CN104085134B - A kind of foldable formed cellular board sandwich and its forming method - Google Patents
A kind of foldable formed cellular board sandwich and its forming method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及到一种夹层板的夹芯结构及其制作方法,具体涉及一种折叠成型的蜂窝板夹芯结构及其成型方法,该蜂窝板夹芯结构及其成型方法可以有效减少蜂窝板抗压性能损失,且在蜂窝夹芯与上下面板复合时,可以增加夹芯与面板接触面积,提高夹芯与面板的结合力。属夹层板制造技术领域。The invention relates to a sandwich structure of a sandwich panel and a manufacturing method thereof, in particular to a folded and formed honeycomb panel sandwich structure and a forming method thereof, which can effectively reduce the resistance of the honeycomb panel to Compressive performance loss, and when the honeycomb sandwich core is combined with the upper and lower panels, the contact area between the sandwich core and the panel can be increased, and the bonding force between the sandwich core and the panel can be improved. It belongs to the technical field of sandwich panel manufacturing.
背景技术:Background technique:
蜂窝制品属于新一代的环保型包装制品,它以其质轻、价廉、强度高、可回收等性能受到市场的一致欢迎,特别是在一些发达国家和地区,已被广泛用于各个包装行业。Honeycomb products are a new generation of environmentally friendly packaging products. They are unanimously welcomed by the market for their light weight, low price, high strength, and recyclability. Especially in some developed countries and regions, they have been widely used in various packaging industries. .
蜂窝板为主要的蜂窝制品,蜂窝板是由蜂窝夹芯与面板胶接复合而成,通常是由两层后多层成型面板和直接夹在面板中间蜂窝内芯复合组成,复合可采用热复合或冷复合。它具有质量轻、用料少、成本低,独具的蜂窝结构更加凸显其优势,这也是它成功的关键所在。同时还具有强度高、不易变形、抗冲击性、缓冲性能好,还具有吸声、隔热、无污染、环保等优势,这也是为什么说蜂窝纸品能在包装行业一举成名,能获得如此好的口碑。蜂窝纸在我国的历史虽不是很长,但在国外已有50多年的发展历史,蜂窝纸作为绿色包装材料,与瓦楞纸板、木材和塑料相比,有不可替代的优势。如今在国内外包装领域日益得到应用和推广,已经成为了21世纪包装行业发展中不可或缺的一种重要材料。The honeycomb panel is the main honeycomb product. The honeycomb panel is composed of a honeycomb sandwich core and a panel. It is usually composed of a two-layer multi-layer molding panel and a honeycomb core directly sandwiched in the middle of the panel. The composite can be thermally composited. or cold compound. It has light weight, less materials, and low cost, and its unique honeycomb structure highlights its advantages, which is also the key to its success. At the same time, it also has high strength, not easy to deform, impact resistance, good cushioning performance, and also has the advantages of sound absorption, heat insulation, pollution-free, and environmental protection. word of mouth. Although the history of honeycomb paper in my country is not very long, it has a history of more than 50 years in foreign countries. As a green packaging material, honeycomb paper has irreplaceable advantages compared with corrugated cardboard, wood and plastic. Nowadays, it is increasingly used and promoted in the field of packaging at home and abroad, and has become an indispensable and important material in the development of the packaging industry in the 21st century.
目前蜂窝纸板主要有三个方面的用途,一是大力运输托盘,它主要是以厚纸板做面层的增厚蜂窝纸板,强度好、质量轻,可代替木制托盘使用,有效地减少森林砍伐,保护了生态环境。另一种是重型包装箱使用,蜂窝纸板可制作成为高层瓦楞纸板难以胜任的厚壁纸,来代替大量使用的包装木箱,以纸代木,节省森林资源。还有一种就是内衬缓冲垫使用,蜂窝纸板可以制作成不同的形状,使用在包装箱内来代替聚苯乙烯泡沫衬垫,既解决了白色污染问题,还能缩小包装体积,减少包装用料,降低运输成本,真是一举多得。At present, honeycomb cardboard has three main uses. One is to vigorously transport pallets. It is mainly thickened honeycomb cardboard with thick cardboard as the surface layer. It has good strength and light weight. It can be used instead of wooden pallets, effectively reducing deforestation. The ecological environment is protected. The other is the use of heavy-duty packaging boxes. Honeycomb cardboard can be made into thick wallpaper that is difficult for high-rise corrugated cardboard to replace the large-scale use of packaging wooden boxes, replacing wood with paper and saving forest resources. Another kind is the use of lining cushions. Honeycomb cardboard can be made into different shapes and used in packaging boxes instead of polystyrene foam pads, which not only solves the problem of white pollution, but also reduces the packaging volume and packaging materials. , Reduce transportation costs, it really serves multiple purposes.
