Summary of the invention
The present invention is in order to overcome the deficiencies in the prior art, it is provided that a kind of bend pipe shaping apparatus.
To achieve these goals, the present invention provides a kind of bend pipe shaping apparatus, including plummer, first fixes
Part, profiled member and the first actuator.First fixture is fixed on plummer, including the first workbench and setting
Being placed in above the first workbench and the second workbench moving up and down, workpiece is placed on the first workbench,
The fixing groove of fixing workpiece arm it is provided with on second workbench.The quantity of profiled member and workpiece arm
Quantity is equal, and profiled member and the second workbench are hinged, and profiled member are provided with along profiled member length direction
The thimble of upper slip, and the outside of thimble is provided with the fairlead that the direction of motion to thimble guides.And
When the first workbench and the second worktable clamping workpiece, thimble is the most nested with workpiece.First drives
Part is arranged with profiled member one_to_one corresponding, drives profiled member to rotate.
In one embodiment of the invention, bend pipe shaping apparatus also includes the first feeding part, and the first feeding part is by sliding
Rail is arranged on plummer, and the first feeding part includes two arm for taking material, and arm for taking material props up with two workpieces respectively
The tail end of pipe is nested.
In one embodiment of the invention, bend pipe shaping apparatus also includes the first pay-off, the first pay-off bag
Include the first vibrating disk and the first material-conveying belt.The inwall of the first vibrating disk is provided with a plurality of spiralling nut road,
And the tail end in nut road is provided with the discharge opening that shape is identical with workpiece.First material-conveying belt is fixed on plummer
On, and the first end of the first material-conveying belt is arranged at the lower section of discharge opening, the second end is provided with one along material-conveying belt
Take successively be placed on first to the ramp that direction is upward slope direction at the second end place, the first feeding part in one end
Workpiece on material-conveying belt.
In one embodiment of the invention, the shape of fixing groove and the mating shapes of workpiece arm.
In one embodiment of the invention, the first actuator includes a column gear and is meshed with column gear
Long tooth bar.
In one embodiment of the invention, bend pipe shaping apparatus also includes apparatus for leveling, and apparatus for leveling includes that second is solid
Locking member, leveling part and the second actuator.The workpiece after shape and molding it is provided with on second fixture
The groove of mating shapes, the arm of workpiece is fixed in corresponding groove branch.Leveling part divides with groove
Prop up and be oppositely arranged, and leveling part is made up of many leveling cuttves, the quantity of leveling cutter and the quantity of workpiece arm
Corresponding.Second actuator drives the leveling cutter on leveling part rotate and connect with the workpiece being arranged in groove
Touch.
In one embodiment of the invention, bend pipe shaping apparatus also includes transmitting crawler belt, and transmission crawler belt is provided with one
Individual or multiple second fixtures, and the afterbody of groove branch is exposed to the sidewall of the second fixture.
In one embodiment of the invention, bend pipe shaping apparatus also includes enlarging part and drives the of enlarging part motion
Three actuators.Enlarging part and leveling part are arranged at transmitting the side of crawler belt, and are provided with enlarging on enlarging part
Head, the quantity of flaring head is equal with the quantity of workpiece arm, and flaring head is oppositely arranged with groove branch.
In one embodiment of the invention, bend pipe shaping apparatus also includes that the second fixture, enlarging part and the 3rd drive
Moving part.The groove of the mating shapes of the workpiece after shape and molding, processing it is provided with on second fixture
The arm of part is fixed in corresponding groove branch.Be provided with flaring head on enlarging part, the quantity of flaring head with
The quantity of workpiece arm is equal, and flaring head is oppositely arranged with groove branch.3rd actuator is arranged at expansion
Mouth part, drives enlarging part to move along the second fixture side.
In one embodiment of the invention, the second fixture is provided above securing member.
In sum, the present invention compared with prior art has the advantage that
Had the first fixture of the first workbench and the second workbench by setting, workpiece is fixed on
On one workbench, the position to workpiece before bend pipe of the fixing groove on the second workbench is adjusted, fixing,
The arm making workpiece is oppositely arranged with profiled member.During forming elbow, the first fixture is to processing
The arm of part is fixed.Profiled member rotates along jointed shaft under the drive of the first actuator, on profiled member
Thimble drives the bending of workpiece arm, it is achieved fully-automatic bent-pipe.The present invention utilizes the toughness of metal pipe material, adopts
With adding the arm that thimble bend mode will be located on same plane, to be bent into the formation being positioned in Different Plane different
The bend pipe of angle.Processing technique is convenient, and production efficiency is high.
