CN104060542B - Compound beam cable stayed bridge direction across bridge prestress application device and applying method thereof - Google Patents

Compound beam cable stayed bridge direction across bridge prestress application device and applying method thereof Download PDF

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CN104060542B
CN104060542B CN201410309111.0A CN201410309111A CN104060542B CN 104060542 B CN104060542 B CN 104060542B CN 201410309111 A CN201410309111 A CN 201410309111A CN 104060542 B CN104060542 B CN 104060542B
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bridge
steel
arch truss
truss
girder
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CN104060542A (en
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唐启
陈宏宝
郑君礼
康学云
王建斌
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CCCC Second Harbor Engineering Co
CCCC SHEC Fourth Engineering Co Ltd
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CCCC SHEC Fourth Engineering Co Ltd
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Abstract

本发明公开了一种组合梁斜拉桥横桥向预应力施加装置及其施加方法,属于桥梁施工领域,施加装置,包括钢梁,以及可拆卸安装于所述钢梁横隔板顶部的反拱桁架,在所述钢梁横隔板和两中腹板上形成两锚固点,所述反拱桁架外侧通过牛腿与所述钢梁两边腹板的外侧连接固定形成两支撑点,并在所述两锚固点的反拱桁架顶面主梁上设置千斤顶形成两提升点。施加方法:通过千斤顶提升张拉杆施加反力直至完成反拱施加;在湿接缝混凝土强度达到设计强度的90%以上后,千斤顶回油,释放反拱桁架向上的顶升力后,钢梁横桥向回弹收缩,挤压混凝土结构,从而对桥面产生横桥向压应力。本发明是一种安全、有效、实用的钢砼组合梁横向预压力的施加装置及其施加方法。

The invention discloses a composite girder cable-stayed bridge cross-bridge direction prestress applying device and an applying method thereof, which belong to the field of bridge construction. For the arch truss, two anchor points are formed on the transverse diaphragm of the steel beam and the two middle webs. Jacks are set on the main girder on the top surface of the reverse arch truss at the above two anchor points to form two lifting points. Applying method: lift the tension rod by jack to apply counterforce until the anti-arch application is completed; after the wet joint concrete strength reaches more than 90% of the design strength, the jack returns to the oil, and after releasing the upward lifting force of the anti-arch truss, the steel girder cross bridge Shrink to rebound and squeeze the concrete structure, thus generating transverse compressive stress on the bridge deck. The invention is a safe, effective and practical application device and application method for the transverse preload of steel-concrete composite beams.

Description

组合梁斜拉桥横桥向预应力施加装置及其施加方法Composite girder cable-stayed bridge cross-bridge direction prestressing device and its applying method

技术领域 technical field

本发明属于桥梁施工领域,尤其涉及桥梁上部结构施工。 The invention belongs to the field of bridge construction, in particular to bridge superstructure construction.

背景技术 Background technique

(1)传统施工: (1) Traditional construction:

在钢梁边底板各个角点处设置转角导向装置,在两侧边腹板顶端位置设置用于安装锚具的挂腿,预应力钢绞线沿钢梁边底板通长布置,其两端分别锚固在钢梁边腹板顶端的挂腿处。在钢梁底板中点处的简易支架(角钢制作)上安装100t的千斤顶,通过千斤顶对预应力钢绞线的竖向顶升、张紧后达到对钢梁施加横向反拱力的目的。具体如附图图1所示。 Corner guide devices are installed at each corner of the steel beam side bottom plate, and hanging legs for installing anchors are installed at the top positions of the side webs on both sides. The prestressed steel strands are arranged along the steel beam side bottom plate. Anchored at the hanging leg at the top of the web on the side of the steel beam. Install a 100t jack on the simple support (made of angle steel) at the midpoint of the steel beam bottom plate, and use the jack to vertically lift and tension the prestressed steel strand to achieve the purpose of applying horizontal anti-arching force to the steel beam. Specifically as shown in Figure 1 of the accompanying drawings.

(2)传统施工的局限性: (2) Limitations of traditional construction:

①反拱力施加采用张拉钢绞线的方式实现,因需跨过4个转角,最大转角接近90°,预应力损失很大。 ①The anti-hogging force is applied by tensioning steel strands. Because it needs to cross 4 corners, the maximum corner is close to 90°, and the prestress loss is very large.

②钢梁临时支点位于横隔板范围,而预应力钢束也需要沿着横隔板施加,两者位置有冲突。 ②The temporary fulcrum of the steel beam is located in the range of the diaphragm, and the prestressed steel beam also needs to be applied along the diaphragm, and there is a conflict between the two positions.

