CN104074127A - Assembly type hollow slab bridge and construction method thereof - Google Patents
Assembly type hollow slab bridge and construction method thereof Download PDFInfo
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- CN104074127A CN104074127A CN201410303002.8A CN201410303002A CN104074127A CN 104074127 A CN104074127 A CN 104074127A CN 201410303002 A CN201410303002 A CN 201410303002A CN 104074127 A CN104074127 A CN 104074127A
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- 238000010276 construction Methods 0.000 title claims abstract description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 14
- 229910052742 iron Inorganic materials 0.000 claims 7
- 229910000831 Steel Inorganic materials 0.000 abstract description 19
- 239000010959 steel Substances 0.000 abstract description 19
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- 230000005540 biological transmission Effects 0.000 abstract description 4
- 239000004567 concrete Substances 0.000 description 10
- 238000009417 prefabrication Methods 0.000 description 5
- 210000002435 tendon Anatomy 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
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- 238000005336 cracking Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
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Abstract
本发明公开了一种装配式空心板桥及其建造方法,装配式空心板桥包括沿横向依次连续设置的空心板,相邻两块空心板之间通过工字钢连接,工字钢的两侧槽口内分别卡入相邻两块空心板相对的两纵向侧边,所述空心板的纵向侧边为直边,空心板的纵向延伸的侧面为直面。装配式空心板桥的建造方法是实现所述空心板桥的建造方法,本发明是一种可以提高空心板桥的横向整体性,增强空心板板间剪力传递能力的装配式空心板桥及其建造方法。
The invention discloses an assembled hollow slab bridge and a construction method thereof. The assembled hollow slab bridge includes hollow slabs arranged successively along the transverse direction, two adjacent hollow slabs are connected by I-shaped steel, and the two I-shaped steel Two opposite longitudinal sides of two adjacent hollow plates are snapped into the side slots respectively, the longitudinal sides of the hollow plates are straight sides, and the longitudinally extending sides of the hollow plates are straight faces. The construction method of the assembled hollow slab bridge is to realize the construction method of the hollow slab bridge. The present invention is an assembled hollow slab bridge which can improve the transverse integrity of the hollow slab bridge and enhance the shear force transmission capacity between the hollow slabs and its method of construction.
Description
技术领域 technical field
本发明涉及涉及一种装配式空心板桥及其建造方法。 The invention relates to an assembled hollow slab bridge and a construction method thereof.
背景技术 Background technique
装配式空心板桥在公路建设中得到了广泛应用,特别是跨径在20m及以下范围内的中小公路桥梁中最为常见,这类桥梁具有质量可靠、施工方便和快捷等特点,这类桥梁的建造方法是将预制好的空心板吊装就位,然后在相邻空心板之间的企口缝位置处浇筑混凝土,铺装桥面,通过企口缝钢筋和混凝土以及桥面铺装将各块空心板沿桥横向连接成为整体。该类桥梁的空心板在预制厂施工,横截面通常为单孔或双孔截面形式,采用先张法施工,沿板纵向设置预应力筋,空心板的侧边为折线形。 Prefabricated hollow slab bridges have been widely used in highway construction, especially in small and medium highway bridges with a span of 20m or less. This type of bridge has the characteristics of reliable quality, convenient and fast construction. The construction method is to hoist the prefabricated hollow slabs in place, then pour concrete at the position of the grooved joints between adjacent hollow slabs, pave the bridge deck, and connect each block through the grooved joint steel bars and concrete and bridge deck pavement. The hollow slabs are connected transversely along the bridge to form a whole. The hollow slabs of this type of bridge are constructed in prefabrication plants. The cross-section is usually in the form of single or double holes. The pretensioning method is used for construction. Prestressed tendons are arranged along the longitudinal direction of the slab, and the sides of the hollow slab are broken lines.
