CN104084764B - The processing technique of heavy caliber water intake ball valve valve and Special mould thereof - Google Patents

The processing technique of heavy caliber water intake ball valve valve and Special mould thereof Download PDF

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Publication number
CN104084764B
CN104084764B CN201410292873.4A CN201410292873A CN104084764B CN 104084764 B CN104084764 B CN 104084764B CN 201410292873 A CN201410292873 A CN 201410292873A CN 104084764 B CN104084764 B CN 104084764B
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China
Prior art keywords
valve
location
plate
dish
locating shaft
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CN201410292873.4A
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Chinese (zh)
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CN104084764A (en
Inventor
陈家胜
刘俊妍
周士倩
汤东方
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TIANJIN INTERNATIONAL MACHINERY CO Ltd
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TIANJIN INTERNATIONAL MACHINERY CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B1/00Methods for turning or working essentially requiring the use of turning-machines; Use of auxiliary equipment in connection with such methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00Work clamping
    • B23Q2703/02Work clamping means

Abstract

The present invention relates to the processing technique of a kind of heavy caliber water intake ball valve valve, comprise the following steps: (1). location bent plate is arranged on the bed surface of lathe;(2). valve, location dish and locating shaft are loaded as an entirety in location bent plate and adjustable angle plate, by adjustable angle plate and the locking of lathe bed surface;(3). start to process end face and seam;(4). rotate locating shaft, finally by its excess-three face completion of processing of valve.The Special mould of this technique includes location dish, locating shaft, location bent plate and adjustable angle plate.The present invention is a kind of reasonable in design, easy to use, processing technique of heavy caliber water intake ball valve valve of being easily achieved and Special mould thereof, the processing of this mold is simple, accurate positioning, can realize being changed into the purpose of lathe process by Boring machine processing, therefore by using this mold and technique both to ensure that the technology requirement of workpiece, save again between machining period, improve work efficiency, be particularly suitable for application in large-scale industrial production.