蜂窝纸板之所以能得到如此好的效果,得益于蜂窝结构形式的蜂窝芯,但是目前的蜂窝纸板的蜂窝芯都是采用牛皮纸经裁剪粘结加工形成正六角形结构,根据自然界蜂巢结构原理制作的,它是把瓦楞原纸用胶粘结方法连接成无数个空心立体正六边形,形成一个整体的受力件——纸芯,并在其两面粘合面纸而成的一种新型夹层结构的环保节能材料,这种粘贴形成的正六角形蜂窝芯,虽说具有较高的强度,但在实际应用中发现,这种蜂窝纸板存在难以形成真正的六边形结构的蜂窝芯,在粘结后转角处很难成形,往往都会出现一定的圆角,致使蜂窝芯拉伸成型时,将出现“欠拉伸”和/或“过拉伸”现象,而造成的芯子形状不确定性,这将极大影响受力的性能,由此产生的蜂窝板抗压性能损失;而且这种粘结形成的六边形,粘结十分麻烦,质量也不高,所以粘结的强度不高,尤其是采用现有的粘结形成的六边形,在与上下面板复合时,只是线性接触,容易造成脱胶,出现因芯子与面板接触面积小而造成的芯子与面板局部分离故障,从而影响美观和性能,所以仍有待进一步改进。The reason why the honeycomb paperboard can get such a good effect is due to the honeycomb core in the form of honeycomb structure, but the honeycomb core of the current honeycomb paperboard is made of kraft paper after cutting and bonding to form a regular hexagonal structure, which is made according to the principle of honeycomb structure in nature , it is a new type of sandwich structure formed by connecting corrugated base paper into countless hollow three-dimensional regular hexagons by glue bonding to form an integral force-bearing part-paper core, and bonding face paper on both sides of it. Environmentally friendly and energy-saving materials, although the regular hexagonal honeycomb core formed by this paste has high strength, it is found in practical applications that it is difficult to form a real hexagonal honeycomb core in this kind of honeycomb paperboard. It is difficult to form at the place, and often there will be certain rounded corners, which will cause "under-stretching" and/or "over-stretching" when the honeycomb core is stretched and formed, resulting in uncertainty in the shape of the core, which will It greatly affects the performance of the force, and the resulting loss of the compressive performance of the honeycomb panel; and the hexagon formed by this bonding is very troublesome and the quality is not high, so the bonding strength is not high, especially The hexagon formed by the existing bonding is only in linear contact when it is combined with the upper and lower panels, which is easy to cause degumming, and the core and the panel are partially separated due to the small contact area between the core and the panel, which affects the appearance. and performance, so there is still room for further improvement.
通过专利检索没发现有与本发明相同技术的专利文献报道,与本发明有一定关系的专利主要有以下几个:No patent literature reports on the same technology as the present invention have been found through patent retrieval, and the patents that have a certain relationship with the present invention mainly include the following:
1、专利号为CN201410051144.X,名称为“一种聚酰亚胺纸蜂窝芯及其制备方法”的发明专利,该专利公开了一种聚酰亚胺纸蜂窝芯及其制备方法,按以下方法制备而成:1)涂胶处理:在聚酰亚胺纸的表面涂上聚酰亚胺胶,然后将多层涂胶后的聚酰亚胺纸错层叠合,最后利用热压机热压,制得蜂窝叠块;2)定型处理:将蜂窝叠块进行拉伸,形成正六边形蜂窝孔格;之后在烘箱中定型,制得白蜂窝块;3)浸胶处理:将白蜂窝块进行浸胶固化后,制得聚酰亚胺纸蜂窝芯。1. The patent number is CN201410051144.X, an invention patent named "a polyimide paper honeycomb core and its preparation method", which discloses a polyimide paper honeycomb core and its preparation method, as follows Preparation method: 1) Glue coating treatment: Coat polyimide glue on the surface of polyimide paper, then laminate the polyimide paper after multi-layer glue coating, and finally heat it with a hot press machine. 2) Shaping treatment: Stretch the honeycomb stack to form a regular hexagonal honeycomb cell; then shape it in an oven to obtain a white honeycomb block; 3) Dipping treatment: The white honeycomb After the block is dipped and cured, the polyimide paper honeycomb core is prepared.
2、专利号为CN201410004961.X,名称为“基于碳纤维纸的蜂窝芯及其制备方法”的发明专利,该专利公开了一种基于碳纤维纸的蜂窝芯及其制备方法,包括将碳纤维纸涂胶、叠层、热压,制成蜂窝叠块,然后将蜂窝叠块拉伸后浸胶1~8次,最后一次浸胶烘干后固化,以及对浸胶固化后的蜂窝进行片切的步骤。2. The patent number is CN201410004961.X, and the invention patent titled "Honeycomb core based on carbon fiber paper and its preparation method" discloses a honeycomb core based on carbon fiber paper and its preparation method, including coating carbon fiber paper with glue , laminated, and hot pressed to make a honeycomb stack, then stretch the honeycomb stack and dip it for 1 to 8 times, dry and solidify after the last dipping, and slice the honeycomb after dipping and curing .
3、专利号为CN201310510482.0,名称为“一种蜂窝芯拼接方法”的发明专利,该专利公开了一种蜂窝芯拼接方法,步骤如下:在蜂窝夹芯板的蜂窝芯组间或蜂窝芯与边框骨架之间插入满足规定强度要求的条状发泡胶,发泡胶在热压制板的高温状态下受热膨胀,与制板过程的胶粘剂或胶膜同步热压固化,将对接的蜂窝芯组或蜂窝芯和边框骨架粘接成一体。3. The patent number is CN201310510482.0, and the invention patent titled "a honeycomb core splicing method" discloses a honeycomb core splicing method. The steps are as follows: between the honeycomb core groups of the honeycomb sandwich panel or between the honeycomb core and the A strip of styrofoam that meets the specified strength requirements is inserted between the frame frames. The styrofoam is heated and expanded under the high temperature of the hot-pressed board, and is simultaneously hot-pressed and cured with the adhesive or film in the board-making process. Or the honeycomb core and frame frame are bonded into one.
上述这些专利虽然都涉及到蜂窝芯及其制作方法,但都没有改变一般所采用的先将蜂窝芯的边框做成条状,然后再将这些条状块粘接起来,再进行拉伸,形成蜂窝状夹心的常规做法,因此仍然会存在的“欠拉伸”和/或“过拉伸”现象,而造成的芯子形状不确定性问题,所以仍需要进一步加以改进。Although the above-mentioned patents all relate to the honeycomb core and its manufacturing method, they have not changed the general method of first making the frame of the honeycomb core into strips, then bonding these strips together, and then stretching to form a honeycomb core. The conventional practice of the honeycomb sandwich still has the phenomenon of "understretching" and/or "overstretching", which causes the uncertainty of the shape of the core, so further improvement is still needed.
