A kind of automatic coating laminating machine
Technical field
The coating, the laminating equipment that the present invention relates to a kind of lithium battery, belong to battery production equipment technical field.
Background technology
Due to the enhancing of scarcity day by day and common people's environmental consciousness of the energy, lithium battery, due to advantages such as environmental protection, safety non-pollutions, is more and more subject to the favor in market.The battery core utmost point group of lithium battery needs positive plate and negative plate to be successively stacked alternately in process of production, and adjacent positive plate and negative plate separate with film, then ties up stacking neat utmost point group.At present, lithium battery manufacturing enterprise adopts respectively independently equipment complete operation in coating operation and lamination operation, and encapsulation tool adopts single-pass mode to carry out coating conventionally, and device efficiency is low, manufacturing cost is higher.
Chinese patent literature CN 102306823(application number is: 201110215862.2) disclose a kind of laminating equipment, comprise unreeling structure, material strip walking mechanism, feeding mechanism, tablet press mechanism, stacking mechanism and cutting mechanism, described unreeling structure is controlled unreels barrier film and positive/negative plate material strip by predetermined stacked order, material strip is delivered to described stacking mechanism via described material strip walking mechanism, described feeding mechanism controlled alternate ground overlays positive/negative plate on the material strip on described stacking mechanism, before reaching predetermined thickness, often after folded a slice pole piece described tablet press mechanism controlled by material strip, the part under this pole piece fastens, described material strip walking mechanism is controlled turns back mobile so that the freedom of material strip is partially folded and cover this pole piece, the controlled material strip that cuts off when lamination reaches predetermined thickness of described cutting mechanism.This laminating equipment has the function of coating and lamination concurrently, but its coating is by material strip walking mechanism, material strip to be turned back between adjacent pole piece, thereby covers the upper and lower surface of every pole piece, and connected pole piece is separated.This its material strip of coating mode in the end cuts off, and centre is continuous, and coating poor effect unreels, easy generation problem during compressing tablet, once middle generation problem just must be redo.
Chinese patent literature CN102544435(application number is: 201110432184.5) disclose a kind of laminating machine, it comprises frame, base plate, film placing mechanism, membrane tension Jiu Bian mechanism, stacking mechanism, winding mechanism, Material moving device, feed mechanism, discharging drawstring, adhesive tape rubberizing mechanism, two feed mechanisms, two detent mechanisms and two magazines; Base plate is vertically installed in frame, film placing mechanism, membrane tension Jiu Bian mechanism, two feed mechanisms, two detent mechanisms, two magazines and adhesive tape rubberizing mechanism are all installed on base plate, stacking mechanism, winding mechanism, Material moving device are all installed in frame, and discharging drawstring runs through described frame through described Material moving device, described winding mechanism and described stacking mechanism.This laminating machine has the function of coating and lamination concurrently, still, thereby this laminating machine winding mechanism clamps battery core by clip, is rotated and carries out coating.This laminating machine stacking mechanism is fixed two parallel paws on same electric rotating machine, thereby alternately compress one by one pole piece by rotation paw, carries out lamination.This laminating machine solves sucker and easily draws the problem of multi-disc pole piece simultaneously by hairbrush is installed on magazine.
Summary of the invention
The technical problem to be solved in the present invention is, proposes a kind of lamination process full-automatic, and lamination accurate positioning, automatic coating laminating machine that regularity is high.
The present invention is that the technical scheme that solves the problems of the technologies described above proposition is: a kind of automatic coating laminating machine, comprise lamination device, described lamination device comprises slice receiving mechanism of slice, for mobile pole piece to the sucker Qu Pian mechanism of described slice receiving mechanism of slice with for driving the lamination translation mechanism of this sucker Qu Pian mechanism translation; Described slice receiving mechanism of slice comprises the substrate that takes up, the portable plate that takes up, the guidance set that takes up, the platform that takes up, the elastic parts that takes up, holding piece, holding piece connecting rod and holding piece cylinder;
The described portable plate that takes up is slidably connected with the substrate upward and downward that takes up by the guidance set that takes up; The described platform that takes up is connected with the portable plate elasticity that takes up and can be moved up and down with respect to the portable plate that takes up by the elastic parts that takes up;
Described holding piece connecting rod arranges and lays respectively at the relative both sides of the platform that takes up in pairs; Described holding piece arranges the top that is fixedly connected on respectively on corresponding holding piece connecting rod and is positioned at the edge of table that takes up in pairs, a relative side of holding piece is wedge shape, holding piece cylinder arranges in pairs and is fixedly connected on and takes up on substrate, and the piston rod of holding piece cylinder is fixedly connected with corresponding holding piece connecting rod.
Technique scheme preferably a kind of: above-mentioned slice receiving mechanism of slice also comprises take up motor and the screw pair that takes up; The motor that takes up is fixedly connected on and takes up on substrate; The nut of the described screw pair that takes up is fixedly connected on and takes up on portable plate, and the screw rod of the screw pair that takes up is through taking up portable plate and being connected with the motor shaft of the motor that takes up; The described elastic parts that takes up comprises sleeve pipe, limited post and the spring that takes up; Described casing pipe sleeve is located at limited post and takes up outside spring, and the bottom of sleeve pipe is fixedly connected on and takes up on portable plate; The top of described limited post is fixedly connected on and takes up on platform; One end of the described spring that takes up and the bottom of limited post offset, and the other end offsets with the platform that takes up.
Technique scheme preferably a kind of: above-mentioned take up guidance set by be fixedly connected on take up on portable plate take up bearing and pass described in take up bearing and be fixedly connected on the guide pillar that takes up taking up on substrate and form.
Technique scheme preferably a kind of: above-mentioned lamination translation mechanism comprises lamination motor, lamination screw pair, lamination guide rail and lamination portable plate; Described lamination motor and lamination guide rail are fixedly connected in frame; Described lamination guide rail is provided with lamination slide block; Screw rod and the frame of described lamination screw pair are rotationally connected, and its one end is connected with the motor shaft of lamination motor; Lamination portable plate is fixedly connected on the nut of described lamination slide block and lamination screw pair.
Technique scheme preferably a kind of: above-mentioned lamination device also comprises slide rail, and described slide rail is fixedly connected in frame, and extends to outside frame; Described slice receiving mechanism of slice and slide rail are slidably connected, and described slice receiving mechanism of slice is limited on slide rail by slice receiving mechanism of slice snap close.
Prevent the sheets of inhaling when making sucker get sheet, technique scheme preferably a kind of: above-mentioned sucker Qu Pian mechanism comprises sucker cylinder, sucker guidance set, suction cup base, sucker portable plate and Suction cup assembly more; Described sucker portable plate is slidably connected by sucker guidance set and suction cup base upward and downward; Described sucker cylinder is fixedly connected on suction cup base, and the piston rod of described sucker cylinder passes suction cup base and is fixedly connected with sucker portable plate;
Described Suction cup assembly comprises sucker substrate, sucker post, sucker, push rod and top; Described sucker substrate is fixedly connected on sucker portable plate by joint pin; Described sucker substrate is rectangle, and described sucker post is hollow posts, sucker post have four and respectively through and be fixed on four angles of sucker substrate; Described sucker is set in the bottom of sucker post, and the lower edge of each sucker is positioned in same level; The top of sucker post is connected with air pump; Described push rod is connected with sucker substrate elasticity and can moves up and down with respect to sucker substrate through the central position of sucker substrate; The sheathed bottom that is fixed on push rod, described top, the lower edge of top is than the low 2mm to 8mm of the lower edge of sucker.
Technique scheme preferably a kind of: above-mentioned Suction cup assembly also comprises push rod back-up ring, stop nut and push rod spring; The sheathed bottom that is fixed on push rod of described push rod back-up ring, described push rod back-up ring is positioned at the top of top; Described stop nut screws and is fixed on push rod, and is positioned at the top of sucker substrate; Described push rod spring is set on push rod, and between push rod back-up ring and sucker substrate, the two ends of described push rod spring offset with push rod back-up ring and sucker substrate respectively.
Technique scheme preferably a kind of: above-mentioned sucker guidance set is by being fixedly connected on getting sheet bearing and forming through the sheet guide pillar of getting of getting sheet bearing and be fixedly connected on sucker portable plate on suction cup base.