③预应力钢束在通过钢梁的4角点时,需要在钢梁角点位置处的外侧设置导向装置,在内侧须作补强措施后才能满足受力需要。全桥除设置有湿接缝的梁段外,其余都要设置导向,加固、割除工程量太大。 ③ When the prestressed steel beam passes through the four corners of the steel beam, it is necessary to set up guide devices on the outside of the corners of the steel beam, and reinforcement measures must be taken on the inside to meet the force requirements. Except for the girder sections with wet joints, guides must be provided for the whole bridge, and the amount of reinforcement and cutting work is too large.

④外侧导向装置及内侧补强板与钢梁的连接,若采用焊接连接的方式,将对钢梁的防腐涂装损伤较多,后期补涂的工程量较大;若采用栓接连接的方式,后期钢梁边腹板、底板采用高强螺栓补孔工程量大且螺栓的防锈蚀较难。 ④ If the connection between the outer guide device and the inner reinforcing plate and the steel beam is connected by welding, there will be more damage to the anti-corrosion coating of the steel beam, and the amount of repainting in the later stage will be larger; if the bolted connection is used In the later stage, high-strength bolts are used to fill holes in the side webs and bottom plates of steel beams, which requires a large amount of work and the anti-corrosion of bolts is difficult.

⑤反拱完成后松弛困难,需以超过反拱力张拉,退出夹片才能卸载荷,可能造成混凝土开裂。 ⑤ It is difficult to relax after the anti-arching is completed, and it needs to be stretched beyond the anti-arching force, and the load can only be unloaded by withdrawing from the clip, which may cause concrete cracking.

⑥钢绞线张拉受力后,根据规范要求,张拉操作工人应在张拉端的两侧,作业人员需长时间在张拉端之间施工,存在安全隐患。 ⑥After the steel strand is tensioned, according to the requirements of the specification, the tensioning operators should be on both sides of the tensioning end, and the operators need to work between the tensioning ends for a long time, posing safety hazards.

⑦预应力钢束露天张拉后,待现浇湿接缝混凝土强度达到设计要求后方能撤除,在这期间梁段需长时间保持拉紧姿态,而在施工过程中又不可避免地会存在使用电焊和气割,存在极大的安全隐患。 ⑦After the prestressed steel tendon is stretched in the open air, it can only be removed after the strength of the cast-in-place wet joint concrete reaches the design requirements. Electric welding and gas cutting have great potential safety hazards.

发明内容 Contents of the invention

本发明的目的在于:针对现有技术的诸多弊端与不足,寻找一种安全、有效、实用的钢砼组合梁横向预压力的施加装置及其施加方法。 The object of the present invention is to find a safe, effective and practical application device and application method for the transverse preload of steel-concrete composite beams in view of many disadvantages and deficiencies of the prior art.

本发明目的通过下述技术方案来实现: The object of the invention is achieved through the following technical solutions:

一种组合梁斜拉桥横桥向预应力施加装置,包括钢梁,以及可拆卸安装于所述钢梁横隔板顶部的反拱桁架,在所述钢梁横隔板和两中腹板上形成两吊耳栓接构造的锚固点,所述反拱桁架外侧通过牛腿与所述钢梁两边腹板的外侧连接固定形成两支撑点,并在所述两锚固点的反拱桁架顶面主梁上设置千斤顶,以及贯穿所述反拱桁架设置连接所述千斤顶和锚固点的张拉杆形成两提升点。 A composite girder cable-stayed bridge transverse bridge direction prestressing device, comprising a steel girder, and an inverted arch truss detachably installed on the top of the steel beam diaphragm, on the steel beam diaphragm and two middle webs Form the anchor point of the bolted structure of the two lugs, the outside of the reverse arch truss is connected and fixed to the outside of the web on both sides of the steel beam through the corbel to form two support points, and the top surface of the reverse arch truss at the two anchor points A jack is arranged on the main girder, and a tension rod connecting the jack and the anchor point is arranged through the reverse arch truss to form two lifting points.

