CN104061292B - A kind of new spatial Tooth Profile catenary system - Google Patents
A kind of new spatial Tooth Profile catenary system Download PDFInfo
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- CN104061292B CN104061292B CN201410305741.0A CN201410305741A CN104061292B CN 104061292 B CN104061292 B CN 104061292B CN 201410305741 A CN201410305741 A CN 201410305741A CN 104061292 B CN104061292 B CN 104061292B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/06—Gearings for conveying rotary motion by endless flexible members with chains
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G13/00—Chains
- F16G13/02—Driving-chains
- F16G13/04—Toothed chains
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G13/00—Chains
- F16G13/02—Driving-chains
- F16G13/10—Driving-chains with universal joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/08—Profiling
- F16H55/0806—Involute profile
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/30—Chain-wheels
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gears, Cams (AREA)
- Transmissions By Endless Flexible Members (AREA)
Abstract
本发明公开了一种新型空间传动齿形链系统,由主动链轮、齿形链、上导轨、从动链轮和下导轨组成,所述的主动链轮与从动链轮的轴线在空间上相互垂直,主动链轮与从动链轮不在同一平面内;所述的主动链轮与从动链轮结构相同,轮齿均采用渐开线齿廓,通过链轮的渐开线齿廓和齿形链啮合;所述的齿形链由多个工作链板通过铰球连接元件串联连接组成。本发明采用球体转动接头的连接方式,从而链板能够在空间旋转,两链轮能够传递空间两相交轴或交错轴之间的运动和力,实现了齿形链传动机构从平面运动到空间运动的突破;可以用于低速重载,工作环境恶劣,以及其他不宜采用空间齿轮传动的场合。
The invention discloses a novel space transmission toothed chain system, which consists of a driving sprocket, a toothed chain, an upper guide rail, a driven sprocket and a lower guide rail. The axes of the driving sprocket and the driven sprocket are in space are perpendicular to each other, and the driving sprocket and the driven sprocket are not in the same plane; the structure of the driving sprocket and the driven sprocket is the same, and the teeth adopt involute tooth profiles. Engaging with the toothed chain; the toothed chain is composed of a plurality of working chain plates connected in series through hinge ball connection elements. The invention adopts the connection mode of the sphere rotating joint, so that the chain plate can rotate in space, and the two sprockets can transmit the motion and force between two intersecting axes or interlaced axes in space, and realize the toothed chain transmission mechanism from plane motion to space motion It can be used for low speed and heavy load, harsh working environment, and other occasions where space gear transmission is not suitable.
Description
技术领域technical field
本发明属于机械传动技术领域,具体涉及一种新型空间传动齿形链系统。The invention belongs to the technical field of mechanical transmission, and in particular relates to a novel space transmission toothed chain system.
技术背景technical background
齿形链是一种应用广泛的重要机械基础件,特别是在高速、重载、低噪声、大中心距的工况下,其传动性能优于带传动、齿轮传动以及滚子链传动,已成为众多行业首选的传动形式之一。近年来,农业、冶金、采矿、起重运输以及船舶、汽车等领域越来越广泛地应用了各种形式的齿形链。Toothed chain is an important mechanical basic part that is widely used. Especially under the conditions of high speed, heavy load, low noise and large center distance, its transmission performance is better than that of belt drive, gear drive and roller chain drive. It has become one of the preferred transmission forms in many industries. In recent years, various forms of toothed chains have been more and more widely used in agriculture, metallurgy, mining, lifting transportation, ships, automobiles and other fields.
齿形链按照销轴形状的不同,主要分为圆销式齿形链和滚销式齿形链,按啮合定位方式的不同可分为外啮合、内啮合和内-外复合啮合齿形链,针对不同的销轴形状和啮合方式有着不同的啮合机理和啮合过程,而且随着链传动技术的不断发展,新型的、“个性化”的不同结构形式、不同啮合机制的齿形链产品系列不断问世。但目前大多数齿形链传动实现的是的平面传动,用于传递平行轴之间的运动。According to the shape of the pin shaft, the toothed chain is mainly divided into round pin toothed chain and rolling pin toothed chain. , there are different meshing mechanisms and meshing processes for different pin shapes and meshing methods, and with the continuous development of chain transmission technology, new, "personalized" toothed chain product series with different structural forms and different meshing mechanisms Keep coming out. However, most of the toothed chain transmissions at present realize the plane transmission, which is used to transmit the motion between parallel shafts.