这种有企口缝的装配式空心板桥由于相邻空心板之间仅靠企口缝钢筋和混凝土以及桥面铺装连接和传力,空心板与空心板连接能力不足,桥梁整体性差。并且企口缝尺寸一般相对较小,施工难度大,质量不易得到保证,造成企口缝混凝土强度低,易损坏,导致企口缝受剪破坏,情况严重时桥面沿空心板企口缝位置开裂,形成单板受力,空心板挠度增大,使桥面沿桥纵向在企口缝位置处出现裂缝,破坏了桥面的铺装层,造成行车颠簸,从而影响桥梁的正常使用和耐久性,给桥梁通行安全埋下隐患。 This kind of prefabricated hollow-core slab bridge with grooved joints only relies on steel bars and concrete with grooved joints and bridge deck pavement to connect and transmit force between adjacent hollow-core slabs, so the connecting capacity between hollow-core slabs is insufficient, and the integrity of the bridge is poor. Moreover, the size of the grooved joint is generally relatively small, the construction is difficult, and the quality is not easy to be guaranteed, resulting in low concrete strength and easy damage of the grooved joint, resulting in shear failure of the grooved joint. Cracking, forming single-board stress, increasing the deflection of the hollow slab, causing cracks to appear on the bridge deck along the longitudinal direction of the bridge at the position of the tongue and groove, destroying the pavement layer of the bridge deck, causing bumpy driving, thus affecting the normal use and durability of the bridge Sexuality, laying hidden dangers to bridge traffic safety.
发明内容 Contents of the invention
本发明的目的是提供一种可以提高空心板桥的横向整体性,增强空心板板间的剪力传递能力的装配式空心板桥及其建造方法。 The object of the present invention is to provide an assembled hollow slab bridge and its construction method which can improve the transverse integrity of the hollow slab bridge and enhance the shear force transfer capability between the hollow slabs.
为实现上述目的,本发明采用如下技术方案:装配式空心板桥,包括沿横向依次连续设置的空心板,相邻两块空心板之间通过工字钢连接,工字钢的两侧槽口内分别卡入相邻两块空心板相对的两纵向侧边,所述空心板的纵向侧边为直边,空心板的纵向延伸的侧面为直面。 In order to achieve the above object, the present invention adopts the following technical scheme: Assembled hollow slab bridge, including hollow slabs successively arranged in the horizontal direction, two adjacent hollow slabs are connected by I-shaped steel, and the notches on both sides of the I-shaped steel The two adjacent longitudinal sides of the two adjacent hollow plates are snapped into respectively, the longitudinal sides of the hollow plates are straight sides, and the longitudinally extending sides of the hollow plates are straight faces.
相邻两块空心板之间的工字钢为沿纵向依次间隔设置数个。 The I-beams between two adjacent hollow plates are arranged at intervals along the longitudinal direction.
所述空心板为先张法施工的装配式空心板。 The hollow slab is a pre-tensioned fabricated hollow slab.
装配式空心板桥的建造方法,包括如下步骤:(1)预备上述的空心板及工字钢,(2)吊装空心板:将预制完成的装配式空心板运输到桥梁建设场地,沿横向从一侧向另一侧依次吊装,通过工字钢依次将各个空心板沿横向联为整体,吊装下一块空心板时,应先将工字钢一侧槽口的上、下翼缘板间插入前一块已吊装完成空心板的一个纵向侧边,然后将下一块空心板的纵向侧边准确插接在上一块空心板已安装工字钢的另一侧槽口的上、下翼缘板间,以此类推,直至最后一块空心板吊装完成,各个空心板吊装完成后,使所有空心板连接形成整体,(3)桥面铺装,完成空心板桥。 The construction method of the prefabricated hollow slab bridge includes the following steps: (1) preparing the above-mentioned hollow slab and I-beam, (2) hoisting the hollow slab: transporting the prefabricated hollow slab to the bridge construction site, from Hoist one side to the other side in turn, through the I-beam to connect each hollow plate horizontally into a whole, when hoisting the next hollow plate, first insert the upper and lower flange plates of the notch on one side of the I-beam One longitudinal side of the previous hollow slab has been hoisted, and then the longitudinal side of the next hollow slab is accurately inserted between the upper and lower flanges of the other side of the notch on the other side of the previous hollow slab where the I-beam has been installed. , and so on, until the hoisting of the last hollow slab is completed. After the hoisting of each hollow slab is completed, all the hollow slabs are connected to form a whole. (3) The bridge deck is paved to complete the hollow slab bridge.