发明内容Contents of the invention
本发明的目的在于针对现有蜂窝板所存在的问题,提出一种新型的蜂窝板制作方法,该方法可以有效改变目前蜂窝芯拉伸成型时,所出现“欠拉伸”和/或“过拉伸”的现象,并且可以大大提高芯子与上下面板接触面积,增强蜂窝芯的强度。The purpose of the present invention is to propose a new method of manufacturing honeycomb panels for the problems existing in the existing honeycomb panels, which can effectively change the "understretch" and/or "overstretch The phenomenon of "stretching", and can greatly increase the contact area between the core and the upper and lower panels, and enhance the strength of the honeycomb core.
基于上述设想,本发明提出的技术方案是:一种折叠成型的蜂窝板夹芯,为多个蜂窝状结构组合形成的蜂窝夹芯,其特征在于,所述的蜂窝夹芯是由整张薄板材料折叠并粘接形成的多边形蜂窝网状结构夹芯,且通过整张薄板材料折叠后所形成的多边形蜂窝网状结构夹芯的端面有方便粘接端板的平面块。Based on the above assumptions, the technical solution proposed by the present invention is: a folded and formed honeycomb panel sandwich, which is a honeycomb sandwich formed by combining multiple honeycomb structures, characterized in that the honeycomb sandwich is made of a whole thin plate Materials are folded and bonded to form a polygonal honeycomb network structure sandwich, and the end face of the polygonal honeycomb network structure sandwich formed by folding the entire sheet material has a flat block for bonding end plates.
进一步地,所述的蜂窝夹芯是整张薄板冲孔后,再根据冲孔的位置,按照一定的顺序折叠形成的多边形蜂窝网状结构夹芯,并在折叠成型后在蜂窝网状结构夹芯的端面上形成有方便粘接端板的平面块。Further, the honeycomb sandwich core is a polygonal honeycomb mesh structure sandwich formed by punching the entire thin plate in a certain order according to the position of the punch holes, and after folding and forming, it is sandwiched between the honeycomb mesh structure The end faces of the core are formed with planar blocks to facilitate bonding of the end plates.
进一步地,所述的多边形蜂窝网状结构夹芯是基于六边形、菱形或方形蜂窝结构组合形成的夹芯,整张薄板冲孔后按照顺序折叠后形成六边形、菱形或方形蜂窝结构,且在六边形、菱形或方形蜂窝结构的的一端或两端端面形成有多个用于粘接端板的平面块,平面块在六边形、菱形或方形蜂窝结构的一端或两端端面上。Further, the polygonal honeycomb mesh structure sandwich is a sandwich formed based on a combination of hexagonal, rhombus or square honeycomb structures, and the whole sheet is punched and folded in order to form a hexagonal, rhombus or square honeycomb structure , and at one or both ends of the hexagonal, rhombus or square honeycomb structure, there are a plurality of planar blocks for bonding the end plates, and the planar blocks are at one or both ends of the hexagonal, rhombus or square honeycomb structure end face.
进一步地,所述的平面块为上方形或腰型块,每一个平面块盖在一个蜂窝单元格的一个端面上,且平面块是由整张薄板弯折后自身自然形成的。Further, the plane blocks are upper square or waist-shaped blocks, and each plane block covers one end face of a honeycomb unit cell, and the plane blocks are naturally formed by bending the whole thin plate itself.
一种折叠成型的蜂窝板夹芯的制作方法,通过折叠并粘接形成的多边形蜂窝网状结构夹芯,其特征在于,采用整张薄板材料折叠并粘接形成的多边形蜂窝网状结构夹芯,且在通过整张薄板材料折叠后所形成的多边形蜂窝网状结构夹芯的端面有方便粘接端板的平面块,再将折叠形成的多边形蜂窝网状结构夹芯通过平面块与端板粘接在一起,形成折叠成型的蜂窝板夹芯。A method for making a folded and formed honeycomb panel core, a polygonal honeycomb network structure core formed by folding and bonding, characterized in that the polygonal honeycomb network structure core formed by folding and bonding the entire thin plate material , and the end face of the polygonal honeycomb network structure sandwich formed by folding the whole sheet material has a plane block that is convenient for bonding the end plate, and then the polygonal honeycomb network structure sandwich formed by folding passes through the plane block and the end plate Bonded together to form a folded honeycomb panel core.
进一步地,所述的整张薄板材料折叠并粘接形成的多边形蜂窝网状结构夹芯是采用整张薄板冲孔后再自身通过折叠形成蜂窝板夹芯,先在整张平整的薄板进行冲孔,然后再按照顺序进行折叠,并将折叠后紧贴在一起的面粘贴起来,利用自身的材料弯折形成蜂窝板夹芯,并保证在折叠成型后,在蜂窝板夹芯的一端或两端端面均布又有多个小平面块。Further, the polygonal honeycomb network structure sandwich core formed by folding and bonding the entire thin plate material is to use the whole thin plate to punch holes and then fold itself to form a honeycomb plate sandwich core. Holes, and then folded in order, and the folded surface that is close to each other is pasted together, and the honeycomb panel sandwich is formed by bending with its own material, and it is ensured that after folding, one or both ends of the honeycomb panel sandwich The end faces are evenly distributed and have multiple facet blocks.