Technique scheme preferably a kind of: above-mentioned automatic coating laminating machine is frame also, and be located at the lower diaphragm plate unwinding device in described frame, upper membrane unwinding device, film advance mechanism, move sheet devices, envelope pressure device and shear;
Described lamination device is located in frame, described in the substrate that takes up be fixedly connected with frame;
What described frame was provided with strip moves sheet platform;
Described film advance mechanism comprises sucker Qu Pian mechanism and send sheet translation mechanism for what drive the translation of this sucker Qu Pian mechanism;
The described sheet devices that moves comprises and moves plate base, for driving, moves the clamping plate translation mechanism clamping plate of plate base translation, clamping plate cylinder and base plate for driving clamping plate to press down; Described clamping plate cylinder, base plate and clamping plate are located at and are moved on plate base; Described base plate arranges in pairs, and lays respectively at the both sides of moving sheet platform, and described clamping plate are positioned at the top of base plate;
Described envelope pressure device comprises being positioned at and moves the heat-sealing assembly of sheet platform top and for driving the heat-sealing elevating mechanism of heat-sealing assembly lifting;
Described upper membrane unwinding device, film advance mechanism and lower diaphragm plate unwinding device successively arrange, for to upper barrier film, positive plate and the lower diaphragm plate being cascading is provided between described clamping plate and base plate; When in clamping plate and base plate clamping, barrier film, positive plate and lower diaphragm plate carry out translation, described heat-sealing assembly rises; When clamping plate and base plate unclamp translation while resetting, described heat-sealing assembly presses down upper barrier film, positive plate and lower diaphragm plate is sealed; Described shear is for cutting off upper barrier film and the lower diaphragm plate after heat-sealing; The sucker Qu Pian mechanism of lamination device is for successively putting into slice receiving mechanism of slice by the positive plate after negative plate and heat-sealing.
Technique scheme preferably a kind of: above-mentioned sucker Qu Pian mechanism, base plate, clamping plate, heat-sealing assembly, the sucker Qu Pian mechanism of lamination device and the quantity of slice receiving mechanism of slice of moving sheet platform, film advance mechanism is corresponding with position, forms 2 to 12 service aisles.
Above-mentioned clamping plate are divided into front plate, middle clamp plate and rear plate; Described envelope pressure device also comprises front pressuring plate, front pressuring plate elevating mechanism, rear fender and rear fender elevating mechanism; Described front pressuring plate and rear fender are positioned at and move sheet platform top; Described front plate is corresponding with the position of front pressuring plate, and described middle clamp plate is corresponding with the position of heat-sealing assembly, and described rear plate is corresponding with the position of rear fender;
Described front pressuring plate elevating mechanism comprises front pressuring plate cylinder, front pressuring plate substrate and front pressuring plate elastic guide assembly; Described front pressuring plate cylinder is fixedly connected in frame, and the piston rod of front pressuring plate cylinder protrudes upward and is fixedly connected with front pressuring plate substrate; Described rear fender elevating mechanism comprises rear fender cylinder, rear fender substrate and rear fender elastic guide assembly; Described rear fender cylinder is fixedly connected in frame, and the piston rod of rear fender cylinder protrudes upward and is fixedly connected with rear fender substrate; Described heat-sealing elevating mechanism comprises heat-sealing cylinder, heat-sealing substrate, heat-sealing portable plate, heat-sealing guidance set; Described heat-sealing substrate is fixedly connected in frame; Described heat-sealing portable plate is slidably connected by heat-sealing guidance set and heat-sealing substrate upward and downward; Described heat-sealing cylinder is fixedly connected on heat-sealing substrate, and the piston rod of heat-sealing cylinder is fixedly connected with through heat-sealing substrate and with heat-sealing portable plate.
When front plate, middle clamp plate and rear plate and base plate clamp upper barrier film, positive plate and lower diaphragm plate backward during translation, described front pressuring plate, rear fender and heat-sealing assembly rise; When front plate, middle clamp plate and rear plate and base plate unclamp translation forward while resetting, described front pressuring plate, rear fender and heat-sealing assembly press down upper barrier film, positive plate and lower diaphragm plate are pressed in and are moved on sheet platform.
Above-mentioned lower diaphragm plate unwinding device comprises lower diaphragm plate unreeling shaft, lower diaphragm plate let off roll, lower diaphragm plate straining pulley, lower diaphragm plate tension force bolt and lower diaphragm plate directive wheel; Described lower diaphragm plate unreeling shaft and frame are rotationally connected; Described lower diaphragm plate let off roll and lower diaphragm plate straining pulley are sheathed to be fixed on lower diaphragm plate unreeling shaft; Described lower diaphragm plate tension force bolt screws on lower diaphragm plate unwinding rack, and is parallel to lower diaphragm plate unreeling shaft, and its head and lower diaphragm plate straining pulley offset; Described lower diaphragm plate directive wheel and frame are rotationally connected, and are positioned at the place ahead of moving sheet platform;
Described upper membrane unwinding device comprises membrane unwinding axle, upper membrane unwinding roller, upper membrane tension wheel, upper membrane tension bolt and upper barrier film directive wheel; Described upper membrane unwinding axle and frame are rotationally connected; Described upper membrane unwinding roller and sheathed being fixed on membrane unwinding axle of upper membrane tension wheel; Described upper membrane tension bolt screws on upper membrane unwinding frame, and is parallel to membrane unwinding axle, and its head and upper membrane tension wheel offset; Described upper barrier film directive wheel and frame are rotationally connected, and are positioned at the front end top of moving sheet platform;
Above-mentioned shear comprises framework, upper cutter, lower cutter, cutting knife guide rail, capacity eccentric bearing, hinged seat, power transmission shaft and shear motor; Described framework is fixedly connected in frame; Described cutting knife guide rail has two upward and downward settings and is fixedly connected on the both sides of framework, and described cutting knife guide rail is provided with upper cutter slide block and lower cutter slide block; The two ends of described upper cutter are fixedly connected on respectively on upper cutter slide block, and the two ends of described lower cutter are fixedly connected on respectively on lower cutter slide block; The edge of a knife of upper cutter and lower cutter is relative; Described hinged seat is fixedly connected on respectively the top of upper cutter and lower cutter; Described power transmission shaft lays respectively at the top of upper cutter and the below of lower cutter, and power transmission shaft is along the length direction setting of upper cutter and lower cutter and be rotationally connected with framework; Sheathed being fixed on corresponding power transmission shaft of inner ring of described capacity eccentric bearing, the outer ring of capacity eccentric bearing is hinged with corresponding hinged seat.
The above-mentioned sheet devices that moves also comprises clamping plate elastic guide assembly; Described base plate is fixedly connected on and moves on plate base; Described clamping plate by clamping plate elastic guide assembly with move plate base upward and downward Elastic Sliding and be connected; Described clamping plate elastic guide assembly comprise be fixedly connected on the clamping plate bearing that moves on plate base, through the clamping plate guide pillar of described clamping plate bearing, be fixedly connected on the clamping plate portable plate of described clamping plate guide pillar bottom, through the pull bar of described clamping plate portable plate, be fixedly connected on the clamping plate limiting plate of described pull bar bottom and be set in the pull-rod spring on described pull bar; Described clamping plate guide pillar top is fixedly connected on clamping plate; The top of described pull bar is provided with pull bar back-up ring, and the two ends of pull-rod spring offset with pull bar back-up ring and clamping plate portable plate respectively; Described clamping plate cylinder is fixedly connected on and moves on plate base, and the piston rod of clamping plate cylinder is fixedly connected with clamping plate limiting plate;
Described front pressuring plate elastic guide assembly comprises the front pressuring plate portable plate that is connected with front pressuring plate substrate upward and downward Elastic Sliding by front pressuring plate elastic parts, be fixedly connected on front pressuring plate bearing in frame and through the front pressuring plate guide pillar of described front pressuring plate bearing; The top of described front pressuring plate guide pillar is fixedly connected with front pressuring plate portable plate, and the bottom of described front pressuring plate guide pillar is fixedly connected with front pressuring plate;
Described rear fender elastic guide assembly comprises the rear fender portable plate that is connected with rear fender substrate upward and downward Elastic Sliding by rear fender elastic parts, be fixedly connected on rear fender bearing in frame and through the rear fender guide pillar of described rear fender bearing; The top of described rear fender guide pillar is fixedly connected with rear fender portable plate, and the bottom of described rear fender guide pillar is fixedly connected with rear fender;
Described heat-sealing guidance set forms by being fixedly connected on the heat-sealing bearing on heat-sealing substrate and passing described heat-sealing bearing and be fixedly connected on the heat-sealing guide pillar sealing on portable plate;
Above-mentionedly send sheet translation mechanism to comprise to send sheet motor, send sheet screw pair, send sheet guide rail and send sheet crossbeam; The described sheet motor and send sheet guide rail to be fixedly connected in frame of sending, described in send sheet guide rail to be provided with to send sheet slide block; The described screw rod of sheet screw pair and the frame sent is rotationally connected, and its one end is connected with sending the motor shaft of sheet motor; The described sheet crossbeam that send send sheet slide block described in being fixedly connected on and send on the nut of sheet screw pair; Described sucker Qu Pian mechanism is arranged on and send on sheet crossbeam;
Described clamping plate translation mechanism comprises and moves sheet motor, moves sheet screw pair, move sheet guide rail and move plate base; Describedly move sheet motor and move sheet guide rail and be fixedly connected in frame; The described sheet guide rail that moves is provided with and moves sheet slide block; Described screw rod and frame of moving sheet screw pair is rotationally connected, and its one end is connected with the motor shaft that moves sheet motor; The described plate base that moves moves sheet slide block described in being fixedly connected on and moves on the nut of sheet screw pair;
Above-mentioned film advance mechanism also comprises anode pole piece box; Described lamination device also comprises cathode pole piece box; Described anode pole piece box and cathode pole piece box are removable to be fixed in frame, and anode pole piece box and cathode pole piece box are the cuboids being surrounded by four blocks of side plates; Frame is provided with pole piece box support, and the top of pole piece box support is provided with pole piece box fixture; Described pole piece box fixture comprises guide vane end stop and pole piece box snap close; Described guide vane end stop has three, lays respectively at the outside of three blocks of side plates of corresponding pole piece box, and described pole piece box snap close is positioned at the outside of another piece side plate of corresponding pole piece box; Middle part and the pole piece box support of described pole piece box snap close are hinged, and one end is provided with the limited post that the side plate with corresponding pole piece box offsets, and the other end is provided with spanner.