Additionally, the bend pipe shaping apparatus that the present invention provides also includes the apparatus for leveling with leveling part.Drive second
The leveling cutter on leveling part that drives of moving part rotates, and workpiece props up the mouth of pipe and carries out rotating leveling, not only add
A work mouth of pipe conveniently and after leveling is smooth, impulse-free robustness.And further, this bend pipe shaping apparatus also includes enlarging
Part, this enlarging part carries out expander to the mouth of pipe after molding and has met different demands.
For above and other objects of the present invention, feature and advantage can be become apparent, cited below particularly preferably
Embodiment, and coordinate accompanying drawing, it is described in detail below.
Detailed description of the invention
Fig. 1 show the structural representation of the bend pipe shaping apparatus that one embodiment of the invention provides.Fig. 2 show
Apparatus for leveling and the structural representation of expanding device in the bend pipe shaping apparatus that one embodiment of the invention provides.Fig. 3
It show the structural representation after the second fixture amplifies in the bend pipe shaping apparatus shown in Fig. 2.
The present embodiment provides a kind of bend pipe shaping apparatus, including plummer the 1, first fixture 2, profiled member 3 with
And first actuator 4.First fixture 2 is fixed on plummer 1, including the first workbench 21 be arranged at
Above first workbench 21 and the second workbench 22 moving up and down.Workpiece is placed on the first workbench
21, the second workbench 22 is provided with the fixing groove of fixing workpiece arm.The quantity of profiled member 3 and processing
The quantity of part arm is equal, and profiled member 3 is hinged with the second workbench 22, and profiled member 3 is provided with edge
The thimble 31 slided on profiled member 3 length direction.Add when the first workbench 21 and the second workbench 22 clamp
During workpiece, thimble 31 is the most nested with workpiece.And first actuator 4 arrange with profiled member one_to_one corresponding,
First actuator 4 is connected with profiled member 3, drives profiled member 3 to rotate.
In the present embodiment, the shape of workpiece is arranged to tee T, coincide two of definition axis
Pipe is the first arm and the second arm, and the axis arm vertical with the first arm axis is the 3rd arm.So
And, this is not limited in any way by the present invention.In other embodiments, workpiece can be four-way pipe or Five-way tube.
Before the forming, workpiece is placed on the first workbench 21, and the second workbench 22 moves down along polished rod.
The fixing groove that on second workbench 22, shape and workpiece arm match fixes each arm of workpiece, real
Now the position of workpiece is carried out trickle adjustment so that the axis of thimble 31 is mutually overlapping with the axis of workpiece arm
Close.
During molding, the side that profiled member 3 is relative with thimble 31 is provided with the cylinder (Fig. 1 driving thimble motion
In due to the problem at visual angle, not shown), cylinder drive thimble 31 to workpiece motion and with workpiece arm with
Axle is nested.And the outside of thimble 31 is provided with the fairlead 32 that the direction of motion to thimble 31 guides.
When workpiece arm moves on the first workbench 21, thimble 31 and workpiece pipe fitting female coaxial, and
Move to workpiece arm under the drive of cylinder.Fairlead 32 ensures that thimble 31 moves to workpiece arm
In the right direction during endoporus.In the present embodiment, thimble 31 is solid construction, and its diameter is less than workpiece
The internal diameter of arm.
Now, the first actuator 4 drives profiled member 3 to rotate, and in rotation process, the motion of thimble 31 will drive
Arm bends, it is achieved bend pipe.In the present embodiment, the first actuator 4 include a column gear and
The long tooth bar being meshed with column gear.Cylinder drives long tooth bar to move along long tooth bar length direction, long tooth
Bar drives columnar tooth wheel.And column gear driven profiled member 3 rotates, thus realize bend pipe.Wherein, molding
The anglec of rotation of part 3 can be realized by the movement length controlling long tooth bar.In the present embodiment, profiled member 3
The anglec of rotation be 90 degree, now the axis of thimble 31 is vertical with the first workbench 21.But, the present invention
This is not limited in any way.In other embodiments, the anglec of rotation of profiled member 3 is 45 degree or other is any
Angle.
In this forming process, three arms of workpiece are fixed by the first fixture 2 respectively, each
Arm rotates with this fixing point for fulcrum so that workpiece the 3rd arm after molding and the first arm and
The angle formed between the second arm is equal.First fixture 2 both can be processed before molding the most in the present embodiment
The position of part is finely adjusted whole, the most also in forming process, profiled member 3 can be played spacing effect.