本发明所述的装配式空心板桥及其建造方法,其具有如下有益效果: The fabricated hollow slab bridge and its construction method according to the present invention have the following beneficial effects:
(1)通过工字型钢板的上、下翼缘卡着空心板的侧边,将相邻空心板连接成为一个整体以传递剪力,这种构造提高了预制空心板桥沿桥横向的整体性,克服了传统装配式空心板桥建造工艺中仅靠空心板企口缝混凝土和桥面铺装传递剪力、横向整体性差、易使桥面在企口缝位置处沿桥纵向出现裂缝,造成空心板缝间混凝土出现松动、脱落,造成装配式空心板桥横向连接不足,形成单板受力的缺点; (1) The upper and lower flanges of the I-shaped steel plates are clamped to the sides of the hollow slabs, and the adjacent hollow slabs are connected as a whole to transmit the shear force. This structure improves the overall integrity of the prefabricated hollow slab bridge along the bridge transverse direction It overcomes the traditional prefabricated hollow slab bridge construction technology that only relies on hollow slab grooved joint concrete and bridge deck pavement to transmit shear force, poor transverse integrity, and easy cracks on the bridge deck along the bridge longitudinal direction at the grooved joint position. Cause the concrete between the hollow slab joints to loosen and fall off, resulting in insufficient lateral connection of the assembled hollow slab bridge, resulting in the disadvantage of single slab stress;
(2)采用工字型钢板连接传递剪力,空心板的侧边做成直边,简化了传统装配式空心板桥建造工艺中空心板的预制及施工工艺,空心板侧边不需要预留企口缝钢筋,吊装就位后不需要再浇筑混凝土; (2) I-shaped steel plates are used to connect and transmit shear force, and the sides of the hollow slabs are made straight, which simplifies the prefabrication and construction process of the hollow slabs in the traditional prefabricated hollow slab bridge construction process, and the sides of the hollow slabs do not need to be reserved Reinforced rebar, no need to pour concrete after hoisting in place;
(3)由于预制空心板的侧边是直边,所以简化了外膜的支护工艺。 (3) Since the side of the prefabricated hollow plate is straight, the supporting process of the outer membrane is simplified.
(4)桥面铺装不需要改变; (4) The bridge deck pavement does not need to be changed;
(5)钢板传力途径明确,构造简单,设计计算成熟、施工简便; (5) The force transmission path of the steel plate is clear, the structure is simple, the design calculation is mature, and the construction is simple;
(6)本发明适合各种跨径的预应力混凝土或钢筋混凝土装配式空心板桥。 (6) The present invention is suitable for prestressed concrete or reinforced concrete assembled hollow slab bridges with various spans.
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是图1中的I-I视图; Fig. 2 is the I-I view among Fig. 1;
图3是工字钢的结构示意图。 Figure 3 is a schematic structural view of the I-beam.
具体实施方式 Detailed ways
实施例1: Example 1:
由图1-图3所示的装配式空心板桥,包括沿横向从左至右依次连续设置的空心板1,所述空心板1为前后纵向延伸并且所述空心板1为先张法施工的装配式空心板,空心板1的板体内设有1个沿纵向延伸的内孔2,所述空心板1的纵向侧边为直边,并且空心板1所有的侧边均为直边,空心板1的纵向延伸的侧面为直面,即空心板1的纵向延伸的侧面均与该空心板1的上、下板面相垂直。所述纵向为空心板1的长度方向、横向为空心板1的宽向。当然,本发明申请不拘泥于上述形式,每块空心板1的内孔也可设置两个。 The assembled hollow slab bridge shown in Figure 1-3 includes hollow slabs 1 arranged continuously from left to right in the transverse direction, the hollow slabs 1 extend longitudinally from front to back and the hollow slabs 1 are pre-tensioned Assembled hollow plate, the body of the hollow plate 1 is provided with an inner hole 2 extending longitudinally, the longitudinal sides of the hollow plate 1 are straight sides, and all the sides of the hollow plate 1 are straight sides, The longitudinally extending sides of the hollow plate 1 are straight faces, that is, the longitudinally extending sides of the hollow plate 1 are perpendicular to the upper and lower surfaces of the hollow plate 1 . The longitudinal direction is the length direction of the hollow plate 1 , and the transverse direction is the width direction of the hollow plate 1 . Certainly, the application of the present invention is not limited to the above-mentioned form, and two inner holes of each hollow plate 1 may also be provided.