进一步地,所述的蜂窝夹芯是基于六边形、菱形或方形蜂窝结构组合形成的夹芯,整张薄板冲孔后按照顺序折叠后形成六边形、菱形或方形蜂窝结构,且在六边形、菱形或方形蜂窝结构的两端面形成有多个用于粘接端板的均布小平面块,小平面块均布在六边形、菱形或方形蜂窝结构的两端面上。Further, the honeycomb sandwich is a sandwich formed based on a combination of hexagonal, rhombus or square honeycomb structures, the whole sheet is punched and folded in order to form a hexagonal, rhombus or square honeycomb structure, and the six The two ends of the polygonal, rhombus or square honeycomb structure are formed with a plurality of evenly distributed small plane blocks for bonding the end plates, and the small plane blocks are evenly distributed on the two ends of the hexagonal, rhombus or square honeycomb structure.
进一步地,所述的小平面块为上方形或腰型块,每一个小平面块盖在一个蜂窝单元格的一个端面上,且小平面块是由整张薄板弯折后自身自然形成的。Furthermore, the small plane blocks are upper square or waist-shaped blocks, and each small plane block covers one end surface of a honeycomb unit cell, and the small plane blocks are naturally formed by bending the entire thin plate itself.
进一步地,所述的蜂窝夹芯具体制作方式如下:Further, the specific manufacturing method of the honeycomb sandwich is as follows:
1、按照折叠蜂窝夹芯大小选取整张薄板材料;1. Select the entire sheet material according to the size of the folded honeycomb sandwich;
2、按预先设定蜂窝芯边长和高度参数设计刀模版图;2. Design the template layout according to the preset honeycomb core side length and height parameters;
3、按预先设计的模压版图制作组合式模具,所述的组合式模具包括底版(即阴模)和刀模版(即阳模);其中,所述的底版由版基和压痕模条组成;所述的刀模版由版面、钢刀、钢线、弹性橡皮块及固定钢刀和钢线用的硬质薄片材料组成;且所述的版基和的基材为具有一定厚度的、用以安装模压版钢刀、钢线的刚性板材,材质可以是非金属类的木质胶合板、硬质或柔性塑料板,或金属类钢制、铅制、铝制及合金材料;所述的压痕模条的基材为金属或非金属的硬质材料,其厚度决定压痕线的深度,两条压痕模条的间隔决定压痕线的宽度;底版、刀模版可以为平板式或滚筒式,进而组合成平压平、圆压平和圆压圆三种压切工作模式;底版、刀模版安装在与之形状匹配的包装印刷业通用模切压痕机上。3. Make a combined mold according to the pre-designed molding layout. The combined mold includes a base plate (ie, the female mold) and a knife template (ie, the male mold); wherein, the base plate is composed of a plate base and an indentation mold strip ; The knife template is made up of layout, steel knife, steel wire, elastic rubber block and hard sheet material for fixing steel knife and steel wire; Rigid boards for installing molded steel knives and steel wires, the material can be non-metallic wood plywood, hard or flexible plastic boards, or metal steel, lead, aluminum and alloy materials; the indentation mold The base material of the strip is metal or non-metallic hard material, its thickness determines the depth of the indentation line, and the distance between two indentation mold strips determines the width of the indentation line; the bottom plate and the knife template can be flat or roller. Then it is combined into three pressing and cutting working modes: flat pressing, round pressing and round pressing; the bottom plate and the knife template are installed on the general-purpose die-cutting and creasing machine in the packaging and printing industry that matches its shape.
4、利用组合式模具,采用连续双工位的工作流程对整张薄板材料进行折线压痕处理:第一工位利用钢线压制外折线,第二工位利用钢线压制内折线,并利用钢刀按照模压版图上的裁切线对整张薄板材料进行切割,形成切痕或切孔或切槽。4. Use the combined mold and adopt the continuous double-station workflow to carry out the crease indentation process on the entire sheet material: the first station uses steel wire to press the outer fold line, the second station uses steel wire to press the inner fold line, and uses The steel knife cuts the entire thin plate material according to the cutting line on the molded layout to form cut marks or holes or grooves.
5、将压有压痕的整张薄板材料,按照压痕的位置进行有序折叠,通过折叠形成带有端面有小平块的蜂窝夹芯。5. Fold the entire thin plate material with indentation in an orderly manner according to the position of the indentation, and form a honeycomb sandwich core with small flat blocks on the end surface through folding.
进一步地,所述的有序折叠是按照下述步骤进行的:Further, the orderly folding is carried out according to the following steps:
1、先横向将压有压痕的整张薄板材料,按照压痕的位置折叠形成所需折叠形成蜂窝形状的一半;1. Fold the entire thin sheet material with indentation horizontally according to the position of the indentation to form half of the honeycomb shape that needs to be folded;
2、再换90度进行折叠,先向上翻转180度,形成一个蜂窝形块,再向下翻转180度又形成一个蜂窝形块,同时在第二个蜂窝形块的端面上形成一个小平面块;2. Fold at another 90 degrees, first turn it up 180 degrees to form a honeycomb block, then turn it down 180 degrees to form another honeycomb block, and at the same time form a small flat block on the end face of the second honeycomb block ;
3、按照步骤2的方式反复折叠,最终形成所需的带有端面有小平块的蜂窝夹芯。3. Fold repeatedly according to the method of step 2, and finally form the required honeycomb sandwich with small flat pieces on the end surface.
