CN104085111A - Multi-nozzle 3D printer and method for controlling speed and precision of multi-nozzle 3D printer - Google Patents
Multi-nozzle 3D printer and method for controlling speed and precision of multi-nozzle 3D printer Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000007639 printing Methods 0.000 claims abstract description 59
- 238000001125 extrusion Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 24
- 230000001276 controlling effect Effects 0.000 claims abstract description 7
- 230000001105 regulatory effect Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims abstract description 3
- 238000009987 spinning Methods 0.000 claims description 10
- 239000012943 hotmelt Substances 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims 1
- 238000010146 3D printing Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 5
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Abstract
Description
技术领域technical field
本发明涉及3D打印技术领域,尤其是一种多喷嘴3D打印机及其速度和精度控制方法。The invention relates to the technical field of 3D printing, in particular to a multi-nozzle 3D printer and a speed and precision control method thereof.
背景技术Background technique
3D打印,即快速成形技术的一种,它通过软件把3D数字模型进行分层离散化处理,然后运用粉末状金属或塑料等可粘合性材料,通过逐层堆积的方式来构造实体。3D打印技术属于一种加式制造范畴,有别于传统的减式制造范畴,能够更好的节约生产原料。在面向个性化和特定性服务制造要求的推动之下,3D打印已经开始应用在模具生成、个性化产品生产、医疗、军事等方面。相信在不久的将来,3D打印机会走进大众的家庭,为我们的生活和工作服务。3D printing is a kind of rapid prototyping technology. It discretizes the 3D digital model layer by layer through software, and then uses powdered metal or plastic and other bondable materials to construct entities by layer-by-layer accumulation. 3D printing technology belongs to the category of additive manufacturing, which is different from the traditional subtractive manufacturing category, and can better save production materials. Driven by the requirements of personalized and specific service manufacturing, 3D printing has begun to be applied in mold generation, personalized product production, medical treatment, military and other aspects. It is believed that in the near future, 3D printers will enter the homes of the public and serve our lives and work.
常见的3D打印技术有熔丝沉积技术,它是将丝状热熔性材料加热融化,通过带有一个微细通道的喷头挤喷出来,从喷嘴喷出后,沉积在工作台上,温度低于固化温度后开始固化,通过材料的层层堆积最终形成成品。其中的喷头就是一个核心部件,但是常规的3D打印机的打印喷头的挤料喷嘴内径截面形状只有固定的圆形,单位时间内喷嘴喷丝的体积一定。由于喷嘴内径截面面积的不可调,我们不能控制3D打印机的打印精度和速度,然而针对不同的打印目的和不同的打印区域,需要不同的打印精度和速度。即使是同一模型,模型内部和边缘也有不同的精度要求。基于目前的3D打印机喷嘴内径截面形状都是圆形的,不能做到针对不同模型或者同一模型不同区域的打印速度和精度的控制。Common 3D printing technologies include fused filament deposition technology, which heats and melts filamentous hot-melt materials, squeezes them out through a nozzle with a fine channel, and deposits them on the workbench after being ejected from the nozzle at a temperature lower than Curing begins after the curing temperature, and the finished product is finally formed through the accumulation of layers of materials. The nozzle is a core component, but the inner diameter cross-sectional shape of the extrusion nozzle of the conventional 3D printer printing nozzle is only a fixed circle, and the volume of the nozzle spinning per unit time is constant. Due to the non-adjustable cross-sectional area of the inner diameter of the nozzle, we cannot control the printing accuracy and speed of the 3D printer. However, for different printing purposes and different printing areas, different printing accuracy and speed are required. Even for the same model, the inside and the edge of the model have different accuracy requirements. Based on the current 3D printer nozzle inner diameter section shape is circular, it is impossible to control the printing speed and accuracy for different models or different areas of the same model.