相邻两块空心板1之间均通过工字钢4连接,工字钢4也为前后纵向延伸,工字钢4即横截面是“工”字形的工字型钢板,工字钢4包括上翼缘板5、下翼缘板7和腹板3,上、下翼缘板5、7相平行,腹板3垂直连接在上、下翼缘板5、7之间,腹板3的左右两侧形成两U型的槽口6,工字钢4的两侧槽口6内分别卡入相邻两块空心板1相对的两纵向侧边,空心板1的纵向侧边插入相应工字钢4的槽口6内并紧配合于工字钢4的上、下翼缘板5、7之间,即相邻两块空心板1中左侧空心板1的右侧边与右侧空心板1的左侧边相对,相邻两块空心板1中左侧空心板1的右侧边卡入工字钢4的左侧槽口6内、右侧空心板1的左侧边卡入工字钢4的右侧槽口6内,并且该左侧空心板1的右侧面与工字钢4的腹板3左侧板面相贴合,该右侧空心板1的左侧面与工字钢4的腹板3右侧板面相贴合。由此,所有空心板1可通过工字钢4沿横向依次连续连接成一整体的空心板桥。所述侧边为纵向延伸的侧边、侧面为纵向延伸的侧面。相邻两块空心板1之间的工字钢4为沿纵向依次间隔设置数个,使工字钢4既沿空心板桥长向间隔设置数个以依次连接相邻空心板1使之成为整体空心板桥,又在相邻两空心板1之间沿纵向间隔设置数个。 Two adjacent hollow plates 1 are connected by I-shaped steel 4, and I-shaped steel 4 also extends longitudinally from front to back. The upper flange plate 5, the lower flange plate 7 and the web 3, the upper and lower flange plates 5, 7 are parallel, the web 3 is vertically connected between the upper and lower flange plates 5, 7, the web 3 Two U-shaped notches 6 are formed on the left and right sides, and the notches 6 on both sides of the I-shaped steel 4 are respectively snapped into the opposite longitudinal sides of two adjacent hollow plates 1, and the longitudinal sides of the hollow plates 1 are inserted into corresponding working The notch 6 of the beam 4 fits tightly between the upper and lower flange plates 5 and 7 of the I-beam 4, that is, the right side and the right side of the left hollow plate 1 of the two adjacent hollow plates 1 The left side of the hollow plate 1 is opposite, and the right side of the left hollow plate 1 of the two adjacent hollow plates 1 snaps into the left notch 6 of the I-beam 4, and the left side of the right hollow plate 1 snaps into place. into the right side notch 6 of the I-beam 4, and the right side of the left hollow plate 1 is attached to the left side of the web 3 of the I-beam 4, and the left side of the right hollow plate 1 Fitted with the right side plate surface of the web 3 of the I-beam 4. Thus, all the hollow slabs 1 can be successively connected horizontally through the I-beam 4 to form an integral hollow slab bridge. The side is a longitudinally extending side, and the side is a longitudinally extending side. The I-beams 4 between two adjacent hollow slabs 1 are arranged at intervals along the longitudinal direction, so that several I-beams 4 are arranged at intervals along the length of the hollow slab bridge to sequentially connect adjacent hollow slabs 1 to form a Integral hollow slab bridges are arranged at intervals along the longitudinal direction between two adjacent hollow slabs 1 .
实施例2: Example 2:
装配式空心板桥的建造方法,是针对实施例1所述采用钢板插接连接的装配式空心板桥的建造方法, 其包括如下步骤: The construction method of the prefabricated hollow slab bridge is aimed at the construction method of the prefabricated hollow slab bridge adopting steel plate plug-in connection described in embodiment 1, and it comprises the following steps:
(1)预备实施例1所述的空心板1以及工字钢4:按照预定尺寸加工预制工字钢4,工字钢4腹板3的高度与空心板1的厚度相对应;空心板1在制作时,先根据桥梁等级、跨度、桥面宽度等设计参数进行空心板桥结构分析,计算确定空心板1的截面尺寸、普通钢筋及纵向预应力筋,并根据相邻梁板间抗剪设计要求计算确定工字钢4的结构尺寸、钢板厚度以及间隔距离,空心板1采用先张法施工制造,先张拉纵向预应力筋,再通过支护模板浇筑混凝土,将各个空心板1的侧边均做成直边,空心板1养护足够的天数后,放先张纵向预应力筋,空心板1预制完成; (1) Prepare the hollow plate 1 and the I-beam 4 described in Example 1: process the prefabricated I-beam 4 according to the predetermined size, the height of the web 3 of the I-beam 4 corresponds to the thickness of the hollow plate 1; the hollow plate 1 During fabrication, the structural analysis of the hollow slab bridge is first carried out according to the design parameters such as bridge grade, span, and bridge deck width, and the cross-sectional size, ordinary steel bars and longitudinal prestressed tendons of the hollow slab 1 are calculated and determined, and the shear resistance between adjacent girders and slabs is determined. The design requires calculation and determination of the structural size, steel plate thickness and spacing distance of the I-beam 4. The hollow slab 1 is constructed and manufactured by the pre-tensioning method. The sides are made straight, and after the hollow slab 1 has been maintained for a sufficient number of days, the longitudinal prestressed tendons are stretched first, and the prefabrication of the hollow slab 1 is completed;