本发明的有益效果是:本发明采用整张薄材通过按照顺序折叠形成蜂窝夹芯,具有以下优点:The beneficial effects of the present invention are: the present invention uses the whole thin material to form a honeycomb sandwich by folding in sequence, which has the following advantages:
(1)可以有效解决蜂窝芯拉伸成型时,因“欠拉伸”和/或“过拉伸”而造成的芯子形状不确定性,以及由此产生的蜂窝板抗压性能损失的问题;具有成型稳定可靠,整体强度更高,不容易出现分离现象的特点;(1) It can effectively solve the uncertainty of the shape of the core caused by "understretching" and/or "overstretching" during the stretching of the honeycomb core, as well as the resulting loss of the compressive performance of the honeycomb panel ;It has the characteristics of stable and reliable molding, higher overall strength, and less prone to separation;
(2)蜂窝芯与上下面板复合时,因所形成的蜂窝芯上形成有平面块,可以大大增加粘接面积,提高粘接力,有效解决蜂窝芯与面板接触面积小而造成的芯子与面板局部分离故障。(2) When the honeycomb core is combined with the upper and lower panels, because the formed honeycomb core is formed with flat blocks, the bonding area can be greatly increased, the bonding force can be improved, and the core and panel problems caused by the small contact area between the honeycomb core and the panel can be effectively solved. Panel partial separation failure.
说明书附图Instructions attached
图1为本发明一个实施例的结构示意图;Fig. 1 is the structural representation of an embodiment of the present invention;
图2为图1的展开示意图;Fig. 2 is the expanded schematic diagram of Fig. 1;
图3为图1的折叠过程示意图;Fig. 3 is a schematic diagram of the folding process of Fig. 1;
图4为组合式模具结构示意图;Fig. 4 is a structural schematic diagram of a combined mold;
图5蜂窝芯原纸模切压痕结果图;Fig. 5 Die-cutting and indentation results of honeycomb core base paper;
图6为本发明另一个实施例的结构示意图;Figure 6 is a schematic structural view of another embodiment of the present invention;
图7为本发明另一个实施例的结构示意图;Fig. 7 is a structural schematic diagram of another embodiment of the present invention;
图8为本发明另一个实施例的结构示意图。Fig. 8 is a schematic structural diagram of another embodiment of the present invention.
具体实施方式detailed description
下面将结合具体实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with specific embodiments.
实施例一Embodiment one
如附图1-3所示,一种折叠成型的蜂窝板夹芯,为多个蜂窝状结构10组合形成的蜂窝夹芯,所述的蜂窝夹芯是由整张薄纸板冲孔后折叠并粘接形成的多边形蜂窝网状结构夹芯,且所形成的多边形蜂窝网状结构夹芯的端面有方便粘接端板的均布平面块11。As shown in the accompanying drawings 1-3, a folded and formed honeycomb panel core is a honeycomb core formed by combining a plurality of honeycomb structures 10. The polygonal honeycomb network structure sandwich formed by bonding, and the end face of the formed polygonal honeycomb network structure sandwich has uniformly distributed plane blocks 11 to facilitate the bonding of the end plates.
所述的蜂窝夹芯是基于六边形蜂窝结构组合形成的夹芯,整张薄纸板展开时为附图2所示的一块平板纸,整张薄纸板冲孔后并按照折叠的位置进行压痕,然后按照顺序折叠后形成六边形蜂窝结构,且在六边形蜂窝结构的一端或两端端面形成有多个用于粘接端板的均布平面块11,平面块11均布在六边形蜂窝结构10的两端端面上。The honeycomb sandwich is a sandwich formed based on the combination of hexagonal honeycomb structures. When the whole thin cardboard is unfolded, it becomes a piece of flat paper as shown in Figure 2. After the whole thin cardboard is punched, it is pressed according to the folded position. and then folded in order to form a hexagonal honeycomb structure, and a plurality of evenly distributed planar blocks 11 for bonding end plates are formed on one or both ends of the hexagonal honeycomb structure, and the planar blocks 11 are evenly distributed on the on both ends of the hexagonal honeycomb structure 10 .
所述的平面块11为长方形,每一个平面块盖在一个蜂窝单元格的一个端面上,且平面块是由整张薄纸板弯折后自身自然形成的。The plane blocks 11 are rectangular, and each plane block covers one end surface of a honeycomb unit cell, and the plane blocks are naturally formed by bending a whole sheet of thin cardboard.
使用该种折叠成型的蜂窝板夹芯的制作方法,通过折叠并粘接形成的多边形蜂窝网状结构夹芯,按照附图3的步骤进行折叠,并将折叠时贴在一起的面12和13粘接起来,形成一种两个端面均布有多个小平面块的蜂窝板夹芯,具体制作方式如下:Using this kind of manufacturing method of the folded and formed honeycomb panel core, the polygonal honeycomb network structure core formed by folding and bonding is folded according to the steps of accompanying drawing 3, and the surfaces 12 and 13 that are pasted together during folding are folded. Bonding together to form a honeycomb panel sandwich with multiple facets evenly distributed on both ends, the specific production method is as follows:
1、按照折叠蜂窝夹芯大小选取整张薄纸板材料;1. Select the whole thin cardboard material according to the size of the folded honeycomb sandwich;
2、按预先设定蜂窝芯边长和高度参数设计刀模版图;2. Design the template layout according to the preset honeycomb core side length and height parameters;
3、按预先设计的模压版图制作组合式模具(如附图4所示),所述的组合式模具包括底版(即阴模)1和刀模版(即阳模)2;其中,所述的底版1由底版版基3和压痕模条4组成;所述的刀模版2由刀模版版基5、钢刀6、钢线7、弹性橡皮块8及固定钢刀和钢线用的硬质薄片材料9组成;且所述的底版版基3和刀模版版基5的基材为刚性板材,用以安装模压版钢刀、钢线,材质可以是非金属类的木质胶合板、硬质或柔性塑料板,或金属类钢制、铅制、铝制及合金材料;所述的压痕模条的基材为金属或非金属的硬质材料,其厚度决定压痕线的深度,两条压痕模条的间隔决定压痕线的宽度;底版、刀模版可以为平板式或滚筒式,进而组合成平压平、圆压平和圆压圆三种压切工作模式;底版、刀模版安装在与之形状匹配的包装印刷业通用模切压痕机上。3. Make a combined mold (as shown in Figure 4) according to the pre-designed molding layout. The combined mold includes a bottom plate (ie, the female mold) 1 and a knife template (ie, the male mold) 2; wherein, the The bottom plate 1 is composed of the bottom plate base 3 and the indentation mold strip 4; the knife template 2 is composed of the knife template base 5, the steel knife 6, the steel wire 7, the elastic rubber block 8 and the hard steel for fixing the steel knife and the steel wire. quality thin sheet material 9; and the base material of the base plate base 3 and the template plate base 5 is a rigid plate, which is used to install the molded plate steel knife and steel wire, and the material can be non-metallic wood plywood, hard or Flexible plastic plate, or metal steel, lead, aluminum and alloy materials; the base material of the indentation mold strip is metal or non-metallic hard material, and its thickness determines the depth of the indentation line, two The interval of the indentation mold strips determines the width of the indentation line; the bottom plate and the knife template can be flat or roller, and then combined into three cutting modes of flat pressing, circular pressing and circular pressing; the base plate and the knife template are installed in the On the general die-cutting and creasing machine for the packaging and printing industry matching its shape.