发明内容Contents of the invention
本发明解决的技术问题之一在于基于目前的3D打印机喷嘴内径截面形状都是圆形的,不能做到针对不同模型或者同一模型不同区域的打印速度和精度的控制的现状,提供一种多喷嘴3D打印机,可以调节打印速度和精度。One of the technical problems solved by the present invention is to provide a multi-nozzle based on the fact that the current 3D printer nozzles are all circular in diameter and cross-sectional shape, and cannot control the printing speed and accuracy of different models or different areas of the same model. 3D printers can adjust printing speed and accuracy.
本发明解决的技术问题之二在于基于目前的3D打印机喷嘴内径截面形状都是圆形的,不能做到针对不同模型或者同一模型不同区域的打印速度和精度的控制的现状,提供一种可以根据打印需求控制打印速度和精度的速度和精度控制方法。The second technical problem to be solved by the present invention is that based on the fact that the current 3D printer nozzle inner diameter cross-section shape is circular, and it is impossible to control the printing speed and accuracy of different models or different areas of the same model. Printing needs to control the speed and precision control method of printing speed and precision.
本发明解决上述技术问题之一的技术方案是:The technical scheme that the present invention solves one of above-mentioned technical problem is:
包括有输料管路;其特征在于:还包括有连接底座、转盘及通道内径大小不同的多个挤料喷嘴,连接底座固定在输料管路的下端,转盘安装在连接底座的下端,同时转盘可绕轴相对于连接底座转动,多个通道内径大小不同的挤料喷嘴安装于转盘的下端;输料管路、连接底座、转盘和某一挤料喷嘴内部形成物料传输通道;通过调整形成通道的挤料喷嘴而调控喷头喷丝的截面积。It includes a feeding pipeline; it is characterized in that it also includes a connecting base, a turntable and a plurality of extruding nozzles with different inner diameters of the channels. The connecting base is fixed at the lower end of the feeding pipeline, and the turntable is installed at the lower end of the connecting base. The turntable can rotate around the axis relative to the connection base, and multiple extrusion nozzles with different channel inner diameters are installed at the lower end of the turntable; the material transmission channel is formed inside the material delivery pipeline, the connection base, the turntable and a certain extrusion nozzle; through adjustment to form The extrusion nozzle of the channel regulates the cross-sectional area of the nozzle.
所述的连接底座中设有电机,可带动转盘转动。The connecting base is provided with a motor, which can drive the turntable to rotate.
通道内径大小不同的多个挤料喷嘴可卸除地均匀安装于转盘的下端。A plurality of extruding nozzles with different channel inner diameters can be removed and evenly installed on the lower end of the turntable.
所述的连接底座在与输料管路的连接处有与输料管路内通道内径大小相同的圆柱槽,转盘在安装挤料喷嘴处也有与输料管路内通道内径大小相同的圆柱槽;处于工作位的挤料喷嘴的内通道与输料管路内通道共同形成一个无阻碍的物料通道。The connecting base has a cylindrical groove with the same inner diameter as the inner passage of the conveying pipeline at the connection with the conveying pipeline, and the turntable also has a cylindrical groove with the same inner diameter as the inner passage of the conveying pipeline at the place where the extruding nozzle is installed. ; The inner passage of the extruding nozzle in the working position and the inner passage of the conveying pipeline jointly form an unobstructed material passage.
所述的挤料喷嘴内通道截面形状的重心与输料管路内通道截面形状的重心位于垂直于挤料喷嘴和输料管路内通道截面的同一轴上。The center of gravity of the cross-sectional shape of the passage in the extrusion nozzle and the cross-sectional shape of the passage in the delivery pipeline are located on the same axis perpendicular to the extrusion nozzle and the cross-section of the passage in the delivery pipeline.
接底座内部含有加热元件,加热输料管路传输的物料,使其为熔融状态。There is a heating element inside the connecting base, which heats the material conveyed by the feeding pipeline to make it in a molten state.