In described anode pole piece box and cathode pole piece box, be equipped with pole piece supporting plate, the below of described pole piece supporting plate is provided with pole piece lifting assembly; Described pole piece lifting assembly comprises pole piece lifting motor, pole piece lifting screw pair and pole piece lifting guide pillar; Described pole piece lifting motor is fixedly connected in frame; The top of described pole piece lifting guide pillar is fixedly connected on the bottom of pole piece supporting plate, and pole piece lifting guide pillar vertically arranges, and it passes frame and is slidably connected with frame; The nut of described pole piece lifting screw pair is fixedly connected in frame; The screw rod of described pole piece lifting screw pair is through frame, and one end is fixedly connected on the bottom of pole piece supporting plate, and the other end is connected with the motor shaft of pole piece lifting motor.
The good effect that the present invention has:
(1) slice receiving mechanism of slice of automatic coating laminating machine of the present invention adopts take up Electric Machine Control portable plate and platform one lifting that takes up, adopt holding piece that pole piece is pressed on and is taken up on platform, its platform that takes up is limited on portable plate by elastic parts, when sucker Qu Pian mechanism is positioned over pole piece on the platform that takes up, sucker Qu Pian mechanism compresses pole piece, what holding piece was in good time opens, the Electric Machine Control that takes up the together decline of platform with sucker Qu Pian mechanism that takes up, what then holding piece was in good time closes up, when sucker Qu Pian mechanism together rises to certain position with the platform that takes up, the compression pole piece on platform that takes up, sucker Qu Pian mechanism and holding piece have been realized the seamless link that compresses pole piece, thereby location when pole piece is stacked is more accurate, while stacking because so compacted regularity is high all the time.
(2) slice receiving mechanism of slice of automatic coating laminating machine of the present invention is located on slide rail and can shifts out easily, then takes the pole piece stacking away.
(3) translation mechanism of the lamination device of automatic coating laminating machine of the present invention, consists of corresponding servomotor, ball screw pair, line slideway, and load capacity is strong, stable, and translation precision is high, safe and reliable.And adopt motor and cylinder as power source, cleanliness without any pollution.
(4) automatic coating laminating machine of the present invention the elastic parts that takes up of lamination device by sleeve pipe, limited post and the spring that takes up, formed, the guidance set that takes up consists of corresponding bearing and guide pillar, stable, weares and teares less.
(5) the sucker Qu Pian mechanism of automatic coating laminating machine of the present invention adopts four sucker structures, and set up the push rod of elastic spacing on sucker substrate in central authorities, the bottom of push rod is arranged with top, the lower edge of top is lower than the lower edge of sucker, when sucker holds the pole piece of the superiors, under the effect of top, under the mediad of this pole piece, arch upward, make to produce gap between this pole piece and next pole piece, next pole piece can not adsorb by this pole piece, thereby has avoided the generation of many suctions sheet phenomenon.
(6) automatic coating laminating machine of the present invention adopts upper membrane unwinding device, film advance mechanism and lower diaphragm plate unwinding device respectively upper barrier film, positive plate and lower diaphragm plate to be delivered on mobile platform, and adopt the mobile mode of clamping plate and base plate clamping to carry barrier film, positive plate and lower diaphragm plate, and seal in course of conveying, can effectively guarantee that barrier film and positive plate relative displacement can not occur in motion process, coating precision is high, coating speed is fast, and coating is effective.Coating laminating machine of the present invention also adopts shear to cut sealing and being linked to be upper barrier film, positive plate and the lower diaphragm plate of, adopt sucker Qu Pian mechanism to replace mobile negative plate and the good positive plate of coating, overlayed in slice receiving mechanism of slice, thereby automatically complete whole coating, lamination process, operating efficiency is high.
(7) automatic coating laminating machine film advance mechanism of the present invention, move sheet devices, envelope pressure device, shear and lamination device and set gradually formation modules, its reasonable in design, compactness, can expand arbitrarily, form a plurality of service aisles, each device can adopt synchronous coating and the lamination of processing on many service aisles of a set of dynamical system, greatly increases work efficiency.
(8) automatic coating laminating machine of the present invention moves many bank clamping plates that are equipped with on chip, seal to press-fit and be equipped with the corresponding pressing plate in positions a plurality of and corresponding clamping plate, when in clamping plate and base plate clamping, barrier film, positive plate and lower diaphragm plate move to a rear station, pressing plate or heat-sealing assembly move on sheet platform being pressed under upper barrier film, positive plate and lower diaphragm plate, when clamping plate and base plate unclamp while getting back to original position, upper barrier film, positive plate and lower diaphragm plate are owing to being held down, can there is not relative displacement, so progressively move afterwards, be conducive to further guarantee the precision of coating.
(9) the upper and lower membrane unwinding device of automatic coating laminating machine of the present invention is driven unwinding device, the tension force bolt that is equipped with straining pulley in upper and lower membrane unwinding device and props up straining pulley can adjustment of tonicity bolt by turn tension force bolt and straining pulley between frictional force, thereby regulate the tension force while unreeling.
(10) shear of automatic coating laminating machine of the present invention adopts the upper and lower cutting knife being oppositely arranged, thereby drive capacity eccentric bearing rotation to drive upper and lower cutting knife to close up by power transmission shaft, barrier film is cut, and it is stable, and operating accuracy is high.
(11) the clamping plate elastic guide assembly of automatic coating laminating machine of the present invention can be so that clamping plate and base plate Quick-clamped, unclamp, thereby guarantee to complete fast, efficiently and accurately pinching of barrier film, positive plate and lower diaphragm plate.
(12) automatic coating laminating machine of the present invention is provided with pole piece box, and pole piece box is fixed in frame by pole piece box fixture is removable, when pole piece size model changes, can replace easily.In addition, in pole piece box, be provided with pole piece supporting plate, pole piece lifting assembly is controlled the lifting of pole piece supporting plate, when sucker Qu Pian mechanism is positioned at pole piece box top and declines, pole piece supporting plate rises and coordinates sucker Qu Pian mechanism to draw pole piece under the effect of pole piece lifting assembly, thereby pole piece is constantly reduced also, can not exert an influence to sucker Qu Pian mechanism absorption pole piece, also save the stroke of sucker Qu Pian mechanism simultaneously.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, automatic coating laminating machine of the present invention is described further.
Fig. 1 is the perspective view of the automatic coating laminating machine of the embodiment of the present invention 1;
Fig. 2 is the vertical view of the automatic coating laminating machine in Fig. 1;
Fig. 3 is the perspective view of the frame in Fig. 1;
Fig. 4 is the perspective view of the film advance mechanism in Fig. 1;
Fig. 5 is the perspective view of the sucker Qu Pian mechanism in Fig. 1;
Fig. 6 is the perspective view of the Suction cup assembly in Fig. 5;
Fig. 7 is the perspective view of moving sheet devices in Fig. 1;
Partial sectional view when Fig. 8 is moving sheet devices and observe from the side in Fig. 7;
Fig. 9 is the perspective view of the envelope pressure device in Fig. 1;
Figure 10 is the perspective view of the shear in Fig. 1;
Figure 11 is lamination frame in Fig. 1 and the perspective view of lamination device;
Figure 12 is the perspective view at the positive and negative electrode pole piece box place in Fig. 1;
Figure 13 is the perspective view of the slice receiving mechanism of slice in Figure 11;
Figure 14 is the partial sectional view of the slice receiving mechanism of slice in Figure 13 while observing from the side;
The structural representation of first step when Figure 15 is the slice receiving mechanism of slice work in Figure 13;
The structural representation of second step when Figure 16 is the slice receiving mechanism of slice work in Figure 13;
The structural representation of the 3rd step when Figure 17 is the slice receiving mechanism of slice work in Figure 13;
The structural representation of the 4th step when Figure 18 is the slice receiving mechanism of slice work in Figure 13;
The structural representation of the 5th step when Figure 19 is the slice receiving mechanism of slice work in Figure 13;
The structural representation of the 6th step when Figure 20 is the slice receiving mechanism of slice work in Figure 13;
Figure 21 is the structural representation of positive plate coating, heat-sealing, shearing.