(2)吊装空心板1:将预制完成的装配式空心板1运输到桥梁建设场地,沿横向从一侧向另一侧依次吊装、通过工字钢4衔接各个空心板1,即通过工字钢依次将各个空心板沿横向联为整体,空心板1吊装位置需严格满足施工容许误差要求,吊装下一块空心板1时,应先将工字钢4一侧槽口6的上、下翼缘板5、7间插入前一块已吊装完成空心板1的一个纵向侧边,然后将下一块空心板1的指向前一块空心板1的纵向侧边(指向前一块空心板的纵向侧边)准确插接在上一块空心板1上已安装工字钢4的另一侧槽口6的上、下翼缘板5、7间,以此类推,直至最后一块空心板1吊装完成,在各个空心板1吊装完成后,使所有空心板1连接形成整体的空心板桥梁。相邻两块空心板1之间的工字钢4为沿纵向依次间隔设置数个。该步骤使相邻两块空心板1之间通过工字钢4连接,并使工字钢4的两侧槽口6内分别卡入相邻两块空心板1相对的两纵向侧边。 (2) Hoisting hollow slabs 1: Transport the prefabricated assembled hollow slabs 1 to the bridge construction site, hoist them in sequence from one side to the other side along the horizontal direction, and connect each hollow slab 1 through the I-beam 4, that is, pass the I-beam The steel plates are connected horizontally to form a whole in turn. The hoisting position of the hollow plate 1 must strictly meet the construction tolerance requirements. Insert one longitudinal side of the previous hoisted hollow slab 1 between the edge plates 5 and 7, and then point the next hollow slab 1 to the longitudinal side of the previous hollow slab 1 (point to the longitudinal side of the previous hollow slab) Accurately insert between the upper and lower flange plates 5 and 7 of the notch 6 on the other side of the I-beam 4 installed on the last hollow plate 1, and so on until the hoisting of the last hollow plate 1 is completed. After the hoisting of the hollow slabs 1 is completed, all the hollow slabs 1 are connected to form an integral hollow slab bridge. There are several I-beams 4 between two adjacent hollow plates 1 arranged at intervals along the longitudinal direction. In this step, the two adjacent hollow plates 1 are connected by the I-shaped steel 4, and the notches 6 on both sides of the I-shaped steel 4 are snapped into the opposite longitudinal sides of the two adjacent hollow plates 1 respectively.
(3)桥面铺装:按照桥面铺装常规做法完成桥面铺装,完成空心板桥。 (3) Bridge deck pavement: complete the bridge deck pavement according to the conventional bridge deck pavement method, and complete the hollow slab bridge.
本发明所述的装配式空心板桥及其建造方法,其装配式空心板桥的预制空心板1侧边做成直边不需要预留传统的企口缝,通过间隔一定距离设置的工字钢4将相邻两块空心板1连接形成一个整体,以工字钢4代替传统的企口缝混凝土传递空心板1间的剪力,这种方法在预制场将预制好的空心板1吊装就位后不需要再进行企口缝的钢筋连接及混凝土浇筑,简化了装配式空心板1的预制及施工工艺,避免了由于企口缝混凝土容易破坏而引起的横向整体性不足的缺点,空心板1各板之间的横向剪力通过插接工字钢4传递,其传递剪力的传力方式明晰,可提高空心板1传递剪力的能力和沿桥横向的整体性,即提高了装配式空心板桥的横向整体性、增强了装配式空心板1间的剪力传递能力、提高装配式空心板1间横向联系及增强桥梁的整体性。 In the assembled hollow slab bridge and its construction method according to the present invention, the side of the prefabricated hollow slab 1 of the assembled hollow slab bridge is made into a straight edge without reserving the traditional tongue-and-groove seam. Steel 4 connects two adjacent hollow slabs 1 to form a whole, and I-beam 4 replaces the traditional grooved concrete to transmit the shear force between the hollow slabs 1. This method lifts the prefabricated hollow slab 1 in the prefabrication field After it is in place, there is no need for rebar connection and concrete pouring of the grooved joint, which simplifies the prefabrication and construction technology of the prefabricated hollow slab 1, and avoids the shortcomings of insufficient lateral integrity caused by the easy damage of the grooved concrete. The transverse shear force between the plates of the slab 1 is transmitted through the plug-in I-beam 4, and the force transmission method of the shear force is clear, which can improve the ability of the hollow slab 1 to transmit the shear force and the integrity along the transverse direction of the bridge, that is, improve The lateral integrity of the assembled hollow slab bridge enhances the shear force transmission capacity between the assembled hollow slabs, improves the lateral connection between the assembled hollow slabs and enhances the integrity of the bridge.
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