4、利用组合式模具,采用连续双工位的工作流程对整张薄板材料进行折线压痕处理:第一工位利用钢线压制外折线,第二工位利用钢线压制内折线,并利用钢刀按照模压版图上的裁切线对整张薄板材料进行切割,形成切痕或切孔或切槽。4. Use the combined mold and adopt the continuous double-station workflow to carry out the crease indentation process on the entire sheet material: the first station uses steel wire to press the outer fold line, the second station uses steel wire to press the inner fold line, and uses The steel knife cuts the entire thin plate material according to the cutting line on the molded layout to form cut marks or holes or grooves.
5、将压有压痕的整张薄板材料,按照压痕的位置进行有序折叠,通过折叠形成带有端面有小平块的蜂窝夹芯。5. Fold the entire thin plate material with indentation in an orderly manner according to the position of the indentation, and form a honeycomb sandwich core with small flat blocks on the end surface through folding.
所述的有序折叠是按照下述步骤进行的:The described orderly folding is carried out according to the following steps:
1、先横向将压有压痕的整张薄板材料,按照压痕的位置折叠形成所需折叠形成蜂窝形状的一半;1. Fold the entire thin sheet material with indentation horizontally according to the position of the indentation to form half of the honeycomb shape that needs to be folded;
2、再换90度进行折叠,先向上翻转180度,形成一个蜂窝形块,再向下翻转180度又形成一个蜂窝形块,同时在第二个蜂窝形块的端面上形成一个小平面块;2. Fold at another 90 degrees, first turn it up 180 degrees to form a honeycomb block, then turn it down 180 degrees to form another honeycomb block, and at the same time form a small flat block on the end face of the second honeycomb block ;
3、按照步骤2的方式反复折叠,最终形成所需的带有端面有小平块的蜂窝夹芯。3. Fold repeatedly according to the method of step 2, and finally form the required honeycomb sandwich with small flat pieces on the end surface.
按照上述方法折叠起来的蜂窝夹芯具有以下优点:The honeycomb sandwich core folded according to the above method has the following advantages:
(1)可以有效解决蜂窝芯拉伸成型时,因“欠拉伸”和/或“过拉伸”而造成的芯子形状不确定性,以及由此产生的蜂窝板抗压性能损失的问题;具有成型稳定可靠,整体强度更高,不容易出现分离现象的特点;(1) It can effectively solve the uncertainty of the shape of the core caused by "understretching" and/or "overstretching" during the stretching of the honeycomb core, as well as the resulting loss of the compressive performance of the honeycomb panel ;It has the characteristics of stable and reliable molding, higher overall strength, and less prone to separation;
(2)蜂窝芯与上下面板复合时,因所形成的蜂窝芯上形成有平面块,可以大大增加粘接面积,提高粘接力,有效解决蜂窝芯与面板接触面积小而造成的芯子与面板局部分离故障。(2) When the honeycomb core is combined with the upper and lower panels, because the formed honeycomb core is formed with flat blocks, the bonding area can be greatly increased, the bonding force can be improved, and the core and panel problems caused by the small contact area between the honeycomb core and the panel can be effectively solved. Panel partial separation failure.
实施例二Embodiment two
实施例二与实施例一的基本结构一致,只是实施例二所形成的端面小平面块不是长条形平面块,而是一种腰鼓形批平面块。这样只需在制作切割模具时需要按照所确定的形状来进行切割。The basic structure of the second embodiment is the same as that of the first embodiment, except that the facet facet block formed in the second embodiment is not a long flat block, but a drum-shaped flat block. In this way, it is only necessary to cut according to the determined shape when making the cutting mold.
折叠的方法与实施例一是一致的。The folding method is consistent with the first embodiment.
实施例三Embodiment three
实施例三与实施例一的基本结构一致,只是实施例二所形成的端面小平面块是更细的长条形平面块。这样只需在制作切割模具时需要按照所确定的形状来进行切割。The basic structure of the third embodiment is the same as that of the first embodiment, except that the facet facet block formed in the second embodiment is a thinner elongated flat block. In this way, it is only necessary to cut according to the determined shape when making the cutting mold.
折叠的方法与实施例一是一致的。The folding method is consistent with the first embodiment.