The mark of above-mentioned accompanying drawing is as follows:
Frame 1, coating frame 1-1, lamination frame 1-2, coating platform 1-3, lamination platform 1-4, moves sheet platform 1-5, pole piece box support 1-6, guide vane end stop 1-6-1, pole piece box snap close 1-6-2, limited post 1-6-3, spanner 1-6-4, heat-sealing support 1-7,
Lower diaphragm plate unwinding device 2, lower diaphragm plate unwinding rack 2-1, lower diaphragm plate unreeling shaft 2-2, lower diaphragm plate let off roll 2-3, lower diaphragm plate straining pulley 2-4, lower diaphragm plate directive wheel 2-5, lower diaphragm plate leading truck 2-6,
Upper membrane unwinding device 3, upper membrane unwinding frame 3-1, upper membrane unwinding axle 3-2, upper membrane unwinding roller 3-3, upper membrane tension wheel 3-4, upper membrane tension bolt 3-4-1, upper barrier film directive wheel 3-5, upper barrier film leading truck 3-6,
Film advance mechanism 4, send sheet motor 4-1, send sheet screw pair 4-2, send sheet guide rail 4-3, send sheet crossbeam 4-4, send sheet translation support 4-5, anode pole piece box 4-6,
Move sheet devices 5, move sheet motor 5-1, move sheet screw pair 5-2, move sheet guide rail 5-3, move plate base 5-4, clamping plate cylinder 5-5, base plate 5-6, clamping plate 5-7, front plate 5-7-1, middle clamp plate 5-7-2, rear plate 5-7-3, clamping plate elastic guide assembly 5-8, clamping plate bearing 5-8-1, clamping plate guide pillar 5-8-2, clamping plate portable plate 5-8-4, pull bar 5-8-5, clamping plate limiting plate 5-8-6, pull-rod spring 5-8-7, pull bar back-up ring 5-8-8, moves sheet electric machine support 5-9
Envelope pressure device 6, front pressuring plate 6-1-1, front pressuring plate cylinder 6-1-2, front pressuring plate substrate 6-1-3, front pressuring plate elastic guide assembly 6-1-4, front pressuring plate portable plate 6-1-5, front pressuring plate bearing 6-1-6, front pressuring plate guide pillar 6-1-7, front pressuring plate elastic parts 6-1-8, rear fender 6-2-1, rear fender cylinder 6-2-2, rear fender substrate 6-2-3, rear fender elastic guide assembly 6-2-4, rear fender portable plate 6-2-5, rear fender bearing 6-2-6, rear fender guide pillar 6-2-7, rear fender elastic parts 6-2-8, heat-sealing assembly 6-3-1, heat-sealing cylinder 6-3-2, heat-sealing substrate 6-3-3, heat-sealing portable plate 6-3-4, heat-sealing guidance set 6-3-5,
Shear 7, framework 7-1, upper cutter 7-2, lower cutter 7-3, cutting knife guide rail 7-4, capacity eccentric bearing 7-5, hinged seat 7-6, power transmission shaft 7-7, shear motor 7-8, shaft coupling 7-9,
Lamination device 8, lamination motor 8-1, lamination screw pair 8-2, lamination guide rail 8-3, lamination portable plate 8-4, shear platform 8-5, transition platform 8-6, cathode pole piece box 8-7, slice receiving mechanism of slice 8-8, motor 8-8-1 takes up, screw pair 8-8-2 takes up, substrate 8-8-3 takes up, portable plate 8-8-4 takes up, guidance set 8-8-5 takes up, bearing 8-8-51 takes up, guide pillar 8-8-52 takes up, platform 8-8-6 takes up, elastic parts 8-8-7 takes up, sleeve pipe 8-8-71, limited post 8-8-72, spring 8-8-73 takes up, holding piece 8-8-8, holding piece connecting rod 8-8-9, holding piece cylinder 8-8-10, connecting plate 8-8-11, slide rail 8-9, slice receiving mechanism of slice snap close 8-10,
Sucker Qu Pian mechanism 9, sucker cylinder 9-1, sucker guidance set 9-2, get sheet bearing 9-2-1, get sheet guide pillar 9-2-2, suction cup base 9-3, sucker portable plate 9-4, Suction cup assembly 9-5, sucker substrate 9-5-1, sucker post 9-5-2, sucker 9-5-3, hose coupling screw thread 9-5-4, push rod 9-5-5, push rod back-up ring 9-5-6, top 9-5-7, stop nut 9-5-8, push rod spring 9-5-9
Pole piece supporting plate 10-1, pole piece lifting assembly 10-2,
Pole piece 100, hot-sealing line a, shear line b.
Embodiment
In the specific embodiment of the present invention, to the description of the orientation of each parts and correlation, be to be placed under the state on level ground and to carry out according to automatic coating laminating machine, the right side of Fig. 2 is the place ahead of automatic coating laminating machine, the left side of Fig. 2 is the rear of automatic coating laminating machine, the below of Fig. 2 is the left side of automatic coating laminating machine, and the top of Fig. 2 is the right side of automatic coating laminating machine.
Embodiment 1
The automatic coating laminating machine of the present embodiment, as depicted in figs. 1 and 2, comprises frame 1, lower diaphragm plate unwinding device 2, upper membrane unwinding device 3, film advance mechanism 4, moves sheet devices 5, seals pressure device 6, shear 7 and lamination device 8.
As shown in Figure 1 to Figure 3, frame 1 comprises coating frame 1-1 and the lamination frame 1-2 of adjacent setting, and coating frame 1-1 is positioned at the place ahead of lamination frame 1-2.Lower diaphragm plate unwinding device 2, upper membrane unwinding device 3, film advance mechanism 4, move sheet devices 5 and envelope pressure device 6 be located on coating frame 1-1.Lamination device 8 is located on lamination frame 1-2.Shear 7 is located on coating frame 1-1 and between lamination frame 1-2.Move the rear that sheet devices 5 is positioned at film advance mechanism 4, envelope pressure device 6 is positioned at the top of moving sheet devices 5.Lower diaphragm plate unwinding device 2, upper membrane unwinding device 3, film advance mechanism 4, move sheet devices 5, envelope pressure device 6, shear 7 and lamination device 8 and form six service aisles, can carry out the work of coating lamination simultaneously.The top of coating frame 1-1 is provided with horizontally disposed coating platform 1-3.The top of lamination frame 1-2 is provided with horizontally disposed lamination platform 1-4.Before and after the top of coating platform 1-3 is provided with to horizontally disposed strip move sheet platform 1-5, the quantity of moving sheet platform 1-5 is corresponding with quantity and the position of service aisle with position.
As shown in figures 1 and 3, lower diaphragm plate unwinding device 2 comprises lower diaphragm plate unwinding rack 2-1, lower diaphragm plate unreeling shaft 2-2, lower diaphragm plate let off roll 2-3, lower diaphragm plate straining pulley 2-4, lower diaphragm plate tension force bolt, lower diaphragm plate directive wheel 2-5 and lower diaphragm plate leading truck 2-6.Lower diaphragm plate unwinding rack 2-1 is fixedly connected on coating platform 1-3 from below.Lower diaphragm plate unreeling shaft 2-2 is rotationally connected by bearing pair and lower diaphragm plate unwinding rack 2-1.Lower diaphragm plate let off roll 2-3 and lower diaphragm plate straining pulley 2-4 are sheathed to be fixed on lower diaphragm plate unreeling shaft 2-2.Lower diaphragm plate tension force bolt screws on lower diaphragm plate unwinding rack 2-1, and is parallel to lower diaphragm plate unreeling shaft 2-2.The head of lower diaphragm plate tension force bolt and lower diaphragm plate straining pulley 2-4 offset.On lower diaphragm plate let off roll 2-3, be wound with lower diaphragm plate.Lower diaphragm plate leading truck 2-6 is fixedly connected on coating platform 1-3 from top.Lower diaphragm plate directive wheel 2-5 and lower diaphragm plate leading truck 2-6 are rotationally connected, and lower diaphragm plate directive wheel 2-5 is positioned at the place ahead of moving sheet platform 1-5.The quantity of lower diaphragm plate unwinding device 2 is corresponding with quantity and the position of service aisle with position.Lower diaphragm plate unwinding device 2 is driven unwinding devices, by turn lower diaphragm plate tension force bolt, can regulate the frictional force between lower diaphragm plate tension force bolt and lower diaphragm plate straining pulley 2-4, thus the tension force while regulating lower diaphragm plate to unreel.