上述方案中,钢混组合梁横桥向预应力施加装置由在梁段底部施加预应力的传统方式优化设计为在梁段顶部施加反拱力的方式:提高了反拱桁架在各梁段之间的周转速度,从而加快了现场生产进度;极大提高了横桥向压应力施加过程中的安全性。反拱桁架的张拉杆和中腹板位置的吊耳采用销轴连接,极大减小了反拱桁架安装、拆卸过程中作业人员的操作难度和作业量。千斤顶设置在反拱桁架顶面主梁上主要是利用现有起吊设备方便千斤顶的快速安装、拆卸。 In the above scheme, the prestressing device of the steel-concrete composite beam transverse bridge is optimized from the traditional way of applying prestress at the bottom of the beam section to the way of applying anti-arching force at the top of the beam section: Improves the turnover speed of the reverse arch truss between the beam sections, thus speeding up the on-site production schedule; The safety in the process of applying compressive stress to the transverse bridge is greatly improved. The tension rod of the anti-arch truss and the lifting lug at the position of the middle web are connected by pin shafts, which greatly reduces the operational difficulty and workload of the operators during the installation and disassembly of the anti-arch truss. The jack is arranged on the main girder on the top surface of the reverse arch truss mainly to facilitate the rapid installation and disassembly of the jack by using the existing lifting equipment.

作为选择,在每一片所述钢梁的每一道横隔板上均安装一片所述反拱桁架,单片梁段布设三片所述反拱桁架。 As an option, one piece of the reverse arch truss is installed on each diaphragm of each steel beam, and three pieces of the reverse arch truss are arranged on a single beam section.

上述方案中,通过对每片钢梁的每道横隔板均布设反拱桁架,施加反拱力后可使得钢梁每个断面横桥向变形值一致,从而使得钢梁每个断面横桥向获得的压应力相同。 In the above scheme, by laying out the anti-arch truss on each diaphragm of each steel girder, after applying the anti-arch force, the transverse deformation value of each section of the steel girder can be consistent, so that the cross-bridge deformation of each section of the steel girder The same compressive stress is obtained.

作为选择,所述反拱桁架为一立面呈梯形的梯形体,由上、下弦杆,连接同侧所述上、下弦杆的斜杆、竖杆,以及连接异侧所述上、下弦杆的联系杆连接固定而成。 As an option, the reverse arch truss is a trapezoidal body with a trapezoidal facade. The upper and lower chords are connected to the oblique rods and vertical rods of the upper and lower chords on the same side, and the upper and lower chords connected to the different sides. The connecting rod is connected and fixed.

上述方案中,反拱架采用上下弦杆以及斜杆、竖杆、联系杆方案,整体设计为呈梯形体的钢桁架结构,既保证了在反拱力的作用下,桁架的刚度能够满足结构变形的需要,又减轻了反拱桁架自身的整体重量。 In the above scheme, the anti-arch frame adopts the scheme of upper and lower chords, inclined bars, vertical bars, and connecting bars, and the overall design is a trapezoidal steel truss structure, which not only ensures that the stiffness of the truss can meet the structural The need for deformation reduces the overall weight of the anti-arch truss itself.

作为选择,所述反拱桁架由两片通过螺栓栓接构成。 As an option, the reverse arch truss is composed of two pieces connected by bolts.

一种前述组合梁斜拉桥横桥向预应力施加装置的施加方法,在每一片钢梁桥面板安装到位后,湿接缝浇注之前,将反拱桁架安装到位,并通过反拱桁架主梁上的千斤顶提升张拉杆施加反力,形成钢梁两侧边腹板下挠,中腹板上凸的反拱效果直至完成反拱施加;在湿接缝混凝土强度达到设计强度的90%以上后,千斤顶回油,释放反拱桁架向上的顶升力后,钢梁横桥向回弹收缩,挤压混凝土结构,从而对桥面产生横桥向压应力。 A method for applying the prestressing device to the transverse bridge of the aforementioned composite girder cable-stayed bridge. After each steel girder deck is installed in place and before the wet joints are poured, the reverse arch truss is installed in place, and the main girder of the reverse arch truss is installed. The jack on the top lifts the tension rod to apply the reaction force, forming the deflection of the web on both sides of the steel beam, and the convex anti-arch effect on the middle web until the application of the anti-arch is completed; after the strength of the wet joint concrete reaches more than 90% of the design strength, After the oil is returned from the jack and the upward lifting force of the reverse arch truss is released, the steel girders will rebound and shrink in the transverse direction, squeezing the concrete structure, thereby generating transverse compressive stress on the bridge deck.

上述方案中,桥面板先于反拱桁架安装是为了方便桥面板快速安装、精确定位以及湿接缝处钢筋绑扎、各种管道的连接。待混凝土强度达到设计强度90%以上后再释放反拱桁架向上的顶升力是为了钢梁变形回弹时对混凝土的横桥向压应力能更有效的传递到混凝土内。 In the above scheme, the bridge deck is installed before the reverse arch truss to facilitate the rapid installation and precise positioning of the bridge deck, as well as the binding of steel bars at wet joints and the connection of various pipes. After the concrete strength reaches more than 90% of the design strength, the upward lifting force of the inverted arch truss is released so that the transverse compressive stress on the concrete can be more effectively transmitted to the concrete when the steel beam deforms and rebounds.