Description

The processing technique of heavy caliber water intake ball valve valve and Special mould thereof
Technical field
The present invention relates to valve technology field, the processing technique of especially a kind of heavy caliber water intake ball valve valve and Special mould thereof.
Background technology
Needs according to hydroelectric station operation and maintenance, water channeling type unit must arrange inlet valve before every spiral case, with ensure overhaul time water blockoff or when accident cut off current, along with the development in China power station in recent years, heavy caliber, pressure level, hard sealing structure water intake ball valve product be able to extensive use.In this type of ball valve, bore is big and pressure stage height is its feature, the design form of valve has very big different (see Fig. 1) from the valve of ordinary ball valve, this type of ball valve adopts the valve such as figure design (being set in sealing sphere on valve) and save the operation of the overall sphere of processing, the valve shaft needs that can meet high pressure with bolts.
For ensureing the position degree at four sides, the manufacturing procedure of this type of valve generally adopts following steps: vehicle passage hole (includes technique seam) with technique seam for positioning boring edge valve shaft seam and end face rotary table boring another side edge valve shaft seam and end face rotary table boring edge sealing ring seam and end face rotary table boring another side edge sealing ring seam and end face.
Above-mentioned processing method can meet the requirement of every position degree of valve, but the processing progress that its shortcoming is boring machine is limited, and therefore process velocity is slow, efficiency is low, it is impossible to meet the needs of large-scale production.
Summary of the invention
It is an object of the invention to provide a kind of processing technique of heavy caliber water intake ball valve valve and Special mould thereof that can improve work efficiency and ensure registration.
It is an object of the invention to be realized by techniques below means:
A kind of processing technique of heavy caliber water intake ball valve valve, it is characterised in that: comprise the following steps:
(1). use positioning plate to be arranged on the bed surface of lathe according to the structure length of the valve of different size by location bent plate, it is ensured that the center of valve and the centres of lathe;
(2). it is respectively provided with a location dish at the two ends, left and right of valve, as location, two ends are positioned dish by screw rod tightening with the access opening of valve, the outside of these two location dishes couples a locating shaft each through seam location, valve, location dish and locating shaft are loaded in the hole, location of location bent plate and adjustable angle plate as an entirety, adjustable angle plate is headed into, then the bed surface of adjustable angle plate with lathe is locked;
(3). with pressing plate, locating shaft is compressed locking after the end face that will process is levelling, and use alignment pin to be fixed by the seam dish of adjustable angle plate Yu locating shaft, start to process end face and seam;
(4). after the one side completion of processing of valve, alignment pin is extracted, unclamp the pressing plate on locating shaft, rotate locating shaft, the dowel hole on locating shaft seam dish alignment pin is locked the requirement to ensure position degree, again the pressing plate on locating shaft is locked, finally by its excess-three face completion of processing of valve.
A kind of Special mould of heavy caliber water intake ball valve valve processing technique, it is characterized in that: include location dish, locating shaft, location bent plate and adjustable angle plate, location dish is two, it is separately positioned on the two ends, left and right of valve and adopts valve access opening to position, these two location dishes are connected by screw rod tightening, the outside of these two location dishes all positions one locating shaft of connection, installs a pressing plate each through jackscrew above each locating shaft;Location bent plate and adjustable angle plate are oppositely arranged, and this location bent plate and adjustable angle plate are all shaped with installing hole, and two locating shafts are inserted in installing hole made on location bent plate and adjustable angle plate respectively.
And, described locating shaft is made up of main shaft and seam dish, and one end of main shaft is inserted in the installing hole of location bent plate or adjustable angle plate, and the other end of main shaft coaxially makes seam dish, and these two seam dishes are fixedly mounted with location dish each through screw and are connected;On the seam dish adjacent with adjustable angle plate, along the circumferential direction uniform one group of dowel hole, adjustable angle plate and the seam dish made is connected by the alignment pin being inserted in one of them dowel hole.
And, described screw rod is multiple, and it is separately mounted to the top and bottom of location dish.
And, also including a positioning plate, location bent plate is arranged on the bed surface of lathe by this positioning plate.
Advantages of the present invention and having the benefit effect that
1, this technique and mold accurate positioning, with strong points, the every position degree that can meet valve after using requires, improves conforming product rate.
2, owing to using this technique and mold to can solve the problem that the orientation problem in valve processing, therefore valve can be processed on lathe, thus process time being greatly shortened, improve work efficiency.
3, the present invention is a kind of reasonable in design, easy to use, processing technique of heavy caliber water intake ball valve valve of being easily achieved and Special mould thereof, the processing of this mold is simple, accurate positioning, can realize being changed into the purpose of lathe process by Boring machine processing, therefore by using this mold and technique both to ensure that the technology requirement of workpiece, save again between machining period, improve work efficiency, be particularly suitable for application in large-scale industrial production.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of valve;
Fig. 2 is the installation diagram of valve and mold;
Fig. 3 is the front view of locating shaft seam dish.
Detailed description of the invention
Embodiments of the invention are described in detail below in conjunction with accompanying drawing;It should be noted that the present embodiment is narrative, it not determinate, it is impossible to limit protection scope of the present invention with this.
For the ease of understanding, first the Special mould this technique used is described, this Special mould includes location dish 3, locating shaft, location bent plate 9 and adjustable angle plate 11, location dish is two, it is separately positioned on the two ends, left and right of valve 2 and adopts valve access opening to position, these two location dishes are connected by screw rod 1 tightening, and screw rod is multiple, and it is separately mounted to the top and bottom of location dish.
The outside of two location dishes all positions one locating shaft of connection, installs a pressing plate 7 each through jackscrew 6 above each locating shaft.This locating shaft is made up of main shaft 8 and seam dish 5, and one end of main shaft is inserted in the installing hole of location bent plate or adjustable angle plate, and the other end of main shaft coaxially makes seam dish, and these two seam dishes are fixedly mounted with location dish each through screw 4 and are connected.
Location bent plate is arranged on the bed surface of lathe by positioning plate, and location bent plate and adjustable angle plate are oppositely arranged, and this location bent plate and adjustable angle plate are all shaped with installing hole, and two locating shafts are inserted in installing hole made on location bent plate and adjustable angle plate respectively.On the seam dish of the locating shaft fitted with adjustable angle plate, along the circumferential direction uniform one group of dowel hole 10, adjustable angle plate and the seam dish made is connected by the alignment pin 12 being inserted in one of them dowel hole.
The processing technique of a kind of heavy caliber water intake ball valve valve, comprises the following steps:
(1). use positioning plate to be arranged on the bed surface of lathe according to the structure length of the valve of different size by location bent plate, it is ensured that the center of valve and the centres of lathe;
(2). it is respectively provided with a location dish at the two ends, left and right of valve, as location, two ends are positioned dish by screw rod tightening with the access opening of valve, the outside of these two location dishes couples a locating shaft each through seam location, valve, location dish and locating shaft are loaded in the hole, location of location bent plate and adjustable angle plate as an entirety, adjustable angle plate is headed into, it is not allow for gap, then the bed surface of adjustable angle plate with lathe is locked;
(3). with pressing plate, locating shaft is compressed locking after the end face that will process is levelling, and use alignment pin to be fixed by the seam dish of adjustable angle plate Yu locating shaft, start to process end face and seam;
(4). after the one side completion of processing of valve, alignment pin is extracted, unclamp the pressing plate on locating shaft, rotate locating shaft, the dowel hole on locating shaft seam dish alignment pin is locked the requirement to ensure position degree, again the pressing plate on locating shaft is locked, finally by its excess-three face completion of processing of valve.