现有的中国专利CN203009696U公开了一种万向传动链条,链节采用滚子链传动形式,但是其并未对齿形链万向传动系统进行设计,滚子链传动形式与齿形链传动系统相比多边形效应更严重,啮合冲击与振动更剧烈。The existing Chinese patent CN203009696U discloses a universal transmission chain, the chain link adopts the roller chain transmission form, but it does not design the toothed chain universal transmission system, the roller chain transmission form and the toothed chain transmission system Compared with the polygonal effect, the meshing shock and vibration are more severe.
发明内容Contents of the invention
为解决现有齿形链传动系统不能传递空间两相交轴或交错轴之间的运动和力的问题,本发明提供一种新型空间传动齿形链系统,用于实现两个链轮的相对空间运动。In order to solve the problem that the existing toothed chain transmission system cannot transmit the motion and force between two intersecting shafts or staggered shafts in space, the present invention provides a new type of space transmission toothed chain system, which is used to realize the relative space between two sprockets. sports.
为解决上述技术问题,本发明通过以下技术方案实现:In order to solve the problems of the technologies described above, the present invention is realized through the following technical solutions:
一种新型空间传动齿形链系统,由主动链轮1、齿形链2、上导轨3、从动链轮4和下导轨5组成,所述的主动链轮1与从动链轮4的轴线在空间上相互垂直,主动链轮1与从动链轮4不在同一平面内,本发明设计的齿形链传动系统能够实现传递空间运动和力的功能。A new type of space transmission toothed chain system, which is composed of a driving sprocket 1, a toothed chain 2, an upper guide rail 3, a driven sprocket 4 and a lower guide rail 5, the driving sprocket 1 and the driven sprocket 4 The axes are perpendicular to each other in space, the driving sprocket 1 and the driven sprocket 4 are not in the same plane, and the toothed chain transmission system designed in the present invention can realize the function of transmitting spatial motion and force.
所述的主动链轮1与从动链轮4结构相同,轮齿均采用渐开线齿廓10,通过链轮的渐开线齿廓10和齿形链2啮合使其成为共轭啮合传动,渐开线齿廓链轮工作平稳,主动链轮1与从动链轮4实际上是变位的渐开线圆柱齿轮。The driving sprocket 1 has the same structure as the driven sprocket 4, and the gear teeth adopt involute tooth profile 10, and the involute tooth profile 10 of the sprocket and the toothed chain 2 mesh to make it a conjugate meshing transmission , The involute profile sprocket works smoothly, and the driving sprocket 1 and driven sprocket 4 are actually displaced involute cylindrical gears.
所述的齿形链2由工作链板20和铰球连接元件21组成,所述工作链板20由链片200、螺栓201组成,所述的链片200上开有第一螺栓孔2000、第二螺栓孔2001、第三螺栓孔2002和第四螺栓孔2003,四个螺栓孔半径相同;两端分别开有半径相同的第一半圆球形凹槽2004和第二半圆球形凹槽2005,第一半圆球形凹槽2004和第二半圆球形凹槽2005球心之间的距离为链片200的节距;在节距所在直线的方向上,第一半圆球形凹槽2004与链片外侧之间开有第一圆台状通孔2006,第二半圆球形凹槽2005与链片外侧之间开有第二圆台状通孔2007。The toothed chain 2 is composed of a working chain plate 20 and a hinge ball connecting element 21. The working chain plate 20 is composed of a chain piece 200 and a bolt 201. The chain piece 200 is provided with a first bolt hole 2000, The second bolt hole 2001, the third bolt hole 2002 and the fourth bolt hole 2003, the four bolt holes have the same radius; the two ends are respectively provided with a first semi-spherical groove 2004 and a second semi-spherical groove 2005 with the same radius. The distance between the hemispherical groove 2004 and the center of the second hemispherical groove 2005 is the pitch of the chain piece 200; in the direction of the straight line where the pitch is located, the distance between the first hemispherical groove 2004 and the outside of the chain piece A first truncated-cone-shaped through hole 2006 is opened, and a second truncated-conical-shaped through-hole 2007 is opened between the second hemispherical groove 2005 and the outer side of the chain piece.