The bend pipe shaping apparatus provided due to the present embodiment, its forming principle is the toughness utilizing metal pipe material.Cause
This, also should take into full account stretch-proof intensity and the stress of workpiece in the course of processing.When three profiled members 3
Together during rotational forming, the curved place of drawing concave surface pressure concentrates on the connectivity part of tee T, easily causes and occurs at this
Deformation.Therefore, for avoiding the product of this problem, it is arranged at the first arm and corresponding two one-tenth of the second arm
Type part 3 the most first rotates molding.The active force produced in first arm and the second arm forming process passes
After the decomposes to the 3rd arm, rotate with the profiled member 3 of the 3rd corresponding setting of arm, it is achieved
The bending of the 3rd arm.This setting makes the workpiece pipe shaft after molding smooth, without deformation.The present invention provides
Bend pipe shaping apparatus utilize the toughness of metal pipe material to realize the flexural deformation of tubing, manufacturing process is easy, raw
Product efficiency is high, and the shape of deformation back elbow is the most identical, and molding is reproducible.
In the present embodiment, bend pipe shaping apparatus also includes that the first feeding part 5, the first feeding part 5 are set by slide rail
Put on plummer 1.First feeding part 5 includes two arm for taking material 51, arm for taking material 51 respectively with two processing
The tail end of part arm is nested fixing.
In one embodiment of the invention, bend pipe shaping apparatus also includes the first pay-off 6, the first pay-off 6
Including the first vibrating disk 61 and the first material-conveying belt 62.First vibrating disk 61 inwall is provided with a plurality of spiral
Nut road 611, and the tail end in nut road 611 is provided with the shape discharge opening identical with workpiece 612.In
In the present embodiment, the shape being shaped as tee T of discharge opening 612.First material-conveying belt 62 is fixed on plummer
On 1, the first end of the first material-conveying belt 62 is arranged at the lower section of discharge opening 612, and the second end is provided with one along
One end is to the ramp that direction is upward slope direction 621 at the second end place.First feeding part 5 is taken successively and is placed on
Workpiece on first material-conveying belt 62.
First vibrating disk 61 drives workpiece to rise along nut road 611 in vibration processes, and through discharge opening 612
It is transported on the first material-conveying belt 62.It is recessed bottom the first input tape 62 that the middle part of the first material-conveying belt 62 has one
The holding tank for accommodating the 3rd arm that is that fall into and that extend along the first material-conveying belt 62 length direction.Workpiece
It is sequentially arranged on the first material-conveying belt 62.
In holding tank, the axis of the first arm and the second arm coincides, and is parallel to place bottom holding tank
Plane, and the 3rd arm is perpendicular to the plane at place bottom holding tank by its axis of action of gravity.This position
Workpiece under state, if be directly placed on the first workbench 21, easily occurs edge-on, needs to carry out
Artificial rectification, is unfavorable for producing.
In the present embodiment, by arranging one along the first end to the second end place at the tail end of the first material-conveying belt 62
The ramp that direction is upward slope direction 621.Preferably, the gradient arranging ramp 621 is 30 degree~60 degree.
But, this is not limited in any way by the present invention.
Arm for taking material 51 carries out nested fixing respectively with the first arm of workpiece and the second arm.When workpiece is transported
When moving on this ramp 621, the 3rd arm is by the stop in ramp 621, and its axis is gradually swiveled into and first
The position that workbench 21 surface is parallel.Now, the first arm, the second arm and the 3rd arm three
The plane that the axis of pipe is formed is parallel with the surface of the first workbench 21.When workpiece moves the first workbench
Time above in the of 21, arm for taking material 51 and the first arm and the second arm sharp separation, workpiece is laid flat in the first work
Station 21.This setting is effectively prevented the workpiece edge-on problem when placing, it is achieved full-automatic behaviour
Make.
In the present embodiment, bend pipe shaping apparatus also includes that apparatus for leveling 7, apparatus for leveling 7 include the second fixture
71, leveling part 72 and the second actuator 73.Adding after shape and molding it is provided with on second fixture 71
The groove 711 of the mating shapes of workpiece.The arm of workpiece is fixed in corresponding groove branch.Leveling part
72 are oppositely arranged with groove branch, and leveling part 72 is made up of many leveling cuttves, the quantity of leveling cutter and processing
The quantity of part arm is equal.Second actuator 73 drive leveling part 72 on leveling cutter rotate, and with setting
Workpiece contact in groove 711.
In the present embodiment, workpiece is tee T, after profiled member 3 molding, and the first arm and second
Manage in the same plane, the 3rd arm from the middle part of the first arm and the second arm to the first arm and
Two arms all become the direction of 90 degree to extend.Therefore, in the present embodiment, groove 711 is for including three and the
One arm, the second arm and the 3rd arm groove branch one to one.Leveling part 72 in rotary course,
The mouth of pipe of workpiece is flattened by the leveling cutter rotated, and removes the burr of mouth of pipe surrounding so that the mouth of pipe smooths.