As shown in Figure 1 to Figure 3, upper membrane unwinding device 3 comprises membrane unwinding frame 3-1, upper membrane unwinding axle 3-2, upper membrane unwinding roller 3-3, upper membrane tension wheel 3-4, upper membrane tension bolt 3-4-1, upper barrier film directive wheel 3-5 and upper barrier film leading truck 3-6.Upper membrane unwinding frame 3-1 is fixedly connected on coating platform 1-3 from top.Upper membrane unwinding axle 3-2 is rotationally connected by bearing pair and upper membrane unwinding frame 3-1.3-4 is sheathed is fixed on membrane unwinding axle 3-2 for upper membrane unwinding roller 3-3 and upper membrane tension wheel.Upper membrane tension bolt 3-4-1 screws on upper membrane unwinding frame 3-1, and is parallel to membrane unwinding axle 3-2.The head of upper membrane tension bolt 3-4-1 and upper membrane tension wheel 3-4 offset.On upper membrane unwinding roller 3-3, be wound with barrier film.Upper barrier film leading truck 3-6 is fixedly connected on coating platform 1-3 from top.Upper barrier film directive wheel 3-5 and upper barrier film leading truck 2-6 are rotationally connected, and upper barrier film directive wheel 2-5 is positioned at the front end top of moving sheet platform 1-5.The quantity of upper membrane unwinding device 3 is corresponding with quantity and the position of service aisle with position.Upper membrane unwinding device 3 is driven unwinding devices, by membrane tension bolt 3-4-1 in turn, can regulate the frictional force between upper membrane tension bolt 3-4-1 and upper membrane tension wheel 3-4, thus the tension force while regulating upper membrane unwinding.
As shown in Fig. 4 and Figure 12, film advance mechanism 4 comprises and send sheet translation mechanism, sucker Qu Pian mechanism 9 and anode pole piece box 4-6.Anode pole piece box 4-6 is removable to be fixed on coating platform 1-3.The quantity of anode pole piece box 4-6 is corresponding with quantity and the position of service aisle with position.
As shown in Figure 4, sending sheet translation mechanism to comprise send sheet motor 4-1, send sheet screw pair 4-2, send sheet guide rail 4-3, send sheet crossbeam 4-4 and send sheet translation support 4-5.Sending sheet motor 4-1 is servomotor.Send sheet motor 4-1 and send sheet guide rail 4-3 by sending sheet translation support 4-5 to be fixedly connected on coating platform 1-3.Sending sheet guide rail 4-3 is two line slideways that are horizontally disposed with and are parallel to each other.Send sheet guide rail 4-3 to be provided with and send sheet slide block.Sending sheet screw pair 4-2 is that ball screw is secondary, comprises the screw rod and the nut that match.The screw rod that send sheet screw pair 4-2 is by bearing pair and send sheet translation support 4-5 to be rotationally connected and send between sheet guide rail 4-3 at two, send screw rod one end of sheet screw pair 4-2 to be connected with sending the motor shaft of sheet motor 4-1.Send about sheet crossbeam 4-4 to being horizontally disposed with, send the bottom of sheet crossbeam 4-4 to be fixedly connected on and send sheet slide block and send on the nut of sheet screw pair 4-2.Send sheet motor 4-1 to drive and send sheet screw pair 4-2 motion, thereby sucker Qu Pian mechanism 9 is moved forward and backward under the guiding of sending sheet guide rail 4-3.
As shown in Figure 5, sucker Qu Pian mechanism 9 comprises sucker cylinder 9-1, sucker guidance set 9-2, suction cup base 9-3, sucker portable plate 9-4 and Suction cup assembly 9-5.Suction cup base 9-3 is fixedly connected on and send on sheet crossbeam 4-4.Sucker portable plate 9-4 is slidably connected by sucker guidance set 9-2 and suction cup base 9-3 upward and downward.Sucker guidance set 9-2 is by being fixedly connected on getting sheet bearing 9-2-1 and forming through the sheet guide pillar 9-2-2 that gets that gets sheet bearing 9-2-1 and be fixedly connected on sucker portable plate 9-4 on suction cup base 9-3.Sucker cylinder 9-1 is fixedly connected on suction cup base 9-3 from top, and the piston rod of sucker cylinder 9-1 passes suction cup base 9-3 and is fixedly connected with sucker portable plate 9-4.Sucker cylinder 9-1 can drive Suction cup assembly 9-5 to move up and down under the guiding of sucker guidance set 9-2.
As shown in Figure 6, Suction cup assembly 9-5 comprises sucker substrate 9-5-1, sucker post 9-5-2 and sucker 9-5-3.Sucker substrate 9-5-1 is fixedly connected on sucker portable plate 9-4 from below by joint pin.Sucker substrate 9-5-1 is rectangle, and sucker post 9-5-2 is hollow posts, and sucker post 9-5-2 has four and be located at respectively on four angles of sucker substrate 9-5-1.Sucker post 9-5-2 passes sucker substrate 9-5-1 and is fixedly connected with sucker substrate 9-5-1 by nut.Sucker 9-5-3 is set in the bottom of sucker post 9-5-2, and the lower edge of each sucker 9-5-3 is positioned in same level.The top of sucker post 9-5-2 is provided with hose coupling screw thread 9-5-4.On hose coupling screw thread 9-5-4, being arranged with the flexible pipe being connected with air pump, is negative pressure in sucker 9-5-3 while drawing pole piece.
Still as shown in Figure 6, Suction cup assembly 9-5 also comprises push rod 9-5-5, push rod back-up ring 9-5-6, top 9-5-7, stop nut 9-5-8 and push rod spring 9-5-9.Push rod 9-5-5 passes sucker substrate 9-5-1, and is positioned at the central position of sucker substrate 9-5-1.Push rod back-up ring 9-5-6 and the sheathed bottom that is fixed on push rod 9-5-5 of 9-5-7, top, and push rod back-up ring 9-5-6 is positioned at the top of top 9-5-7.Stop nut 9-5-8 screws and is fixed on push rod 9-5-5 above, and is positioned at the top of sucker substrate 9-5-1.It is upper that push rod spring 9-5-9 is set in push rod 9-5-5, and between push rod back-up ring 9-5-6 and sucker substrate 9-5-1, the two ends of push rod spring 9-5-9 offset with push rod back-up ring 9-5-6 and sucker substrate 9-5-1 respectively.The lower edge of top 9-5-7 is than the low 5mm of the lower edge of sucker 9-5-3.When Suction cup assembly 9-5 holds the pole piece of the superiors, under the effect of top 9-5-7, under the mediad of this pole piece, arch upward, make to produce gap between this pole piece and next pole piece, next pole piece can not adsorb by this pole piece, thereby has avoided the generation of heavy sheet phenomenon.
As shown in Figure 5, the Suction cup assembly 9-5 of sucker Qu Pian mechanism 9 has three, and three Suction cup assembly 9-5 are fixedly connected on sucker portable plate 9-4 from below and lay respectively at two ends and the middle part of sucker portable plate 9-4.
As shown in Figure 4, the sucker Qu Pian mechanism 9 of film advance mechanism 4 has two, and two sucker Qu Pian mechanisms 9 are located at respectively the two ends of sending sheet crossbeam 4-4.The quantity of Suction cup assembly 9-5 in film advance mechanism 4 is corresponding with quantity and the position of service aisle with position.
As shown in Figure 7 and Figure 8, move that sheet devices 5 comprises clamping plate translation mechanism, moves plate base 5-4, clamping plate cylinder 5-5, base plate 5-6, clamping plate 5-7 and clamping plate elastic guide assembly 5-8.
Clamping plate translation mechanism comprises and moves sheet motor 5-1, moves sheet screw pair 5-2, moves sheet guide rail 4-3, moves plate base 5-4 and move sheet electric machine support 5-9.Moving sheet motor 5-1 is servomotor.Moving sheet motor 5-1 is fixedly connected on coating platform 1-3 by moving sheet electric machine support 5-9.Moving sheet guide rail 4-3 is fixedly connected on coating platform 1-3 by support.Moving sheet guide rail 4-3 is two line slideways that are horizontally disposed with and are parallel to each other.Moving sheet guide rail 4-3 is provided with and moves sheet slide block.Moving sheet screw pair 5-2 is that ball screw is secondary, comprises the screw rod and the nut that match.The screw rod that moves sheet screw pair 5-2 is by bearing pair and move that sheet electric machine support 5-9 is rotationally connected and move between sheet guide rail 4-3 at two, and screw rod one end of moving sheet screw pair 5-2 is connected with the motor shaft that moves sheet motor 5-1.The bottom of moving plate base 5-4 is fixedly connected on to be moved sheet slide block and moves on the nut of sheet screw pair 5-2.Base plate 5-6 front and back are to being horizontally disposed with and being fixedly connected on and moving plate base 5-4 from top.Clamping plate 5-7 by clamping plate elastic guide assembly 5-8 with move that plate base 5-4 elasticity is connected and can move up and down with respect to moving plate base 5-4.Move sheet motor 5-1 and can drive and move sheet screw pair 5-2 motion, thereby make to move plate base 5-4, can under the guiding of moving sheet guide rail 4-3, move forward and backward with base plate 5-6 and clamping plate 5-7.
