CN104111619A - Electrical control system of shot blasting device - Google Patents
Electrical control system of shot blasting device Download PDFInfo
- Publication number
- CN104111619A CN104111619A CN201410346891.6A CN201410346891A CN104111619A CN 104111619 A CN104111619 A CN 104111619A CN 201410346891 A CN201410346891 A CN 201410346891A CN 104111619 A CN104111619 A CN 104111619A
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- China
- Prior art keywords
- motor
- shot
- blast
- plc
- grating scale
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- Granted
Links
- 238000005422 blasting Methods 0.000 title abstract description 11
- 230000001276 controlling effect Effects 0.000 claims abstract description 5
- 239000004576 sand Substances 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 10
- 239000000969 carrier Substances 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 238000005265 energy consumption Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The invention discloses an electrical control system of a shot blasting device and relates to the technical field of electrical control of shot blasting devices. The system comprises a grating scale for measuring the length of a workpiece, a PLC (Programmable Logic Controller) connected with the grating scale, and a plurality of relays which are connected with the PLC and used for controlling the opening and closing of a motor of the shot blasting device; the PLC is connected with a shot outlet valve of the shot blasting device for controlling the opening and closing of the shot outlet valve; the motor comprises a blasting wheel motor, a receiving draught fan, a lift motor, an auger delivery motor and a separator motor; the receiving draught fan, the lift motor, the auger delivery motor, the separator motor, the blasting wheel motor and the shot outlet valve are started sequentially and closed in reverse sequence after the device passes a shot blasting area. The electrical control system of the shot blasting device has the advantages of reducing user energy loss and steel shot consumption as well as being energy saving, environmentally friendly and good in universality.
Description
Technical field
The present invention relates to shot-blast apparatus Electrical Control Technology field, specifically a kind of shot-blast apparatus electric control system.
Background technology
The control system of shot-blast apparatus is mainly made up of ramming head motor, recovery blower fan, lifting motor, helical feed motor, separation vessel motor, leakage sand valve, carrier chain, total electric control system.Because the ball blast control system of prior art cannot detect Workpiece length, the ball blast actual job time is according to the maximum sized activity duration of equipment design, the ball blast actual job time is much larger than effective operation time, and in the ball blast stand-by period, all motors are opening, equipment is for a long time in light condition, energy consumption waste is large, and service life of equipment is short, and the consumption of ball material is large.
Summary of the invention
In order to overcome the shortcoming of above-mentioned prior art, the invention provides a kind of shot-blast apparatus electric control system, make the effective operation time of shot-blast apparatus motor reach the more than 85% of actual job time, eliminate the motor idle running in the stand-by period, thereby promote the Shot Blasting System life-span, reduce the consumption of energy consumption and ball material.
The present invention realizes with following technical scheme: a kind of shot-blast apparatus electric control system, comprise a grating scale for detection of Workpiece length, the PLC being connected with grating scale, multiple relays that open and close for controlling shot-blast apparatus motor that are connected with PLC, described PLC connects its keying of leakage sand valve control of shot-blast apparatus; Described motor comprises ramming head motor, reclaims blower fan, lifting motor, helical feed motor and separation vessel motor, the boot sequence that PLC sends motor and leakage sand valve is: reclaim blower fan → lifting motor → helical feed motor → separation vessel motor → ramming head motor → leakage sand valve, the shutdown signal of equipment behind ball blast district is contrary with above-mentioned boot sequence.
The invention has the beneficial effects as follows: the length that automatically detects workpiece by increasing grating scale; Realize the interlock of ramming head motor, recovery blower fan, lifting blower fan, helical feed motor, separation vessel motor, leakage sand valve, carrier chain, grating scale; The actual job time that shortens shot-blast apparatus motor, makes it approach effective operation time, eliminates the motor dry run in the stand-by period, thereby promotes the Shot Blasting System life-span, reduces the loss of energy consumption and ball material.
Brief description of the drawings
Below in conjunction with accompanying drawing, technical solution of the present invention is described further;
Fig. 1 is principle of the invention block diagram;
Fig. 2 is workflow diagram of the present invention.