前述本发明主方案及其各进一步选择方案可以自由组合以形成多个方案,均为本发明可采用并要求保护的方案:如本发明,各选择即可和其他选择任意组合,本领域技术人员在了解本发明方案后根据现有技术和公知常识可明了有多种组合,均为本发明所要保护的技术方案,在此不做穷举。 The above-mentioned main scheme of the present invention and its further options can be combined freely to form multiple schemes, all of which are applicable and claimed schemes of the present invention: as in the present invention, each selection can be combined with other selections arbitrarily, and those skilled in the art After understanding the solution of the present invention, according to the prior art and common knowledge, it can be understood that there are various combinations, all of which are technical solutions to be protected by the present invention, and are not exhaustive here.

本发明的有益效果:主梁梁段在反拱桁架安装、反拱力施加、保持及撤除等各个工况下的量测和实施效果来看,采用在每一片钢梁横隔板顶部安装一片反拱桁架施加反拱力的这种方案既可以满足钢混组合梁所需的横桥向压应力储备,又可以提高现场施工的安全性、可操作性,同时也加快了生产进度。 Beneficial effects of the present invention: from the measurement and implementation effects of the main girder section under various working conditions such as the installation of the anti-arch truss, application of anti-arch force, maintenance and removal, a piece of The anti-arch force applied by the anti-arch truss can not only meet the transverse compressive stress reserve required by the steel-concrete composite beam, but also improve the safety and operability of on-site construction, and at the same time speed up the production progress.

附图说明 Description of drawings

图1是现有技术的结构示意图; Fig. 1 is the structural representation of prior art;

图2是本发明实施例的立面结构示意图; Fig. 2 is the elevation structure schematic diagram of the embodiment of the present invention;

图3是本发明实施例的侧面结构示意图; Fig. 3 is a side structural schematic view of an embodiment of the present invention;

图4是本发明实施例的平面结构示意图; Fig. 4 is a schematic plan view of an embodiment of the present invention;

其中1为钢梁、2为横隔板、3为中腹板、4为锚固点、5为牛腿、6为边腹板、7为反拱桁架顶面主梁、8为千斤顶、9为张拉杆、10为上弦杆、11为下弦杆、12为斜杆、13为竖杆、14为联系杆、15为千斤顶搁置支架、16为钢绞线、17为转角、18为锚具、19为挂腿。 Among them, 1 is the steel beam, 2 is the diaphragm, 3 is the middle web, 4 is the anchor point, 5 is the corbel, 6 is the side web, 7 is the main beam on the top surface of the reverse arch truss, 8 is the jack, and 9 is the tension Pull rod, 10 is the upper chord, 11 is the lower chord, 12 is the oblique rod, 13 is the vertical rod, 14 is the connecting rod, 15 is the jack shelving bracket, 16 is the steel strand, 17 is the corner, 18 is the anchorage, 19 is hanging legs.

具体实施方式 Detailed ways

下列非限制性实施例用于说明本发明。 The following non-limiting examples illustrate the invention.

如图2-4所示,一种组合梁斜拉桥横桥向预应力施加装置,包括钢梁1,以及可拆卸安装于钢梁1横隔板2顶部的反拱桁架,在每一片钢梁1的三道横隔板上安装三片反拱桁架,单片梁段布设三片反拱桁架。在钢梁1横隔板2和两中腹板3上形成两吊耳栓接构造的锚固点4,反拱桁架外侧通过牛腿5与钢梁1两边腹板6的外侧连接固定形成两支撑点,并在两锚固点4的反拱桁架顶面主梁7上设置千斤顶8,以及贯穿反拱桁架设置连接千斤顶8和锚固点4的张拉杆9形成两提升点。作为选择,反拱桁架为一立面呈梯形的梯形体,由两片通过螺栓栓接构成(如图所示的左右两段连接构成),整体由上、下弦杆10、11,连接同侧上、下弦杆10、11的斜杆12、竖杆13,以及连接异侧上、下弦杆10、11的联系杆14连接固定而成,可采用[40槽钢做上下弦杆以及[14槽钢做斜杆、竖杆、联系杆。 As shown in Figure 2-4, a composite girder cable-stayed bridge cross-bridge prestressing device, including a steel beam 1, and a reverse arch truss detachably installed on the top of the steel beam 1 transverse diaphragm 2, each piece of steel Three anti-arch trusses are installed on the three transverse partitions of beam 1, and three anti-arch trusses are arranged on a single beam section. The anchor point 4 of the bolted structure with two lugs is formed on the transverse diaphragm 2 of the steel beam 1 and the two middle webs 3, and the outer side of the reverse arch truss is connected and fixed with the outer sides of the webs 6 on both sides of the steel beam 1 through the corbel 5 to form two support points , and a jack 8 is set on the main beam 7 of the reverse arch truss top surface of the two anchor points 4, and a tension rod 9 connecting the jack 8 and the anchor point 4 is set through the reverse arch truss to form two lifting points. As an option, the inverted arch truss is a trapezoidal body with a trapezoidal facade, which is composed of two pieces connected by bolts (the left and right sections are connected as shown in the figure), and the whole is composed of upper and lower chords 10, 11 connected on the same side Upper and lower chords 10, 11 oblique bars 12, vertical bars 13, and connection rods 14 connecting the upper and lower chords 10, 11 on different sides are connected and fixed, and [40 channel steel can be used to make the upper and lower chords and [14 grooves Steel is used as oblique rods, vertical rods and connecting rods.