Clamping plate elastic guide assembly 5-8 comprise be fixedly connected on the clamping plate bearing 5-8-1 that moves on plate base 5-4, through the clamping plate guide pillar 5-8-2 of clamping plate bearing 5-8-1, be fixedly connected on the clamping plate portable plate 5-8-4 of clamping plate guide pillar 5-8-2 bottom, through the pull bar 5-8-5 of clamping plate portable plate 5-8-4, be fixedly connected on the clamping plate limiting plate 5-8-6 of pull bar 5-8-5 bottom and be set in the pull-rod spring 5-8-7 on pull bar 5-8-5.Clamping plate guide pillar 5-8-3 top is fixedly connected on clamping plate 5-7.The top of pull bar 5-8-5 is provided with pull bar back-up ring 5-8-8, and the two ends of pull-rod spring 5-8-7 offset with pull bar back-up ring 5-8-8 and clamping plate portable plate 5-8-4 respectively.Clamping plate cylinder 5-5 is fixedly connected on and moves plate base 5-4 from below.The piston rod of clamping plate cylinder 5-5 is fixedly connected with clamping plate limiting plate 5-8-6.Clamping plate 5-7 is subject to the active force of pull-rod spring 5-8-7 generally in the state separated with base plate 5-6, the active force that clamping plate cylinder 5-5 can drive clamping plate 5-7 to overcome pull-rod spring 5-8-7 presses down under the guiding of clamping plate guide pillar 5-8-2, base plate 5-6 and clamping plate 5-7 are closed up, barrier film, positive plate and lower diaphragm plate in clamping.
The base plate 5-6 moving in sheet devices 5 has two groups, lays respectively at left side and the right side of moving sheet motor 5-1.Every group of base plate 5-6 has the six roots of sensation, and the position of every two foundation plate 5-6 is corresponding with the position of a service aisle, and two foundation plate 5-6 lay respectively at the left and right sides of moving accordingly sheet platform 1-5.The clamping plate 5-7 moving in sheet devices 5 has eight groups, and four groups of clamping plate 5-7 are positioned at the left side of moving sheet motor 5-1, and in addition with four groups of clamping plate 5-7 are positioned at the right side of moving sheet motor 5-1.Every group of clamping plate 5-7 lays respectively at corresponding base plate 5-6 top, the corresponding one group of clamping plate 5-7 of adjacent base plate 5-6 of adjacent service aisle, every group of corresponding one group of clamping plate 5-7 of outermost base plate 5-6.Every group of clamping plate 5-7 has three, is divided into front plate 5-7-1, middle clamp plate 5-7-2 and rear plate 5-7-3.Be positioned at move the left side of sheet motor 5-1 or right side respectively organize front plate 5-7-1, middle clamp plate 5-7-2 or rear plate 5-7-3 is arranged side by side, and clamping plate limiting plate 5-8-6 and two the clamping plate cylinder 5-5 of corresponding one of every row's front plate 5-7-1, middle clamp plate 5-7-2 or rear plate 5-7-3.
With shown in Fig. 9, envelope pressure device 6 comprises front pressuring plate 6-1-1, front pressuring plate elevating mechanism, rear fender 6-2-1, rear fender elevating mechanism, heat-sealing assembly 6-3-1 and heat-sealing elevating mechanism as shown in Figure 1, Figure 2.
Front pressuring plate elevating mechanism comprises front pressuring plate cylinder 6-1-2, front pressuring plate substrate 6-1-3 and front pressuring plate elastic guide assembly 6-1-4.The top of coating frame 1-1 is also provided with heat-sealing support 1-7.Front pressuring plate cylinder 6-1-2 is fixedly connected on heat-sealing support 1-7 from top, and the piston rod of front pressuring plate cylinder 6-1-2 protrudes upward and is fixedly connected with front pressuring plate substrate 6-1-3.Front pressuring plate elastic guide assembly 6-1-4 comprises the front pressuring plate portable plate 6-1-5 that is connected with front pressuring plate substrate 6-1-3 elasticity by front pressuring plate elastic parts 6-1-8 and can moves up and down with respect to front pressuring plate substrate 6-1-3, be fixedly connected on front pressuring plate bearing 6-1-6 on heat-sealing support 1-7 and through the front pressuring plate guide pillar 6-1-7 of front pressuring plate bearing 6-1-6.The top of front pressuring plate guide pillar 6-1-7 is fixedly connected with front pressuring plate portable plate 6-1-5, and the bottom of front pressuring plate guide pillar 6-1-7 is fixedly connected with front pressuring plate 6-1-1.Front pressuring plate cylinder 6-1-2 can drive front pressuring plate 6-1-1 to move up and down under the guiding of front pressuring plate elastic guide assembly 6-1-4, while pressing down, upper barrier film, positive plate and lower diaphragm plate are pressed in and move sheet platform 1-5 above, front pressuring plate elastic guide assembly 6-1-4 guarantees that thrust is suitable.
Rear fender elevating mechanism comprises rear fender cylinder 6-2-2, rear fender substrate 6-2-3 and rear fender elastic guide assembly 6-2-4.Rear fender cylinder 6-1-2 is fixedly connected on heat-sealing support 1-7 from top, and the piston rod of rear fender cylinder 6-2-2 protrudes upward and is fixedly connected with rear fender substrate 6-2-3.Rear fender elastic guide assembly 6-2-4 comprises the rear fender portable plate 6-2-5 that is connected with rear fender substrate 6-1-3 elasticity by rear fender elastic parts 6-1-8 and can moves up and down with respect to rear fender substrate 6-1-3, be fixedly connected on rear fender bearing 6-2-6 on heat-sealing support 1-7 and through the rear fender guide pillar 6-2-7 of rear fender bearing 6-2-6.The top of rear fender guide pillar 6-2-7 is fixedly connected with rear fender portable plate 6-2-5, and the bottom of rear fender guide pillar 6-2-7 is fixedly connected with rear fender 6-2-1.Rear fender cylinder 6-2-2 can drive rear fender 6-2-1 to move up and down under the guiding of rear fender elastic guide assembly 6-2-4, while pressing down, upper barrier film, positive plate and lower diaphragm plate are pressed in and move sheet platform 1-5 above, rear fender elastic guide assembly 6-2-4 guarantees that thrust is suitable.
Heat-sealing elevating mechanism comprises heat-sealing cylinder 6-3-2, heat-sealing substrate 6-3-3, heat-sealing portable plate 6-3-4, heat-sealing guidance set 6-3-5.Heat-sealing substrate 6-3-3 is fixedly connected on heat-sealing support 1-7.Heat-sealing portable plate 6-3-4 is slidably connected with heat-sealing substrate 6-3-3 upward and downward by heat-sealing guidance set 6-3-5.Heat-sealing guidance set 6-3-5 is by being fixedly connected on the heat-sealing bearing 6-3-6 on heat-sealing substrate 6-3-3 and forming through the heat-sealing guide pillar 6-3-7 that seals bearing 6-3-6 and be fixedly connected on heat-sealing portable plate 6-3-4.Heat-sealing cylinder 6-3-2 is fixedly connected on heat-sealing substrate 6-3-3 from top, and the piston rod of heat-sealing cylinder 6-3-2 is fixedly connected with through heat-sealing substrate 6-3-3 and with heat-sealing portable plate 6-3-4.Heat-sealing cylinder 6-3-2 can drive heat-sealing assembly 6-3-1 to move up and down under the guiding of heat-sealing guidance set 6-3-5.While pressing down as shown in figure 21,, the surrounding of upper barrier film, positive plate and lower diaphragm plate is sealed along hot-sealing line a.
As depicted in figs. 1 and 2, envelope pressure device 6 has two, and the front pressuring plate 6-1-1 of each envelope pressure device 6, rear fender 6-2-1 and heat-sealing assembly 6-3-1 have three.Front pressuring plate 6-1-1, rear fender 6-2-1 are corresponding with quantity and the position of service aisle with position with the quantity of heat-sealing assembly 6-3-1.Front pressuring plate 6-1-1, rear fender 6-2-1 and heat-sealing assembly 6-3-1 be positioned at move accordingly sheet platform 1-5 directly over.
As shown in figure 10, shear 7 comprises framework 7-1, upper cutter 7-2, lower cutter 7-3, cutting knife guide rail 7-4, capacity eccentric bearing 7-5, hinged seat 7-6, power transmission shaft 7-7 and shear motor 7-8.Framework 7-1 is located between coating frame 1-1 and lamination frame 1-2, and is fixedly connected with lamination frame 1-2 with coating frame 1-1.Cutting knife guide rail 7-4 is two upward and downward settings and the line slideway that is parallel to each other, and two cutting knife guide rail 7-4 are fixedly connected on the left and right sides of framework 7-1, and cutting knife guide rail 7-4 is provided with upper cutter slide block 7-4-1 and lower cutter slide block 7-4-2.The two ends of upper cutter 7-2 are fixedly connected with the upper cutter slide block 7-4-1 of the framework 7-1 left and right sides respectively, and the two ends of lower cutter 7-3 are fixedly connected with the lower cutter slide block 7-4-2 of the framework 7-1 left and right sides respectively.Upper cutter 7-2 is relative with the edge of a knife of lower cutter 7-3.Hinged seat 7-6 has four, is fixedly connected on respectively the two ends at upper cutter 7-2 top and the two ends at lower cutter 7-3 top.Power transmission shaft 7-7 has two, and left and right, to being horizontally disposed with, lays respectively at the top of upper cutter 7-2 and the below of lower cutter 7-3, and is rotationally connected by bearing pair and framework 7-1.Capacity eccentric bearing 7-5 has four, and the inner ring of each capacity eccentric bearing 7-5 is the sheathed two ends that are fixed on every power transmission shaft 7-7 respectively, and the outer ring of each capacity eccentric bearing 7-5 is hinged with corresponding hinged seat 7-6 respectively.