所述的铰球连接元件21由两个半径相同的第一球体210与第二球体211通过中间的连杆212连接而成,第一球体210、第二球体211的半径与第一半圆球形凹槽2004、第二半圆球形凹槽2005的半径相等,第一球体210与第二球体211球心的距离为铰球连接元件21的节距,铰球连接元件21节距与链片200的节距相等。The hinged ball connection element 21 is formed by connecting the first sphere 210 and the second sphere 211 with the same radius through the connecting rod 212 in the middle. The radii of the groove 2004 and the second hemispherical groove 2005 are equal, the distance between the first sphere 210 and the center of the second sphere 211 is the pitch of the hinge ball connecting element 21, and the pitch of the hinge ball connecting element 21 is equal to the pitch of the chain piece 200. equal distance.
在进行安装时,铰球连接元件21的第一球体210球心与链片200的第二半圆球形凹槽2005球心重合,第二球体211球心与下一个相邻链片200的第一半圆球形凹槽2004球心重合,以此连接方式将多个链片200串联在一起,两个相同的链片200通过螺栓201固定在一起组合成工作链板20,最后围成齿形链2。When installing, the center of the first sphere 210 of the hinge ball connection element 21 coincides with the center of the second hemispherical groove 2005 of the chain piece 200, and the center of the second sphere 211 coincides with the first center of the next adjacent chain piece 200. The center of the hemispherical groove 2004 coincides, and multiple chain pieces 200 are connected in series in this way, and two identical chain pieces 200 are fixed together by bolts 201 to form a working chain plate 20, and finally form a toothed chain 2 .
所述的上导轨3与下导轨5结构相同,均是平滑扭曲的导轨,扭曲方向与工作链板运动轨迹相同;当工作链板未与链轮啮合时,导轨规定了工作链板的运动轨迹并且能够减小链板的横向波动,当工作链板与主动链轮1、从动链轮4啮入啮出时,导轨确保工作链板与链轮正确的啮合就位。The upper guide rail 3 and the lower guide rail 5 have the same structure, they are smooth and twisted guide rails, and the twisting direction is the same as the movement track of the working chain plate; when the working chain plate is not meshed with the sprocket, the guide rail specifies the movement track of the working chain plate And it can reduce the lateral fluctuation of the chain plate. When the working chain plate meshes with the driving sprocket 1 and the driven sprocket 4, the guide rail ensures that the working chain plate and the sprocket are correctly meshed in place.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)传动系统采用球体转动接头的连接方式,从而链板能够在空间旋转,两链轮能够传递空间两相交轴或交错轴之间的运动和力,实现了齿形链传动机构从平面运动到空间运动的突破;(1) The transmission system adopts the connection mode of the sphere rotating joint, so that the chain plate can rotate in space, and the two sprockets can transmit the motion and force between the two intersecting axes or interlaced axes in space, and realize the toothed chain transmission mechanism moving from the plane Breakthrough to space movement;
(2)本发明能够实现大中心距空间的运动,可以用于低速重载,工作环境恶劣,以及其他不宜采用空间齿轮传动的场合;(2) The present invention can realize the movement of space with a large center distance, and can be used for low-speed heavy loads, harsh working environments, and other occasions where space gear transmission is not suitable;
(3)主动链轮与从动链轮采用渐开线链轮,相比于直线齿链轮,渐开线链轮转动时系统工作平稳且振动噪声较小;(3) The driving sprocket and the driven sprocket adopt involute sprocket. Compared with the straight tooth sprocket, the system works stably and has less vibration and noise when the involute sprocket rotates;
(4)本传动系统中设计出链板的运动轨道,结构简单紧凑,传动系统易于安装,链轮运动过程中相邻轮齿可以交替使用与链板工作边接触啮合,从而提高了链轮的使用寿命。(4) The movement track of the chain plate is designed in this transmission system. The structure is simple and compact, and the transmission system is easy to install. During the movement of the sprocket, the adjacent gear teeth can be used alternately to contact and mesh with the working side of the chain plate, thereby improving the sprocket. service life.