In order to mate the fixture component of different-diameter, the mouth of pipe needs to expand.In the present embodiment, bend pipe
Forming machine also includes enlarging part 8.For convenience of enlarging part 8 and leveling part 7, the processing after molding is entered one
Step processing.Second fixture 71 is arranged on transmission crawler belt 9.And enlarging part 8 and leveling part 72 are set
It is arranged at transmitting the side of crawler belt 9.Second fixture 71 drives workpiece to walk along transmission crawler belt 9, whole
Workpiece can be processed by horizontal member 72 and enlarging part 8 successively.
Wherein, enlarging part 8 is provided with dismountable flaring head (due to the problem at visual angle, the most not
Can find out, but the description in the present embodiment the most clearly defines the structure of flaring head).Flaring head divides with groove
Prop up and be oppositely arranged.Flaring head includes cylindrical body and taper guide way, and wherein the external diameter of cylindrical body is more than pipe
The internal diameter of mouth.And the quantity of flaring head is equal with the quantity of workpiece arm.It is arranged on enlarging part 8 afterbody
3rd actuator 82 drives enlarging part 8 to a lateral movement at transmission crawler belt place so that the taper of enlarging part 8
Spigot surface embeds in the mouth of pipe arranged corresponding thereto, it is achieved enlarging.
In the present embodiment, between first actuator the 4, second actuator 72 and the 3rd driving, 82 are hydraulic pressure
Cylinder.But, this is not limited in any way by the present invention.Additionally, be the tensile strength taking into account metal pipe material,
Multiple enlarging part 8 is set, and the diameter of the flaring head along the direction of motion enlarging part 8 of transmission crawler belt 9 is gradually
Increase.And for the mouth of pipe of different inner diameters, user can realize enlarging by changing the flaring head of different-diameter.
In the present embodiment, for realizing preferably workpiece being flattened and enlarging, prevent workpiece from existing
Leveling and enlarging operation rotate, is provided above securing member 74 at the second fixture 71.
In the present embodiment, for realizing full-automatic technique, the second feeding dress is set in the front of apparatus for leveling 7
Put 10.Second pay-off 10 includes the second vibrating disk the 101, second material-conveying belt 102 and the second feeding part
103.Workpiece after molding is transported to the second vibrating disk 101 by feed pipe by profiled member 3.Second vibration
Vibrator bottom dish 101 drives workpiece vibrate and be transported on the second material-conveying belt 102.Second feeding part
103 workpieces that will be located on the second material-conveying belt 102 are placed in the groove 711 on the second fixture 71.
Realize full-automatic conveying and the course of processing.
In the present embodiment, for above-mentioned first actuator the 4, second actuator the 73, the 3rd actuator 82, gas
The power supply that cylinder, first vibrating disk the 61, second vibrating disk 101 and other charging member are powered is (due to visual angle
Problem Fig. 1 in power supply fail to find out) be arranged on the rear of plummer 1.
In sum, by setting, there is the first workbench 21 and the first fixture 2 of the second workbench 22,
Workpiece is fixed on the first workbench 21, the fixing groove on the second workbench 22 before bend pipe to processing
The position of part is adjusted, fixes so that the arm of workpiece is oppositely arranged with profiled member 3.Become at bend pipe
During type, the arm of workpiece is fixed by the first fixture 2, and profiled member 3 is at the first actuator 4
Drive under rotate along jointed shaft, the thimble 31 on profiled member 3 drives workpiece arm bend, it is achieved complete oneself
Dynamic bend pipe.The present invention utilizes the toughness of metal pipe material, employing to add thimble 31 bend mode and will be located in same plane
On arm be bent into the bend pipe of the formation different angles being positioned in Different Plane.Processing technique is convenient, produces
Efficiency is high.
Additionally, the bend pipe shaping apparatus that the present invention provides also includes the apparatus for leveling 7 with leveling part 72.Leveling
Workpiece is propped up the mouth of pipe under the drive of the second actuator 73 and flattens by part 72, the most easy to process and
A mouth of pipe after leveling is smooth, impulse-free robustness.And further, this bend pipe shaping apparatus also includes enlarging part 8, this expansion
Mouth part 8 carries out expander to the mouth of pipe after molding and has met different demands.
Although the present invention is disclosed above by preferred embodiment, but it is not limited to the present invention, any ripe
Know this those skilled in the art, without departing from the spirit and scope of the present invention, a little change and retouching can be made, therefore
Protection scope of the present invention is when being as the criterion depending on claims scope required for protection.