Embodiment
As shown in Figure 1, a kind of shot-blast apparatus electric control system has a grating scale for detection of Workpiece length, the PLC being connected with grating scale, multiple relays that open and close for controlling shot-blast apparatus motor that are connected with PLC, described PLC connects its keying of leakage sand valve control of shot-blast apparatus; Described motor comprises ramming head motor, reclaims blower fan, lifting motor, helical feed motor and separation vessel motor, the boot sequence that PLC sends motor and leakage sand valve is: reclaim blower fan → lifting motor → helical feed motor → separation vessel motor → ramming head motor → leakage sand valve, the shutdown signal of equipment behind ball blast district is contrary with above-mentioned boot sequence.
Described grating scale is arranged on the front station of shot-blast apparatus, and described grating scale and carrier chain interlock, automatically detect the length of workpiece, and send ball blast activity duration signal to PLC.Described carrier chain is gathering chain or self-propelled hoist or suspended chain or skid, possesses frequency conversion function.
As shown in Figure 2, speed of travel V1 under carrier chain ball blast waiting status, grating scale sensitive time (workpiece is by the time of grating scale) T1, the length L 1=V1*T1 of detected workpiece, and automatically by its data feedback to PLC, PLC analyzes the difference of Workpiece length L1 and standard design Workpiece length L0, in conjunction with the speed of travel V2 under carrier chain ball blast state, calculate practical work piece and reclaim fan delay time T2=(L0-L1)/2V2, and after reclaiming the rear time delay T2 of fan starting time T 0 second, design workpiece opens recovery blower fan, and trigger other motors and leak sand valve and start by above-mentioned boot sequence, after leaking sand valve opening, start timing, after practical work piece ball blast time T 4=(L1+L2)/V2 (L2 is ball blast compartment body length), leak sand valve closing, and trigger other motors according to motor shutdown signal orderly close-down motor.Because dust after ball blast is larger, after lifting motor is closed, close recovery blower fan after waiting for a setting-up time, all the other motors cut out one by one according to another setting-up time, have optimized the shut-in time of each equipment motor.Practical work piece reclaims fan starting time T 3=T0+T2.
In the present embodiment, after lifting motor is closed, wait for that 1min closes recovery blower fan, all the other motors cut out one by one according to the interval of 2s.
The course of work: enter after shot-blast apparatus until the workpiece of ball blast, the operation of shot blast room door motor, close shot blast room door, according to the workpiece data of the speed of travel of carrier chain and grating scale feedback, when workpiece runs to specific position, induction system sends " enabling signal " automatically to reclaiming blower fan, reclaim blower fan and receive startup automatically after " enabling signal ", successively enabling signal is sent to follow-up station motor, sending order is: reclaim blower fan → lifting motor → helical feed motor → separation vessel motor → ramming head motor → leakage sand valve.Workpiece is by behind ball blast region, and according to each motor of contrary orderly close-down, concrete order is for leaking sand valve → ramming head motor → separation vessel motor → helical feed motor → lifting motor → recovery blower fan.
The present invention accomplishes shot-blast apparatus associated motor in workpiece effective operation time, leaks the running of sand valve intelligence, and in parts waiting time, intelligence is shut down, and the actual ball blast time of workpiece is corresponding with the size of workpiece.
Claims (4)
1. a shot-blast apparatus electric control system, it is characterized in that: comprise a grating scale for detection of Workpiece length, the PLC being connected with grating scale, multiple relays that open and close for controlling shot-blast apparatus motor that are connected with PLC, described PLC connects its keying of leakage sand valve control of shot-blast apparatus; Described motor comprises ramming head motor, reclaims blower fan, lifting motor, helical feed motor and separation vessel motor, the boot sequence that PLC sends motor and leakage sand valve is: reclaim blower fan → lifting motor → helical feed motor → separation vessel motor → ramming head motor → leakage sand valve, the shutdown signal of equipment behind ball blast district is contrary with above-mentioned boot sequence.
2. described a kind of shot-blast apparatus electric control system according to claim 1, it is characterized in that: described grating scale is arranged on the front station of shot-blast apparatus, described grating scale and carrier chain interlock, automatically detect the length of workpiece, and send ball blast activity duration signal to PLC.
3. described a kind of shot-blast apparatus electric control system according to claim 1, is characterized in that: after lifting motor is closed, close recovery blower fan after waiting for a setting-up time, all the other motors cut out one by one according to another setting-up time.
