CN104088066A - Three-dimensional warm-keeping knitted fabric and preparation method thereof - Google Patents
Three-dimensional warm-keeping knitted fabric and preparation method thereof Download PDFInfo
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- CN104088066A CN104088066A CN201410268015.6A CN201410268015A CN104088066A CN 104088066 A CN104088066 A CN 104088066A CN 201410268015 A CN201410268015 A CN 201410268015A CN 104088066 A CN104088066 A CN 104088066A
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- 238000004519 manufacturing process Methods 0.000 title description 4
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- 239000012209 synthetic fiber Substances 0.000 claims abstract description 14
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 14
- 239000000835 fiber Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 20
- 238000004043 dyeing Methods 0.000 claims description 10
- 210000003491 Skin Anatomy 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 8
- 238000002203 pretreatment Methods 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 3
- 238000009954 braiding Methods 0.000 claims description 2
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- 239000002344 surface layer Substances 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- 238000010792 warming Methods 0.000 description 6
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Abstract
The invention relates to a three-dimensional warm-keeping knitted fabric and a preparation method thereof. The inner layer and the surface layer of the fabric are formed by weaving one or two of synthetic fiber filaments and staple fiber yarns and are in sleeved-connection through the synthetic fiber filaments to form a middle layer. The preparation method comprises the steps that the fabric is formed by a double-face circular knitting machine; the middle layer of the fabric is connected with the inner layer structure and the outer layer structure of the fabric by a needle disk and needle barrel crossing doubling stitch or needle disk and needle barrel complete doubling stitch processing technology; the outer layer of the fabric is processed by a needle barrel complete circling technology, and the inner layer of the fabric is processed by a needle disk complete circling technology. The inner layer of the three-dimensional warm-keeping knitted fabric is lower in extensibility and is higher in heat resistance the good three-dimensional structure of the fabric is kept, so that the fabric is good in warm-keeping effect and high in balling resistance; the preparation technology is simple and low in cost and has a good application prospect.
Description
Technical field
The invention belongs to knit fabric field, particularly a kind of 3 D stereo thermal protection knitted fabric and preparation method thereof.
Background technology
Along with growth in the living standard, people are also more and more higher to the requirement of wearing the clothes, insulation garment turns to underwear by coat, by traditional " warm, thick, heavy, swollen ", turns to " warm, thin, light, strong ", by single warming-type, turns to comfort type, functional form and health type.Past thermal underwear face fabric is generally on plastic sheeting, to implant clothes to form needle punched non-woven fabrics with staple fibre, the bonding clothing fabric on its two sides then, then pass through cutting, sewing, can be made into cold-proof underwear or other insulation garment.But through actual, use, find that the cold-proof underwear series products that this kind of fabric made does not have elasticity, the anti-tear ability of drawing, not next to the skin, airtight while wearing, affected to a great extent snugness of fit and warming effect.
Thermal protection knitted fabric mostly is fluffy institutional framework, to obtain a large amount of still airs, improves the warmth retention property of fabric.But due to the fabric of traditional structure on the one hand thickness low LCL or fabric grammes per square metre too heavy, all cannot take into account the balance between warming and comfortable and easy to wear.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of 3 D stereo thermal protection knitted fabric and preparation method thereof, it is lower that this fabric internal layer extensibility keeps, and there is stronger heat resistance, keep the good 3-D solid structure of fabric, thereby make fabric there is good warming effect and good anti-pilling.
A kind of 3 D stereo thermal protection knitted fabric of the present invention, one or both braidings in synthetic fiber filament, staple fibre yarn of the internal layer of described fabric and top layer form, and internal layer and top layer are carried out snare by synthetic fiber filament and are connected to form intermediate layer.
The line density of described synthetic fiber filament is 50D～300D, and the line density of staple fibre yarn is 9.8tex～39tex.
The synthetic fiber filament braiding that described internal layer is 1D～100D by single fiber degree forms, and boiling water shrinkage is low as much as possible.
Described synthetic fiber filament is elastomer.
Described synthetic fiber filament is polyester filaments or chinlon filament.
Its longitudinal and horizontal close eye of the ectonexine structure of fabric is close as much as possible, and the fiber synthetic thread coil in its intermediate layer is long as much as possible, to guarantee the fluffy comfortable feel of fabric.
The preparation method of a kind of 3 D stereo thermal protection knitted fabric of the present invention, comprising:
Fabric adopts double knit large circle machine to process, and fabric intermediate layer is the tuck that intersects with syringe by dials, to connect fabric ectonexine structure; Fabric skin forms by the full lopping processes of syringe, and internal layer forms by the full lopping processes of dials;
Or fabric adopts double knit large circle machine to process, and processing technology is enclosed by the complete or collected works of dials and syringe in fabric intermediate layer, to connect fabric external and internal compositions; Fabric skin forms by the full lopping processes of syringe, and internal layer forms by the full lopping processes of dials.
Through woven fabric by after arrange and to obtain wearing fabric; Described rear arrangement is specially sizing, pre-treatment, dyeing, soft treatment, oven dry, open-width sizing.
beneficial effect
It is lower that internal layer extensibility of the present invention keeps, and have stronger heat resistance, keeps the good 3-D solid structure of fabric, thereby make fabric have good warming effect and good anti-pilling; Preparation technology is simple, and cost is low, has a good application prospect.