实施例四Embodiment four
实施例四与实施例一的基本结构一致,只是实施例二所形成的端面小平面块为宽条形平面块,而且所形成的小平面块将整个端面盖住,这样相当于直接形成了一层端面板。这样只需在制作切割模具时需要按照所确定的形状来进行切割。The basic structure of the fourth embodiment is the same as that of the first embodiment, except that the small flat block on the end face formed by the second embodiment is a wide strip-shaped flat block, and the small flat block formed covers the entire end face, which is equivalent to directly forming a flat block. Layer end panels. In this way, it is only necessary to cut according to the determined shape when making the cutting mold.
折叠的方法与实施例一是一致的。The folding method is consistent with the first embodiment.
通过上述实施例可以看出,本发明涉及一种折叠成型的蜂窝板夹芯,包括上下端板和蜂窝夹芯,其特征在于,所述的蜂窝夹芯是由整张薄板材料折叠并粘接形成的多边形蜂窝网状结构夹芯,且通过整张薄板材料折叠后所形成的多边形蜂窝网状结构夹芯的端面有方便粘接端板的平面块。It can be seen from the above embodiments that the present invention relates to a folded and formed honeycomb panel sandwich, including upper and lower end plates and a honeycomb sandwich core, characterized in that the honeycomb sandwich core is folded and bonded by a whole sheet The formed polygonal honeycomb network structure sandwich core, and the end face of the polygonal honeycomb network structure sandwich core formed by folding the whole sheet material has a flat block for convenient bonding of the end plate.
进一步地,所述的蜂窝夹芯是整张薄板冲孔后,再根据冲孔的位置,按照一定的顺序折叠形成的多边形蜂窝网状结构夹芯,并在折叠成型后在蜂窝网状结构夹芯的端面上形成有方便粘接端板的平面块。Further, the honeycomb sandwich core is a polygonal honeycomb mesh structure sandwich formed by punching the entire thin plate in a certain order according to the position of the punch holes, and after folding and forming, it is sandwiched between the honeycomb mesh structure The end faces of the core are formed with planar blocks to facilitate bonding of the end plates.
进一步地,所述的多边形蜂窝网状结构夹芯是基于六边形、菱形或方形蜂窝结构组合形成的夹芯,整张薄板冲孔后按照顺序折叠后形成六边形、菱形或方形蜂窝结构,且在六边形、菱形或方形蜂窝结构的的一端或两端端面形成有多个用于粘接端板的平面块,平面块在六边形、菱形或方形蜂窝结构的一端或两端端面上。Further, the polygonal honeycomb mesh structure sandwich is a sandwich formed based on a combination of hexagonal, rhombus or square honeycomb structures, and the whole sheet is punched and folded in order to form a hexagonal, rhombus or square honeycomb structure , and at one or both ends of the hexagonal, rhombus or square honeycomb structure, there are a plurality of planar blocks for bonding the end plates, and the planar blocks are at one or both ends of the hexagonal, rhombus or square honeycomb structure end face.
进一步地,所述的平面块为上方形或腰型块,每一个平面块盖在一个蜂窝单元格的一个端面上,且平面块是由整张薄板弯折后自身自然形成的。Further, the plane blocks are upper square or waist-shaped blocks, and each plane block covers one end face of a honeycomb unit cell, and the plane blocks are naturally formed by bending the whole thin plate itself.
一种折叠成型的蜂窝板夹芯的制作方法,通过折叠并粘接形成的多边形蜂窝网状结构夹芯,其特征在于,采用整张薄板材料折叠并粘接形成的多边形蜂窝网状结构夹芯,且在通过整张薄板材料折叠后所形成的多边形蜂窝网状结构夹芯的端面有方便粘接端板的平面块,再将折叠形成的多边形蜂窝网状结构夹芯通过平面块与端板粘接在一起,形成折叠成型的蜂窝板夹芯。A method for making a folded and formed honeycomb panel core, a polygonal honeycomb network structure core formed by folding and bonding, characterized in that the polygonal honeycomb network structure core formed by folding and bonding the entire thin plate material , and the end face of the polygonal honeycomb network structure sandwich formed by folding the whole sheet material has a plane block that is convenient for bonding the end plate, and then the polygonal honeycomb network structure sandwich formed by folding passes through the plane block and the end plate Bonded together to form a folded honeycomb panel core.
进一步地,所述的整张薄板材料折叠并粘接形成的多边形蜂窝网状结构夹芯是采用整张薄板冲孔后再自身通过折叠形成蜂窝板夹芯,先在整张平整的薄板进行冲孔,然后再按照顺序进行折叠,并将折叠后紧贴在一起的面粘贴起来,利用自身的材料弯折形成蜂窝板夹芯,并保证在折叠成型后,在蜂窝板夹芯的一端或两端端面均布又有多个小平面块。Further, the polygonal honeycomb network structure sandwich core formed by folding and bonding the entire thin plate material is to use the whole thin plate to punch holes and then fold itself to form a honeycomb plate sandwich core. Holes, and then folded in order, and the folded surface that is close to each other is pasted together, and the honeycomb panel sandwich is formed by bending with its own material, and it is ensured that after folding, one or both ends of the honeycomb panel sandwich The end faces are evenly distributed and have multiple facet blocks.
进一步地,所述的蜂窝夹芯是基于六边形、菱形或方形蜂窝结构组合形成的夹芯,整张薄板冲孔后按照顺序折叠后形成六边形、菱形或方形蜂窝结构,且在六边形、菱形或方形蜂窝结构的两端面形成有多个用于粘接端板的均布小平面块,小平面块均布在六边形、菱形或方形蜂窝结构的两端面上。Further, the honeycomb sandwich is a sandwich formed based on a combination of hexagonal, rhombus or square honeycomb structures, the whole sheet is punched and folded in order to form a hexagonal, rhombus or square honeycomb structure, and the six The two ends of the polygonal, rhombus or square honeycomb structure are formed with a plurality of evenly distributed small plane blocks for bonding the end plates, and the small plane blocks are evenly distributed on the two ends of the hexagonal, rhombus or square honeycomb structure.