4. according to a kind of shot-blast apparatus electric control system described in claim 1-3 any one, it is characterized in that: described PLC adopts the PLC of shot-blast apparatus itself.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410346891.6A CN104111619B (en) | 2014-07-21 | 2014-07-21 | A kind of shot-blast apparatus electric control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410346891.6A CN104111619B (en) | 2014-07-21 | 2014-07-21 | A kind of shot-blast apparatus electric control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104111619A true CN104111619A (en) | 2014-10-22 |
| CN104111619B CN104111619B (en) | 2016-06-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410346891.6A Active CN104111619B (en) | 2014-07-21 | 2014-07-21 | A kind of shot-blast apparatus electric control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104111619B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104765606A (en) * | 2015-03-25 | 2015-07-08 | 广东欧珀移动通信有限公司 | Time off method of terminal and control terminal |
| CN105598769A (en) * | 2015-12-20 | 2016-05-25 | 安徽伟宏钢结构集团股份有限公司 | Intelligent shot blasting derusting machine |
| CN109773667A (en) * | 2019-01-16 | 2019-05-21 | 南京精益铸造有限公司 | A kind of shot-blasting machine control circuit |
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| CN202763686U (en) * | 2012-06-05 | 2013-03-06 | 靖江市神和风力发电配套设备有限公司 | Shot blasting machine for automatically cleaning outer wall of wind power generation tower |
| US20130213104A1 (en) * | 2010-11-09 | 2013-08-22 | Masatoshi Yamamoto | Shot-treatment apparatus |
| CN203266437U (en) * | 2013-05-03 | 2013-11-06 | 潍坊宏盛铸造机械有限公司 | Automatic shot blasting machine of inner cavity of cylinder body |
| CN204009498U (en) * | 2014-07-21 | 2014-12-10 | 徐州博宸新材料科技有限公司 | Shot-blast apparatus electric control system |
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2014
- 2014-07-21 CN CN201410346891.6A patent/CN104111619B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050035532A (en) * | 2005-03-11 | 2005-04-18 | 김태자 | Resin coating method of grater for chemical tank |
| JP2011518280A (en) * | 2008-04-16 | 2011-06-23 | ヒンダークス，ミトジャ，ビクター | New reciprocating machines and other equipment |
| CN201792276U (en) * | 2010-08-19 | 2011-04-13 | 宝山钢铁股份有限公司 | Shot leakage prevention device of shot blasting machine |
| US20130213104A1 (en) * | 2010-11-09 | 2013-08-22 | Masatoshi Yamamoto | Shot-treatment apparatus |
| CN202763686U (en) * | 2012-06-05 | 2013-03-06 | 靖江市神和风力发电配套设备有限公司 | Shot blasting machine for automatically cleaning outer wall of wind power generation tower |
| CN203266437U (en) * | 2013-05-03 | 2013-11-06 | 潍坊宏盛铸造机械有限公司 | Automatic shot blasting machine of inner cavity of cylinder body |
| CN204009498U (en) * | 2014-07-21 | 2014-12-10 | 徐州博宸新材料科技有限公司 | Shot-blast apparatus electric control system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104765606A (en) * | 2015-03-25 | 2015-07-08 | 广东欧珀移动通信有限公司 | Time off method of terminal and control terminal |
| CN104765606B (en) * | 2015-03-25 | 2017-11-24 | 广东欧珀移动通信有限公司 | The timing method for closing and control terminal of a kind of terminal |
| CN105598769A (en) * | 2015-12-20 | 2016-05-25 | 安徽伟宏钢结构集团股份有限公司 | Intelligent shot blasting derusting machine |
| CN109773667A (en) * | 2019-01-16 | 2019-05-21 | 南京精益铸造有限公司 | A kind of shot-blasting machine control circuit |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104111619B (en) | 2016-06-15 |
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Effective date of registration: 20180411 Address after: 221000 Jiangsu province Xuzhou City Jinshan Bridge Economic Development Zone 104 National Road to the west, Beijing Hangzhou the Grande Canale to the north, Caterpillar supplier Industrial Park D2 area Patentee after: Xuzhou parsd Machinery Technology Co. Ltd. Address before: Donovan Technology Building No. 19-1 Yang Road 221004 in Jiangsu Province, Xuzhou City Economic and Technological Development Zone, room 605 Patentee before: XUZHOU BOCHEN NEW MATERIAL TECHNOLOGY CO., LTD. |