Shear 7 has two, lays respectively at the left and right sides of frame 1, corresponding three service aisles of each shear 7.The power transmission shaft 7-7 that is positioned at top of two shears 7 is connected by shaft coupling 7-9.The power transmission shaft 7-7 that is positioned at below of two shears 7 is also connected by shaft coupling 7-9.Two shears 7 share two shear motor 7-8, and two shear motor 7-8 are all fixedly connected on the left side of the framework 7-1 of left side shear 7, and are connected with the power transmission shaft 7-7 that is positioned at above and below respectively.Shear motor 7-8 drives power transmission shaft 7-7 to rotate, thereby drives capacity eccentric bearing 7-5 that upper cutter 7-2 and lower cutter 7-3 are closed up to centre, and the positive plate being connected together by upper and lower barrier film is cut off.
As shown in figure 11, lamination device 8 comprises lamination translation mechanism, shears platform 8-5, transition platform 8-6, cathode pole piece box 8-7, slice receiving mechanism of slice 8-8, slide rail 8-9 and sucker Qu Pian mechanism 9.Shearing platform 8-5, transition platform 8-6, slice receiving mechanism of slice 8-8 and cathode pole piece box 8-7 is located on lamination platform 1-4 from front to back successively.Cathode pole piece box 8-7 is removable to be fixed on lamination platform 1-4.The quantity of cathode pole piece box 8-7 is corresponding with quantity and the position of service aisle with position.Sucker Qu Pian mechanism 9 is positioned at the top of shearing platform 8-5, transition platform 8-6, slice receiving mechanism of slice 8-8 and cathode pole piece box 8-7.Slide rail 8-9 left and right is upper to being horizontally disposed with and being fixedly connected on lamination platform 1-4, and the two ends of slide rail 8-9 all extend to outside lamination platform 1-4.Slice receiving mechanism of slice 8-8 and slide rail 8-9 are slidably connected, and slice receiving mechanism of slice 8-8 is limited on slide rail 8-9 by slice receiving mechanism of slice snap close 8-10.
Lamination translation mechanism comprises lamination motor 8-1, lamination screw pair 8-2, lamination guide rail 8-3 and lamination portable plate 8-4.Lamination motor 8-1 is servomotor.Lamination motor 8-1 and lamination guide rail 8-3 are fixedly connected on lamination platform 1-4 by the support of lamination translation mechanism.Lamination guide rail 8-3 be two be parallel to each other and front and back to horizontally disposed line slideway.Lamination guide rail 8-3 is provided with lamination slide block.Lamination screw pair 8-2 is that ball screw is secondary, comprises the screw rod and the nut that cooperatively interact.The support of the screw rod of lamination screw pair 8-2 by bearing pair and lamination translation mechanism is rotationally connected and between lamination guide rail 8-3, screw rod one end of lamination screw pair 8-2 is connected with the motor shaft of lamination motor 8-1.The bottom of lamination portable plate 8-4 is fixedly connected on the nut of lamination slide block and lamination screw pair 8-2.Lamination motor 8-1 can drive lamination screw pair 8-2 motion, thereby lamination portable plate 8-4 can be moved forward and backward with sucker Qu Pian mechanism 9 under the guiding of lamination guide rail 8-3.
Still as shown in figure 11, the sucker Qu Pian mechanism 9 of lamination device 8 has six, and six sucker Qu Pian mechanisms 9 are three row's two row and arrange.The quantity of the Suction cup assembly 9-5 of every row's sucker Qu Pian mechanism 9 is corresponding with quantity and the position of service aisle with position.The spacing distance of every row's sucker Qu Pian mechanism 9 equates with the spacing distance of shearing between platform 8-5, transition platform 8-6, slice receiving mechanism of slice 8-8 and cathode pole piece box 8-7.
As shown in figure 12, the top of coating platform 1-3 and lamination platform 1-4 is equipped with pole piece box support 1-6, and the top of pole piece box support 1-6 is provided with the pole piece box fixture that the outer rim shape with anode pole piece box 4-6 and cathode pole piece box 8-7 matches.Anode pole piece box 4-6 and cathode pole piece box 8-7 are all the cuboids that surrounded by four blocks of side plates.Pole piece box fixture comprises guide vane end stop 1-6-1 and pole piece box snap close 1-6-2.Guide vane end stop 1-6-1 has three, lay respectively at the outside of three blocks of side plates of corresponding pole piece box, pole piece box snap close 1-6-2 is positioned at the outside of another piece side plate of corresponding pole piece box, middle part and the pole piece box support 1-6 of pole piece box snap close 1-6-2 are hinged, one end of pole piece box snap close 1-6-2 is provided with the limited post 1-6-3 that the side plate with corresponding pole piece box offsets, and the other end of pole piece box snap close 1-6-2 is provided with spanner 1-6-4.
Still as shown in figure 12, in anode pole piece box 4-6 and cathode pole piece box 8-7, be equipped with pole piece supporting plate 10-1, the below of pole piece supporting plate 10-1 is provided with pole piece lifting assembly 10-2.Pole piece lifting assembly 10-2 comprises pole piece lifting motor, pole piece lifting screw pair and pole piece lifting guide pillar.Pole piece lifting motor is fixedly connected on lamination platform 1-4 from below.The top of pole piece lifting guide pillar is fixedly connected on the bottom of pole piece supporting plate 10-1, and pole piece lifting guide pillar vertically arranges, and it passes lamination platform 1-4 and is slidably connected with lamination platform 1-4.Pole piece lifting screw pair is that ball screw is secondary, and the nut of pole piece lifting screw pair is fixedly connected on lamination platform 1-4.The screw rod of pole piece lifting screw pair is through lamination platform 1-4, and one end is fixedly connected on the bottom of pole piece supporting plate 10-1, and the other end is connected with the motor shaft of pole piece lifting motor.
As shown in Figure 13 and Figure 14, slice receiving mechanism of slice 8-8 comprise the motor 8-8-1 that takes up, the screw pair 8-8-2 that takes up, the substrate 8-8-3 that takes up, the portable plate 8-8-4 that takes up, the guidance set 8-8-5 that takes up, the platform 8-8-6 that takes up, the elastic parts 8-8-7 that takes up, holding piece 8-8-8, holding piece connecting rod 8-8-9 and holding piece cylinder 8-8-10.
Take up substrate 8-8-3 and slide rail 8-9 is slidably connected.The portable plate 8-8-4 that takes up is positioned at the top of the substrate 8-8-3 that takes up, and the portable plate 8-8-4 that takes up is slidably connected with the substrate 8-8-3 upward and downward that takes up by the guidance set 8-8-5 that takes up.Take up guidance set 8-8-5 by being fixedly connected on the bearing 8-8-51 and through taking up bearing 8-8-51 and be fixedly connected on the guide pillar 8-8-52 that takes up taking up on substrate 8-8-3 and form of taking up taking up on portable plate 8-8-4.The motor 8-8-1 that takes up is servomotor, and the motor 8-8-1 that takes up is fixedly connected on and takes up substrate 8-8-3 from below.The screw pair 8-8-2 that takes up is that ball screw is secondary, and the nut of the screw pair 8-8-2 that takes up is fixedly connected on and takes up on portable plate 8-8-4.Take up the screw rod of screw pair 8-8-2 through taking up portable plate 8-8-4 and being connected with the motor shaft of the motor 8-8-1 that takes up.
The platform 8-8-6 that takes up is positioned at the top of the portable plate 8-8-4 that takes up, and the platform 8-8-6 that takes up has three, is arranged side by side respectively and is connected with the portable plate 8-8-4 elasticity that takes up and can be moved up and down with respect to the portable plate 8-8-4 that takes up by the elastic parts 8-8-7 that takes up accordingly.The elastic parts 8-8-7 that takes up comprises sleeve pipe 8-8-71, limited post 8-8-72 and the spring 8-8-73 that takes up.Sleeve pipe 8-8-71 is set in limited post 8-8-72 and takes up outside spring 8-8-73, and the bottom of sleeve pipe 8-8-71 is fixedly connected on and takes up on portable plate 8-8-4.The top of limited post 8-8-72 is fixedly connected on and takes up on platform 8-8-6.Take up one end of spring 8-8-73 and the bottom of limited post 8-8-72 offsets, and the other end offsets with the platform 8-8-6 that takes up.