本发明解决上述技术问题之二的技术方案是:The technical scheme that the present invention solves above-mentioned technical problem two is:
所述的打印速度调控方法是:The described printing speed control method is:
打印速度V=K*S*L;其中S为喷嘴实际喷丝的截面积,L为单位打印成形面积,K是与打印机有关的常量;Printing speed V=K*S*L; where S is the cross-sectional area of the nozzle's actual spinning, L is the unit printing forming area, and K is a constant related to the printer;
喷嘴实际喷丝截面积S和单位打印成形面积L决定进料速度,并影响热熔速度;进料速度和热熔速度共同决定打印速度;The actual spinning cross-sectional area S of the nozzle and the unit printing forming area L determine the feed speed and affect the hot-melt speed; the feed speed and the hot-melt speed jointly determine the printing speed;
通过S与L的改变形成一个信号来控制打印速度,即调控喷头输料管路的进料速度;Through the change of S and L, a signal is formed to control the printing speed, that is, to control the feeding speed of the nozzle feeding pipeline;
所述的精度调控方法是:根据打印精度的不同需求,调整打印速度以控制打印精度;打印精度要求高时,打印速度慢;打印精度要求低时,打印速度快。The accuracy control method is as follows: according to different requirements of printing accuracy, adjust the printing speed to control the printing accuracy; when the printing accuracy requirement is high, the printing speed is slow; when the printing accuracy requirement is low, the printing speed is fast.
通过控制电机的旋转,选择具体大小内径的挤料喷嘴处于工作位改变喷嘴实际喷丝截面积S;由于喷头的工作移动速度大小不变,为确保每层Z轴成型高度不变,实时地调控输料管路的进料速度,该进料速度与处于工作位的挤料喷嘴的通道内径大小成正比。By controlling the rotation of the motor, the extrusion nozzle with a specific size and inner diameter is selected to be in the working position to change the actual spinning cross-sectional area S of the nozzle; since the working speed of the nozzle remains unchanged, in order to ensure that the Z-axis forming height of each layer remains unchanged, real-time regulation The feeding speed of the feeding pipeline is directly proportional to the channel inner diameter of the extruding nozzle at the working position.
有益效果:Beneficial effect:
本发明通过控制电机的转动,进而控制挤料喷嘴相对于输料管路的旋转角度;从而实现对喷嘴实际喷丝截面积的控制;以控制打印机的打印精度和速度。可针对不同的打印目的和不同的打印区域,调整不同的打印精度和速度。By controlling the rotation of the motor, the invention further controls the rotation angle of the extruding nozzle relative to the feeding pipeline; thereby realizing the control of the actual spinning cross-sectional area of the nozzle; and controlling the printing accuracy and speed of the printer. Different printing accuracy and speed can be adjusted for different printing purposes and different printing areas.
附图说明Description of drawings
下面结合附图对本发明进一步说明:Below in conjunction with accompanying drawing, the present invention is further described:
图1是本发明多喷嘴喷头主视图;Fig. 1 is the front view of the multi-nozzle sprinkler head of the present invention;
图2是本发明多喷嘴喷头左视图;Fig. 2 is a left view of the multi-nozzle nozzle of the present invention;
图3是本发明打印速度影响因素的逻辑图;Fig. 3 is a logical diagram of factors affecting printing speed of the present invention;
图4是本发明打印速度调控系统图。Fig. 4 is a diagram of the printing speed control system of the present invention.
具体实施方式Detailed ways
如图1、2所示,本发明打印机喷头包含有输料管路801、连接底座803、转盘804及多个不同大小内径通道的挤料喷嘴。As shown in Figures 1 and 2, the nozzle of the printer of the present invention includes a material delivery pipeline 801, a connecting base 803, a turntable 804, and a plurality of extrusion nozzles with channels of different sizes and inner diameters.
连接底座803固定在输料管路801的下端,其中连接底座803内部含有加热元件,加热输料管路传输的物料,使其为熔融状态。转盘804安装在连接底座803的下端,同时转盘可绕轴相对于连接底座803转动,连接底座803中包含有电机,可带动转盘804的转动。The connecting base 803 is fixed on the lower end of the feeding pipeline 801, wherein the connecting base 803 contains a heating element inside, which heats the material transported by the feeding pipeline to make it into a molten state. The turntable 804 is installed on the lower end of the connection base 803, and the turntable can rotate around the axis relative to the connection base 803. The connection base 803 contains a motor, which can drive the rotation of the turntable 804.