附图说明Description of drawings
图1是本发明的系统装配轴测图;Fig. 1 is a system assembly axonometric view of the present invention;
图2是本发明的系统装配正视图;Fig. 2 is a system assembly front view of the present invention;
图3是齿形链的部分装配正视图;Fig. 3 is a partially assembled front view of the toothed chain;
图4是齿形链部分从中间进行拆卸后的结构示意图;Fig. 4 is a structural schematic diagram after the toothed chain part is disassembled from the middle;
图5是链片的结构示意图;Fig. 5 is the structural representation of chain piece;
图6是铰球连接元件的结构示意图;Fig. 6 is a structural schematic diagram of a hinge ball connection element;
图7是上、下导轨的结构示意图。Fig. 7 is a structural schematic diagram of the upper and lower guide rails.
图中:In the picture:
1、主动链轮;2、齿形链;3、上导轨;4、从动链轮;5、下导轨;1. Driving sprocket; 2. Toothed chain; 3. Upper guide rail; 4. Driven sprocket; 5. Lower guide rail;
10、渐开线齿廓;20、工作链板;21、铰球连接元件;10. Involute tooth profile; 20. Working chain plate; 21. Hinge ball connection element;
200、链片;201、螺栓;210、第一球体;211、第二球体;212、连杆;200, chain piece; 201, bolt; 210, first sphere; 211, second sphere; 212, connecting rod;
2000、第一螺栓孔;2001、第二螺栓孔;2002、第三螺栓孔;2000, the first bolt hole; 2001, the second bolt hole; 2002, the third bolt hole;
2003、第四螺栓孔;2004、第一半圆球形凹槽;2005、第二半圆球形凹槽;2003, the fourth bolt hole; 2004, the first hemispherical groove; 2005, the second hemispherical groove;
2006、第一圆台状通孔;2007、第二圆台状通孔;2006, the first conical through hole; 2007, the second conical through hole;
具体实施方式detailed description
下面结合附图对本发明进行详细介绍。The present invention will be described in detail below in conjunction with the accompanying drawings.
图1是本发明的系统装配轴测图,所示的一种新型空间传动齿形链系统,由主动链轮1、齿形链2、上导轨3、从动链轮4和下导轨5组成,所述的主动链轮1与从动链轮4的轴线在空间上相互垂直,主动链轮1与从动链轮4不在同一平面内;Fig. 1 is a system assembly axonometric drawing of the present invention, a kind of novel space transmission toothed chain system shown, is made up of driving sprocket 1, toothed chain 2, upper guide rail 3, driven sprocket 4 and lower guide rail 5 , the axes of the driving sprocket 1 and the driven sprocket 4 are perpendicular to each other in space, and the driving sprocket 1 and the driven sprocket 4 are not in the same plane;
结合图1和图2所示,所述的主动链轮1与从动链轮4结构相同,轮齿均采用渐开线齿廓10,通过链轮的渐开线齿廓10和齿形链2啮合;As shown in Figure 1 and Figure 2, the driving sprocket 1 and the driven sprocket 4 have the same structure, and the gear teeth all adopt an involute tooth profile 10, through the involute tooth profile 10 of the sprocket and the toothed chain 2 meshing;
图3和图4是齿形链的局部示意图,可见所述的齿形链2由多个工作链板20通过铰球连接元件21串联连接组成。3 and 4 are partial schematic diagrams of the toothed chain. It can be seen that the toothed chain 2 is composed of a plurality of working chain plates 20 connected in series through hinge ball connection elements 21 .
如图5所示,所述工作链板20由链片200、螺栓201组成,所述的链片200上开有多个螺栓孔;两端分别开有半径相同的第一半圆球形凹槽2004和第二半圆球形凹槽2005,第一半圆球形凹槽2004和第二半圆球形凹槽2005球心之间的距离为链片200的节距;在节距所在直线的方向上,第一半圆球形凹槽2004与链片外侧之间开有第一圆台状通孔2006,第二半圆球形凹槽2005与链片外侧之间开有第二圆台状通孔2007。As shown in Figure 5, the working chain plate 20 is composed of a chain piece 200 and bolts 201. The chain piece 200 is provided with a plurality of bolt holes; both ends are respectively provided with first semicircular grooves 2004 with the same radius. and the second hemispherical groove 2005, the distance between the center of the first hemispherical groove 2004 and the second hemispherical groove 2005 is the pitch of the chain sheet 200; on the direction of the straight line where the pitch is, the first semicircle A first conical through hole 2006 is formed between the spherical groove 2004 and the outer side of the chain piece, and a second conical through hole 2007 is formed between the second semicircular groove 2005 and the outer side of the chain piece.