Holding piece 8-8-8 has three pairs, and every couple of holding piece 8-8-8 lays respectively at the top of forward edge and the top of posterior edges of the corresponding platform 8-8-6 that takes up.Holding piece connecting rod 8-8-9 has two, along left and right to the front side and the rear side that are horizontally disposed with and lay respectively at the corresponding platform 8-8-6 that takes up.The holding piece 8-8-8 that is positioned at take up platform 8-8-6 front side and rear side is bolted to connection respectively on corresponding holding piece connecting rod 8-8-9.A relative side of every couple of holding piece 8-8-8 is wedge shape.Holding piece cylinder 8-8-10 is fixedly connected on and is taken up on substrate 8-8-3 by connecting plate 8-8-11.Holding piece cylinder 8-8-10 has two groups, the piston rod of one group of holding piece cylinder 8-8-10 stretches out forward and is fixedly connected on the holding piece connecting rod 8-8-9 that is positioned at the corresponding platform 8-8-6 front side that takes up, and piston rod of another group holding piece cylinder 8-8-10 stretches out backward and is fixedly connected on the holding piece connecting rod 8-8-9 that is positioned at the corresponding platform 8-8-6 rear side that takes up.Every group of holding piece cylinder 8-8-10 has two, and interval arranges and lays respectively in the adjacent gap taking up between platform 8-8-6.
Slice receiving mechanism of slice 8-8 has two, and the quantity of the platform 8-8-6 that takes up of two slice receiving mechanism of slice 8-8 is corresponding with quantity and the position of service aisle with position.
As shown in figure 15, the first step, sucker Qu Pian mechanism 9 first pole piece is moved to slice receiving mechanism of slice 8-8 the platform 8-8-6 that takes up directly over, now, the top that the holding piece 8-8-8 of platform 8-8-6 both sides of taking up is positioned at the platform 8-8-6 both sides of the edge that take up is in original position, and take up platform 8-8-6 under the effect of the elastic parts 8-8-7 that takes up, make to overlay take up both sides of the edge and the holding piece 8-8-8 of the pole piece on platform 8-8-6 and offset, thereby be held sheet 8-8-8, compress.
As shown in figure 16, second step, when sucker cylinder 9-1 drives Suction cup assembly 9-5 decline 26mm, the pole piece of drawing in sucker Qu Pian mechanism 9 with overlay the pole piece taking up on platform 8-8-6 and contact, the place, both sides of the edge of the pole piece of drawing in sucker Qu Pian mechanism 9 is owing to being subject to stopping of holding piece 8-8-8, so be slightly upturned.
As shown in figure 17, the 3rd step, when sucker cylinder 9-1 continues to drive Suction cup assembly 9-5 decline 3mm, the pole piece of drawing in sucker Qu Pian mechanism 9 with overlay the pole piece taking up on platform 8-8-6 and offset, the platform 8-8-6 that takes up overcomes the resistance of the elastic parts 8-8-7 that takes up under the effect of the thrust of sucker cylinder 9-1, and 3mm also declines.The both sides of the edge and the holding piece 8-8-8 that have now overlayed the pole piece on platform 8-8-6 that takes up depart from, and the place, both sides of the edge of the pole piece of drawing in sucker Qu Pian mechanism 9 continues to be subject to stopping of holding piece 8-8-8, so be upturned obviously.
As shown in figure 18, the 4th step, holding piece 8-8-8 opens to both sides under the effect of holding piece cylinder 8-8-10, and sucker cylinder 9-1 continues to drive Suction cup assembly 9-5 decline 10mm.Now, the motor 8-8-1 that takes up drives the screw pair 8-8-2 that takes up to move, and the portable plate 8-8-4 that makes to take up is together with the platform 8-8-6 that the takes up 10mm that declines.The pole piece of drawing in sucker Qu Pian mechanism 9 is pressed in and takes up on platform 8-8-6.
As shown in figure 19, the 5th step, holding piece 8-8-8 closes up and gets back to original position to centre under the effect of holding piece cylinder 8-8-10.
As shown in figure 20, the 6th step, the motor 8-8-1 that takes up drives the screw pair 8-8-2 that takes up to move, and the portable plate 8-8-4 that makes to take up rises together with the platform 8-8-6 that takes up.Meanwhile, sucker cylinder 9-1 drives Suction cup assembly 9-5 to rise, and the both sides of the edge and the holding piece 8-8-8 that have overlayed the pole piece on platform 8-8-6 that takes up offset, thereby be held sheet 8-8-8, compresses.Sucker Qu Pian mechanism 9 alternately puts into slice receiving mechanism of slice 8-8 by positive and negative plate, thereby completes stacking of pole piece.
The coating laminating machine of the present embodiment in use, is first put into positive plate in anode pole piece box 4-6, in cathode pole piece box 8-7, puts into negative plate.And the upper and lower barrier film on upper and lower membrane unwinding roller 3-3,2-3 is placed in to the top of moving sheet platform 1-5 and base plate 5-6 through upper and lower barrier film directive wheel 3-5,2-5.
Then, pole piece supporting plate 10-1 makes the positive plate in anode pole piece box 4-6 rise under the effect of pole piece lifting assembly 10-2, and the Suction cup assembly 9-5 of film advance mechanism 4 stretches in anode pole piece box 4-6 and draws positive plate.Be delivered on the lower diaphragm plate that moves sheet platform 1-5 and base plate 5-6 top.
Then, front plate 5-7-1 and base plate 5-6 clamp positive plate and lower diaphragm plate, front pressuring plate 6-1-1 and to move sheet platform 1-5 separated, and base plate 5-6 and clamping plate 5-7 move a station backward with upper barrier film, positive plate and lower diaphragm plate.Then, to move sheet platform 1-5 upper by being pressed under the upper barrier film, positive plate and the lower diaphragm plate that stack gradually for front pressuring plate 6-1-1, and the front plate 5-7-1 5mm that rises under the effect of pull-rod spring 5-8-7 is separated with base plate 5-6, and base plate 5-6 and clamping plate 5-7 move forward and get back to original position.
Then, middle clamp plate 5-7-2 and base plate 5-6 clamp upper barrier film, positive plate and lower diaphragm plate, heat-sealing assembly 6-3-1 and to move sheet platform 1-5 separated, and base plate 5-6 and clamping plate 5-7 move a station backward with upper barrier film, positive plate and lower diaphragm plate.Then, heat-sealing assembly 6-3-1 seals being pressed under the upper barrier film, positive plate and the lower diaphragm plate that stack gradually to move on sheet platform 1-5, the middle clamp plate 5-7-2 5mm that rises under the effect of pull-rod spring 5-8-7 is separated with base plate 5-6, and base plate 5-6 and clamping plate 5-7 move forward and get back to original position.
Then, rear plate 5-7-3 and base plate 5-6 clamp the positive plate that sealed, rear fender 6-3-1 and to move sheet platform 1-5 separated, and base plate 5-6 and clamping plate 5-7 move a station backward with the positive plate of coating.Then, to move sheet platform 1-5 upper by being pressed under the positive plate of coating for rear fender 6-3-1, and the rear plate 5-7-3 5mm that rises under the effect of pull-rod spring 5-8-7 is separated with base plate 5-6, and base plate 5-6 and clamping plate 5-7 move forward and get back to original position.
When moving sheet devices 5, by the good positive plate of coating, a mobile station is to shearing platform 8-5 when upper backward, and the sucker Qu Pian mechanism 9 of lamination device 8 moves to front end station.The Suction cup assembly 9-5 of the front-seat sucker Qu Pian mechanism 9 of lamination device 8 declines, and the positive plate that coating is good is pushed down.Shear 7 is sheared along shear line b.Meanwhile, the Suction cup assembly 9-5 of middle row's sucker Qu Pian mechanism 9 of lamination device 8 declines, and draws the positive plate on transition platform 8-6.Meanwhile, the Suction cup assembly 9-5 of rear row's sucker Qu Pian mechanism 9 of lamination device 8 declines, and negative plate is placed in slice receiving mechanism of slice 8-8.
When the sucker Qu Pian of lamination device 8 mechanism 9 moves to rear end station.The Suction cup assembly 9-5 of the front-seat sucker Qu Pian mechanism 9 of lamination device 8 declines, and positive plate is placed on transition platform 8-6.Meanwhile, the Suction cup assembly 9-5 of middle row's sucker Qu Pian mechanism 9 of lamination device 8 declines, and positive plate is placed in slice receiving mechanism of slice 8-8.Meanwhile, the Suction cup assembly 9-5 of rear row's sucker Qu Pian mechanism 9 of lamination device 8 declines, and draws the negative plate in cathode pole piece box 8-7.While drawing negative plate, the negative plate that pole piece supporting plate 10-1 orders in cathode pole piece box 8-7 in the effect of pole piece lifting assembly 10-2 rises.
Automatic coating laminating machine of the present invention is not limited to the various embodiments described above, and all employings are equal to replaces the technical scheme forming, and all drops on the protection range of requirement of the present invention.