多个不同大小内径通道的挤料喷嘴805、807、808可卸除均匀安装于转盘804的下端。通过控制电机的工作旋转转盘804来选择具体大小内径通道的挤料喷嘴工作。连接底座803在与输料管路801的连接处有与输料管路内通道802一样大小内径的圆柱槽,同时转盘804在安装挤料喷嘴处也有与输料管路内通道802一样大小内径的圆柱槽。处于工作位的挤料喷嘴,如挤料喷嘴内通道806与输料管路内通道802共同形成一个无阻碍的工作通道,其中挤料喷嘴内通道806截面形状的重心与输料管路内通道802截面形状的重心同在垂直于挤料喷嘴内通道806截面与输料管路内通道802截面的轴上。A plurality of extruding nozzles 805 , 807 , 808 with inner diameter channels of different sizes can be removed and evenly installed on the lower end of the turntable 804 . By controlling the working rotation of the motor to rotate the turntable 804, the extruding nozzle with a specific size inner diameter channel is selected to work. The connection base 803 has a cylindrical groove with the same size and inner diameter as the inner channel 802 of the material delivery pipeline at the connection with the material delivery pipeline 801, and the turntable 804 also has the same size inner diameter as the inner channel 802 of the material delivery pipeline at the place where the extrusion nozzle is installed. cylindrical groove. The extruding nozzle in the working position, such as the inner channel 806 of the extruding nozzle and the inner channel 802 of the feeding pipeline jointly form an unimpeded working channel, wherein the center of gravity of the cross-sectional shape of the inner channel 806 of the extruding nozzle and the inner channel of the feeding pipeline The center of gravity of the cross-sectional shape of 802 is on the axis perpendicular to the cross-section of the passage 806 in the extrusion nozzle and the cross-section of the passage 802 in the delivery pipeline.
如图3、4所示,打印速度调控方法是:As shown in Figure 3 and 4, the printing speed control method is:
打印速度V=K*S*L;其中S为喷嘴实际喷丝的截面积,L为单位打印成形面积,K是与打印机有关的常量;Printing speed V=K*S*L; where S is the cross-sectional area of the nozzle's actual spinning, L is the unit printing forming area, and K is a constant related to the printer;
喷嘴实际喷丝截面积S和单位打印成形面积L决定进料速度,并影响热熔速度;进料速度和热熔速度共同决定打印速度;The actual spinning cross-sectional area S of the nozzle and the unit printing forming area L determine the feed speed and affect the hot-melt speed; the feed speed and the hot-melt speed jointly determine the printing speed;
通过S与L的改变形成一个信号来控制打印速度,即调控喷头输料管路的进料速度;Through the change of S and L, a signal is formed to control the printing speed, that is, to control the feeding speed of the nozzle feeding pipeline;
精度调控方法是:根据打印精度的不同需求,调整打印速度以控制打印精度;打印精度要求高时,打印速度慢;打印精度要求低时,打印速度快。The precision control method is: according to the different requirements of printing precision, adjust the printing speed to control the printing precision; when the printing precision is high, the printing speed is slow; when the printing precision is low, the printing speed is fast.
本发明通过精确控制电机的旋转,来选择具体大小内径的挤料喷嘴处于工作位。由于喷头的工作移动速度大小不变,为确保每层Z轴成型高度不变,要实时地调控输料管路801的进料速度,该进料速度与处于工作位的挤料喷嘴的通道内径大小成正比。针对不同打印精度需求的应用,可以旋转相应大小内径的挤料喷嘴处于工作位。The invention selects the extruding nozzle with specific size and inner diameter to be in the working position by precisely controlling the rotation of the motor. Since the working speed of the nozzle remains constant, in order to ensure that the Z-axis forming height of each layer remains unchanged, the feeding speed of the feeding pipeline 801 must be regulated in real time. Proportional to size. For applications with different printing accuracy requirements, the extrusion nozzle with a corresponding inner diameter can be rotated to be in the working position.
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