进一步地,所述的小平面块为上方形或腰型块,每一个小平面块盖在一个蜂窝单元格的一个端面上,且小平面块是由整张薄板弯折后自身自然形成的。Furthermore, the small plane blocks are upper square or waist-shaped blocks, and each small plane block covers one end surface of a honeycomb unit cell, and the small plane blocks are naturally formed by bending the entire thin plate itself.
进一步地,所述的蜂窝夹芯具体制作方式如下:Further, the specific manufacturing method of the honeycomb sandwich is as follows:
1、按照折叠蜂窝夹芯大小选取整张薄板材料;1. Select the entire sheet material according to the size of the folded honeycomb sandwich;
2、按预先设定蜂窝芯边长和高度参数设计刀模版图;2. Design the template layout according to the preset honeycomb core side length and height parameters;
3、按预先设计的模压版图制作组合式模具,所述的组合式模具包括底版(即阴模)和刀模版(即阳模);其中,所述的底版由版基和压痕模条组成;所述的刀模版由版面、钢刀、钢线、弹性橡皮块及固定钢刀和钢线用的硬质薄片材料组成;且所述的版基和的基材为具有一定厚度的、用以安装模压版钢刀、钢线的刚性板材,材质可以是非金属类的木质胶合板、硬质或柔性塑料板,或金属类钢制、铅制、铝制及合金材料;所述的压痕模条的基材为金属或非金属的硬质材料,其厚度决定压痕线的深度,两条压痕模条的间隔决定压痕线的宽度;底版、刀模版可以为平板式或滚筒式,进而组合成平压平、圆压平和圆压圆三种压切工作模式;底版、刀模版安装在与之形状匹配的包装印刷业通用模切压痕机上。3. Make a combined mold according to the pre-designed molding layout. The combined mold includes a base plate (ie, the female mold) and a knife template (ie, the male mold); wherein, the base plate is composed of a plate base and an indentation mold strip ; The knife template is made up of layout, steel knife, steel wire, elastic rubber block and hard sheet material for fixing steel knife and steel wire; Rigid boards for installing molded steel knives and steel wires, the material can be non-metallic wood plywood, hard or flexible plastic boards, or metal steel, lead, aluminum and alloy materials; the indentation mold The base material of the strip is metal or non-metallic hard material, its thickness determines the depth of the indentation line, and the distance between two indentation mold strips determines the width of the indentation line; the bottom plate and the knife template can be flat or roller. Then it is combined into three pressing and cutting working modes: flat pressing, round pressing and round pressing; the bottom plate and the knife template are installed on the general-purpose die-cutting and creasing machine in the packaging and printing industry that matches its shape.
4、利用组合式模具,采用连续双工位的工作流程对整张薄板材料进行折线压痕处理:第一工位利用钢线压制外折线,第二工位利用钢线压制内折线,并利用钢刀按照模压版图上的裁切线对整张薄板材料进行切割,形成切痕或切孔或切槽。4. Use the combined mold and adopt the continuous double-station workflow to carry out the crease indentation process on the entire sheet material: the first station uses steel wire to press the outer fold line, the second station uses steel wire to press the inner fold line, and uses The steel knife cuts the entire thin plate material according to the cutting line on the molded layout to form cut marks or holes or grooves.
5、将压有压痕的整张薄板材料,按照压痕的位置进行有序折叠,通过折叠形成带有端面有小平块的蜂窝夹芯。5. Fold the entire thin plate material with indentation in an orderly manner according to the position of the indentation, and form a honeycomb sandwich core with small flat blocks on the end surface through folding.
进一步地,所述的有序折叠是按照下述步骤进行的:Further, the orderly folding is carried out according to the following steps:
1、先横向将压有压痕的整张薄板材料,按照压痕的位置折叠形成所需折叠形成蜂窝形状的一半;1. Fold the entire thin sheet material with indentation horizontally according to the position of the indentation to form half of the honeycomb shape that needs to be folded;
2、再换90度进行折叠,先向上翻转180度,形成一个蜂窝形块,再向下翻转180度又形成一个蜂窝形块,同时在第二个蜂窝形块的端面上形成一个小平面块;2. Fold at another 90 degrees, first turn it up 180 degrees to form a honeycomb block, then turn it down 180 degrees to form another honeycomb block, and at the same time form a small flat block on the end face of the second honeycomb block ;
3、按照步骤2的方式反复折叠,最终形成所需的带有端面有小平块的蜂窝夹芯。3. Fold repeatedly according to the method of step 2, and finally form the required honeycomb sandwich with small flat pieces on the end surface.
很显然,上述实施例只是本发明,只是为了说明本发明所列举的几个实例,任何本领域内普通的技术人员的简单更改和替换都是本发明的保护之内。Apparently, the above-mentioned embodiments are only examples of the present invention, and are only for illustrating several examples of the present invention, and any simple modifications and replacements by those skilled in the art are within the protection of the present invention.
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| CN106894575A (en) * | 2015-12-21 | 2017-06-27 | 张跃 | A kind of Honeycomb Beam |
| CN106427005A (en) * | 2016-09-28 | 2017-02-22 | 成都柒柒家祥科技有限公司 | Preparation technology for honeycomb supporting structure |
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| CN111457237B (en) * | 2020-05-26 | 2023-04-07 | 北京安达泰克科技有限公司 | Flexible honeycomb structure and manufacturing method thereof |
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