Claims (5)

1. the processing technique of a heavy caliber water intake ball valve valve, it is characterised in that: comprise the following steps:
(1). use positioning plate to be arranged on the bed surface of lathe according to the structure length of the valve of different size by location bent plate, it is ensured that the center of valve and the centres of lathe;
(2). it is respectively provided with a location dish at the two ends, left and right of valve, as location, two ends are positioned dish by screw rod tightening with the access opening of valve, the outside of these two location dishes couples a locating shaft each through seam location, valve, location dish and locating shaft are loaded in the hole, location of location bent plate and adjustable angle plate as an entirety, adjustable angle plate is headed into, then the bed surface of adjustable angle plate with lathe is locked;
(3). with pressing plate, locating shaft is compressed locking after the end face that will process is levelling, and use alignment pin to be fixed by the seam dish of adjustable angle plate Yu locating shaft, start to process end face and seam;
(4). after the one side completion of processing of valve, alignment pin is extracted, unclamp the pressing plate on locating shaft, rotate locating shaft, by the dowel hole on locating shaft seam dish, alignment pin is locked the requirement to ensure position degree, again the pressing plate on locating shaft is locked, repeat this step 3 time by its excess-three face completion of processing of valve.
2. the Special mould of a heavy caliber water intake ball valve valve processing technique as claimed in claim 1, it is characterized in that: include location dish, locating shaft, location bent plate and adjustable angle plate, location dish is two, it is separately positioned on the two ends, left and right of valve and adopts valve access opening to position, these two location dishes are connected by screw rod tightening, the outside of these two location dishes all positions one locating shaft of connection, installs a pressing plate each through jackscrew above each locating shaft;Location bent plate and adjustable angle plate are oppositely arranged, and this location bent plate and adjustable angle plate are all shaped with installing hole, and two locating shafts are inserted in installing hole made on location bent plate and adjustable angle plate respectively.
3. the Special mould of a kind of heavy caliber water intake ball valve valve processing technique according to claim 2, it is characterized in that: described locating shaft is made up of main shaft and seam dish, one end of main shaft is inserted in the installing hole of location bent plate or adjustable angle plate, the other end of main shaft coaxially makes seam dish, and these two seam dishes are fixedly mounted with location dish each through screw and are connected;On the seam dish adjacent with adjustable angle plate, along the circumferential direction uniform one group of dowel hole, adjustable angle plate and the seam dish made is connected by the alignment pin being inserted in one of them dowel hole.
4. the Special mould of a kind of heavy caliber water intake ball valve valve processing technique according to claim 2, it is characterised in that: described screw rod is multiple, and it is separately mounted to the top and bottom of location dish.
5. the Special mould of a kind of heavy caliber water intake ball valve valve processing technique according to claim 2, it is characterised in that: also including a positioning plate, location bent plate is arranged on the bed surface of lathe by this positioning plate.
CN201410292873.4A 2014-06-25 2014-06-25 The processing technique of heavy caliber water intake ball valve valve and Special mould thereof Active CN104084764B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410292873.4A CN104084764B (en) 2014-06-25 2014-06-25 The processing technique of heavy caliber water intake ball valve valve and Special mould thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410292873.4A CN104084764B (en) 2014-06-25 2014-06-25 The processing technique of heavy caliber water intake ball valve valve and Special mould thereof

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CN104084764B true CN104084764B (en) 2016-06-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110561148B (en) * 2019-09-19 2021-03-16 国家电网有限公司 Water inlet ball valve fixing device and installation method

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE509761C2 (en) * 1995-02-20 1999-03-08 Larslap Ab Apparatus for performing mechanical machining of a valve seat
RU2314897C2 (en) * 2006-01-10 2008-01-20 Закрытое акционерное общество "Пензенское конструкторско-технологическое бюро арматуростроения" Apparatus for mechanically working sealing surfaces of wedge type dampers
CN202240616U (en) * 2011-08-25 2012-05-30 中山铁王流体控制设备有限公司 Multi-position valve body processing jig
CN202278400U (en) * 2011-10-17 2012-06-20 河南天誉动力机械有限公司 Multi-angle turning fixture combined box of air cylinder body
CN102528538B (en) * 2012-02-29 2014-05-14 上海宏功机械科技有限公司 Machining method for valve body, clamping clamp and machining equipment
CN203992990U (en) * 2014-06-25 2014-12-10 天津国际机械有限公司 Heavy caliber water intake ball valve valve processing Special mould

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