makes micro mist stockpile 22 edges more regular, and some tiny crackles of increase that simultaneously also can be suitable in micro mist stockpile 22 enrich the level of lines.
Conventional distributing mode in steps A comprises:
A, by one or more in the stockpile distribution devices 41 such as carved leather belt, engraved roll, be combined to form a plurality of micro mist stockpiles that are separated from each other, the color of the micro mist stockpile of formation is one or more;
B, by feed supplementing device 43, micro mist material is supplemented to the space between micro mist stockpile, form the complete micro mist bed of material 21;
C, by material scraper 5, make the micro mist bed of material 21 spread to 7~9mm to unify thickness and density;
D, the micro mist bed of material pre-21 is pressed into thickness to 3~5mm.
In the vacancy of micro mist material from carved leather belt or engraved roll, fall on main belt, form the micro mist stockpile that color is different and be separated from each other, the pattern of formation is controlled changeable, and color is abundant.With being different from space between the color filling micro mist stockpile of step a micro mist material, form the complete micro mist bed of material, after striking off and compressing, in follow-up step of overall modelling, make the micro mist bed of material be difficult for loose distortion.
Step b is used one or more common monochromatic blanking roller, and then by blanking belt, micro mist material is filled to main belt 1.
By blanking belt conversion blanking, the impulsive force of the micro mist material while reducing blanking roller, prevents from destroying the micro mist stockpile 22 having formed on main belt 1, and blanking belt can also make micro mist material fully mix, and makes micro mist material even density.
The material scraper 5 of step c is material scraping plate or one or more combinations of rotating steel wire.First through material scraping plate, slightly strike off, then use rotation steel wire carefully to strike off, by twice, strike off and make the micro mist bed of material smooth careful.
Moulding device 3 quantity in step B are a plurality of, simultaneously or carry out in turn moulding work.Micro mist stockpile 22 shapes that moulding is formed are changeable, can also form longer monomer and repeat moulding section, make the texture of the polished bricks after finished product not have the sensation of obvious repetition.
The direction of motion of the moulding device 3 in step B is consistent with the traffic direction of main belt 1, and on the connecting plate between two main belts 1, main belt 1 speed of front end is slightly faster than the main belt 1 of back segment, and the speed of moulding device 3 is omited the main belt 1 faster than front end.Move in the same way, the active force reducing between moulding part and the micro mist bed of material 21 is excessive, makes the loose distortion of the micro mist bed of material 21.Utilize the speed difference between three, the micro mist stockpile 22 after moulding is kept efficiently, can be not loose and handsome in appearance.
Step C is used the sieve that shakes to spread uniformly the micro mist fabric 23 that a layer thickness is 0.4~0.6mm.The effect of micro mist fabric 23 is that the droplet while preventing color spray slurry is stained with on main belt 1, and the other effect that forms a kind of transition of superfine line 26 simultaneously forming at mill base, so this thickness of micro mist fabric 23 just can achieve the goal.
In step D, adopt one or more refractory gunning equipments to carry out color spray slurry, the covering of the fan mill base that refractory gunning equipment 6 ejection is 100~150 °, refractory gunning equipment 6 moves around or swings in the direction of motion perpendicular to main belt 1.Such design can guarantee color paste layer 24 uniform and smooth after sprinkling.
Mill base is color glaze or look base slurry, and its proportion is 1.2~1.6g/cm 3, flow velocity is 10~30 seconds, fineness is 325 mesh screen residue≤0.5%.The parameter designing that mill base is such, can not destroy micro mist stockpile 22 while spraying mill base, and the color paste layer 24 of formation also can protect micro mist stockpile 22 be difficult for shaking loose or be out of shape when main belt 1 operation.
Repeat once or step B~E repeatedly, the moulding device 3 that the step of repetition is used is identical or different, and color paste layer 24 thickness of sprinkling are identical or different.Repeating step B~E can make micro mist stockpile 22 shapes changeable, and color is abundant, and the superfine line 26 that color paste layer 24 forms also can present the variation that thickness is different.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present invention, within these modes all will fall into protection scope of the present invention.