Accompanying drawing explanation
Fig. 1 is the weave diagram of fabric of the present invention; Wherein " ∨, ∧ " represents respectively dials and syringe lopping, and "-" represents unlooped, and " ︺, ︹ " represents respectively dials and syringe tuck, and 1 represents the knitting needle arrangement of syringe, dials.
Fig. 2 is the schematic diagram of fabric of the present invention.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment 1
1) raw material is chosen: fabric skin is chosen 14.5tex pure cotton combed yarn; Internal layer is selected chinlon filament, and its single fiber degree is 50D.
2) knitting: fabric adopts double knit large circle machine to process, and its fabric intermediate layer is the tuck that intersects with syringe by dials, to connect fabric ectonexine structure; Its fabric skin forms by the full lopping processes of syringe, and internal layer forms by the full lopping processes of dials.
3) sizing: 150 ℃ of temperature, overfeeding 25%, speed of a motor vehicle 25m/min.
4) by through the fabric of upper step with bath raio 1:10 pre-treatment, its additive is: defoamer 0.06～1.5g/L, dispersant 1～4g/L, bleeding agent 1-4g/L, hydrogen peroxide stabilizer 0.3～3g/L.
5) dyeing: adopt two-bath process to dye at THEN airflow dyeing machine, use REACTIVE DYES while dying cotton, dyeing temperature is 60 ℃; While dying polyamide fibre, use ACID DYES, dyeing temperature is 98 ℃.
6) open-width sizing: 150 ℃ of temperature.
The fabric obtaining has three layers, and this structure can effectively store still air, and easily produces the microenvironment of good heat accumulation thermal with human body, finally obtains good warming effect, ANTIPILLING 3-4 level.
Embodiment 2
1) raw material is chosen: fabric skin is chosen 18tex pure cotton combed yarn; Internal layer is selected polyester filaments, and its single fiber degree is 70D.
2) knitting: fabric adopts double knit large circle machine to process, and processing is enclosed by the complete or collected works of dials and syringe in its fabric intermediate layer, to connect fabric ectonexine structure; Its fabric skin forms by the full lopping processes of syringe, and internal layer forms by the full lopping processes of dials.
3) sizing: 150 ℃ of temperature, overfeeding 25%, speed of a motor vehicle 25m/min.
4) by through the fabric of upper step with bath raio 1:10 pre-treatment, its additive is: defoamer 0.06～1.5g/L, dispersant 1～4g/L, bleeding agent 1-4g/L, hydrogen peroxide stabilizer 0.3～3g/L.
5) dyeing: adopt two-bath process to dye at THEN airflow dyeing machine, use REACTIVE DYES while dying cotton, dyeing temperature is 60 ℃; While dying polyamide fibre, use ACID DYES, dyeing temperature is 98 ℃.
6) open-width sizing: 150 ℃ of temperature.
The fabric obtaining has three layers, and this structure can effectively store still air, and easily produces the microenvironment of good heat accumulation thermal with human body, finally obtains good warming effect, ANTIPILLING 3-4 level.
Claims (7)
1. a 3 D stereo thermal protection knitted fabric, is characterized in that: one or both braidings in synthetic fiber filament, staple fibre yarn of the internal layer of described fabric and top layer form, and internal layer and top layer are carried out snare by synthetic fiber filament and be connected to form intermediate layer.
2. a kind of 3 D stereo thermal protection knitted fabric according to claim 1, is characterized in that: the line density of described synthetic fiber filament is 50D～300D, and the line density of staple fibre yarn is 9.8tex～39tex.
3. a kind of 3 D stereo thermal protection knitted fabric according to claim 1, is characterized in that: the synthetic fiber filament braiding that described internal layer is 1D～100D by single fiber degree forms.
4. according to arbitrary described a kind of 3 D stereo thermal protection knitted fabric in claim 1～3, it is characterized in that: described synthetic fiber filament is elastomer.
5. according to arbitrary described a kind of 3 D stereo thermal protection knitted fabric in claim 1～3, it is characterized in that: described synthetic fiber filament is polyester filaments or chinlon filament.
6. a preparation method for 3 D stereo thermal protection knitted fabric, comprising:
Fabric adopts double knit large circle machine to process, and fabric intermediate layer is the tuck that intersects with syringe by dials, to connect fabric ectonexine structure; Fabric skin forms by the full lopping processes of syringe, and internal layer forms by the full lopping processes of dials;
Or fabric adopts double knit large circle machine to process, and processing technology is enclosed by the complete or collected works of dials and syringe in fabric intermediate layer, to connect fabric external and internal compositions; Fabric skin forms by the full lopping processes of syringe, and internal layer forms by the full lopping processes of dials.
7. the preparation method of a kind of 3 D stereo thermal protection knitted fabric according to claim 6, is characterized in that: through woven fabric by after arrange and obtain wearing fabric; Described rear arrangement is specially sizing, pre-treatment, dyeing, soft treatment, oven dry, open-width sizing.
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Application publication date: 20141008 |