如图6所示,所述的铰球连接元件21由两个半径相同的第一球体210与第二球体211通过中间的连杆212连接而成,第一球体210、第二球体211的半径与第一半圆球形凹槽2004、第二半圆球形凹槽2005的半径相等,第一球体210与第二球体211球心的距离为铰球连接元件21的节距,铰球连接元件21节距与链片200的节距相等;As shown in Figure 6, the hinge ball connection element 21 is formed by connecting the first sphere 210 and the second sphere 211 with the same radius through the connecting rod 212 in the middle. The radius of the first sphere 210 and the second sphere 211 is Equal to the radius of the first hemispherical groove 2004 and the second hemispherical groove 2005, the distance between the first sphere 210 and the center of the second sphere 211 is the pitch of the hinge ball connection element 21, and the hinge ball connection element 21 pitch Equal to the pitch of the chain piece 200;
在进行安装时,铰球连接元件21的第一球体210球心与链片200的第二半圆球形凹槽2005球心重合,第二球体211球心与下一个相邻链片200的第一半圆球形凹槽2004球心重合,以此连接方式将多个链片200串联在一起,两个相同的链片200通过螺栓201固定在一起组合成工作链板20,最后围成齿形链2。When installing, the center of the first sphere 210 of the hinge ball connection element 21 coincides with the center of the second hemispherical groove 2005 of the chain piece 200, and the center of the second sphere 211 coincides with the first center of the next adjacent chain piece 200. The center of the hemispherical groove 2004 coincides, and multiple chain pieces 200 are connected in series in this way, and two identical chain pieces 200 are fixed together by bolts 201 to form a working chain plate 20, and finally form a toothed chain 2 .
如图7所示,所述的上导轨3与下导轨5结构相同,均是平滑扭曲的导轨,扭曲方向与工作链板运动轨迹相同。As shown in FIG. 7 , the upper guide rail 3 and the lower guide rail 5 have the same structure, they are smooth and twisted guide rails, and the twist direction is the same as the movement track of the working chain plate.
上述实施例仅用于说明本发明,其中各部件的结构、连接方式等都是可以有所变化的,凡是在本发明技术方案的基础上进行的等同变换和改进,均不应排除在本发明的保护范围之外。The above-described embodiments are only used to illustrate the present invention, wherein the structure of each component, connection mode, etc. all can be changed, and all equivalent transformations and improvements carried out on the basis of the technical solution of the present invention should not be excluded from the scope of the present invention. outside the scope of protection.
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| CN201410305741.0A CN104061292B (en) | 2014-06-28 | 2014-06-28 | A kind of new spatial Tooth Profile catenary system |
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| CN104061292B true CN104061292B (en) | 2016-04-06 |
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| CN107882938B (en) * | 2017-12-22 | 2023-10-27 | 吉林大学 | A rubber metal toothed chain system |
| CN111215493B (en) * | 2019-07-02 | 2020-12-29 | 西安交通大学 | The method of gear chain, rack and gear chain meshing three-roller bending to form large-diameter gears |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2199368Y (en) * | 1994-07-09 | 1995-05-31 | 谭祝华 | Universal chain transmission mechanism |
| JP3122058B2 (en) * | 1997-03-19 | 2001-01-09 | 株式会社椿本チエイン | Double sided silent chain |
| CN2469245Y (en) * | 2001-03-02 | 2002-01-02 | 新乡市照明设备制造有限公司 | Universal chain |
| CN2590864Y (en) * | 2002-12-03 | 2003-12-10 | 常州市海风船艇有限公司 | Propeller type pedal driving device |
| CN202545713U (en) * | 2012-04-12 | 2012-11-21 | 浙江牧神机械有限公司 | Coordination structure of disc filling chain and chain wheel set in feeding system |
| CN203906685U (en) * | 2014-06-28 | 2014-10-29 | 吉林大学 | Novel space transmission tooth-shaped chain system |
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