Claims (10)

1. an instigation formula moulding cloth shotcreting process for superfine line texture, is characterized in that: comprise the steps:
A, by conventional distributing mode, on main belt, form the uniform micro mist bed of material of one deck;
B, by the moulding part on moulding device, the described micro mist bed of material is carried out to roller and instigate moulding, make the described micro mist bed of material form certain instigation shape, its instigation place edge is slope, and described moulding device comprises the carrier of circulating rolling and is located at the moulding part of carrier;
C, on described main belt, spread uniformly one deck micro mist fabric;
D, to described micro mist fabric, spray uniformly one deck color paste layer;
E, on described main belt, supplement micro mist and supplement the bed of material, form complete bed of cloth;
F, by material scraper and prepressing device, make described bed of cloth thickness identical, consistent in density, adopts fidelity grid that the identical bed of cloth of thickness is transferred to press from described main belt.
2. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, is characterized in that: the conventional distributing mode in steps A comprises:
A, by one or more in carved leather belt, engraved roll, be combined to form a plurality of micro mist stockpiles that are separated from each other, the color of the described micro mist stockpile of formation is one or more;
B, use micro mist material supplement the space between described micro mist stockpile, form the complete micro mist bed of material;
C, by material scraper, make the described micro mist bed of material spread to 7~9mm to unify thickness and density;
D, the described micro mist bed of material is pressed into thickness to 3~5mm in advance.
3. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 2, is characterized in that: step b is used one or more common monochromatic blanking roller, and then by blanking belt, micro mist material is filled to described main belt.
4. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 2, is characterized in that: the described material scraper of step c is material scraping plate or one or more combinations of rotating steel wire.
5. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, is characterized in that: the described moulding device quantity in step B is a plurality of, simultaneously or carry out in turn moulding work.
6. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, it is characterized in that: the direction of motion of the described moulding device in step B is consistent with the traffic direction of described main belt, and on the connecting plate between two main belts, the described main belt speed of front end is slightly faster than the described main belt of back segment, and the speed of described moulding device is omited the described main belt faster than front end.
7. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, is characterized in that: step C is used the sieve that shakes to spread uniformly the micro mist fabric that a layer thickness is 0.4~0.6mm.
8. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, it is characterized in that: in step D, adopt one or more refractory gunning equipment to spray described mill base, the covering of the fan mill base of 100~150 ° of described refractory gunning equipment ejection, described refractory gunning equipment moves around or swings in the direction of motion perpendicular to described main belt.
9. according to the instigation formula moulding cloth shotcreting process of a kind of superfine line texture described in claim 1 or 8 any one, it is characterized in that: described mill base is color glaze or look base slurry, and its proportion is 1.2~1.6g/cm 3, flow velocity is 10~30 seconds, fineness is 325 mesh screen residue≤0.5%.
10. the instigation formula moulding cloth shotcreting process of a kind of superfine line texture according to claim 1, it is characterized in that: repeat once or step B~E repeatedly, the moulding device that the step repeating is used is identical or different, and the described color paste layer thickness of sprinkling is identical or different.
CN201410345243.9A 2014-07-18 2014-07-18 A kind of instigation formula moulding cloth shotcreting process of superfine line texture Active CN104118041B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04282204A (en) * 1991-03-12 1992-10-07 Murata Mfg Co Ltd Powder distributing device
CN1785636A (en) * 2005-11-03 2006-06-14 唐君 Material distribution method of marbling imitated ceramic brick and material distribution equipment
CN201198168Y (en) * 2008-04-11 2009-02-25 佛山市特地陶瓷有限公司 Ceramic tile pattern distributor
CN102303357A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method and device for production of ceramic tile
CN103817785A (en) * 2013-09-07 2014-05-28 梁迪源 Ceramic powder shaping distribution method and distribution device thereof
CN103921343A (en) * 2014-04-08 2014-07-16 广东格莱斯陶瓷有限公司 Scrapping-preventing and conformal tightness-preventing combined structure and method for manufacturing stone-like tiles

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04282204A (en) * 1991-03-12 1992-10-07 Murata Mfg Co Ltd Powder distributing device
CN1785636A (en) * 2005-11-03 2006-06-14 唐君 Material distribution method of marbling imitated ceramic brick and material distribution equipment
CN201198168Y (en) * 2008-04-11 2009-02-25 佛山市特地陶瓷有限公司 Ceramic tile pattern distributor
CN102303357A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method and device for production of ceramic tile
CN103817785A (en) * 2013-09-07 2014-05-28 梁迪源 Ceramic powder shaping distribution method and distribution device thereof
CN103921343A (en) * 2014-04-08 2014-07-16 广东格莱斯陶瓷有限公司 Scrapping-preventing and conformal tightness-preventing combined structure and method for manufacturing stone-like tiles

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Effective date of registration: 20170414

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Co-patentee after: Guangdong Dongpeng Holdings Co., Ltd.

Patentee after: Foshan Dongpeng Ceramic Co., Ltd.

Co-patentee after: Qingyuan Nafuna Ceramics Co.,Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

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