一种前述组合梁斜拉桥横桥向预应力施加装置的施加方法,在每一片钢梁桥面板安装到位后,湿接缝浇注之前,将反拱桁架安装到位,并通过反拱桁架主梁上的千斤顶提升张拉杆施加反力,形成钢梁两侧边腹板下挠,中腹板上凸的反拱效果直至完成反拱施加;在湿接缝混凝土强度达到设计强度的90%以上后,千斤顶回油,释放反拱桁架向上的顶升力后,钢梁横桥向回弹收缩,挤压混凝土结构,从而对桥面产生横桥向压应力。 A method for applying the prestressing device to the transverse bridge of the aforementioned composite girder cable-stayed bridge. After each steel girder deck is installed in place and before the wet joints are poured, the reverse arch truss is installed in place, and the main girder of the reverse arch truss is installed. The jack on the top lifts the tension rod to apply the reaction force, forming the deflection of the web on both sides of the steel beam, and the convex anti-arch effect on the middle web until the application of the anti-arch is completed; after the strength of the wet joint concrete reaches more than 90% of the design strength, After the oil is returned from the jack and the upward lifting force of the reverse arch truss is released, the steel girders will rebound and shrink in the transverse direction, squeezing the concrete structure, thereby generating transverse compressive stress on the bridge deck.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (4)

1.一种组合梁斜拉桥横桥向预应力施加装置的施加方法,该组合梁斜拉桥横桥向预应力施加装置包括钢梁,以及可拆卸安装于钢梁横隔板顶部的反拱桁架,在所述钢梁横隔板和两中腹板的连接处的顶面形成两吊耳栓接构造的锚固点,所述反拱桁架外侧通过牛腿与钢梁两边腹板的外侧连接固定形成两支撑点,并在两所述锚固点的反拱桁架顶面主梁上设置千斤顶,以及贯穿所述反拱桁架设置连接所述千斤顶和锚固点的张拉杆形成两提升点,其特征在于:在每一片钢梁桥面板安装到位后,湿接缝浇注之前,将反拱桁架安装到位,并通过反拱桁架顶面主梁上的千斤顶提升张拉杆施加反力,形成钢梁两边腹板下挠,中腹板上凸的反拱效果直至完成反拱施加;在湿接缝混凝土强度达到设计强度的90%以上后,千斤顶回油,释放反拱桁架向上的顶升力后,钢梁横桥向回弹收缩,挤压混凝土结构,从而对桥面产生横桥向压应力。 1. A method for applying the prestressing device to the cross bridge of a composite girder cable-stayed bridge, the device for applying the prestressing force to the cross bridge of a composite girder cable-stayed bridge comprises a steel girder, and a reflector that is detachably mounted on the top of the steel girder diaphragm For the arch truss, an anchor point of the bolted structure of two lugs is formed on the top surface of the connection between the steel beam diaphragm and the two middle webs, and the outer side of the reverse arch truss is connected to the outer sides of the webs on both sides of the steel beam through corbels Two supporting points are fixed, and jacks are installed on the top main beam of the reverse arch truss at the two anchor points, and tension rods connecting the jacks and anchor points are installed through the reverse arch truss to form two lifting points. It is: after each piece of steel girder bridge deck is installed in place and before the wet joints are poured, the reverse arch truss is installed in place, and the jack on the top main girder of the reverse arch truss is used to lift the tension rods to apply the reaction force to form the webs on both sides of the steel girder. The slab is deflected downward, and the anti-arching effect on the mid-web is completed until the anti-arching application is completed; after the concrete strength of the wet joint reaches more than 90% of the design strength, the jack returns to the oil, and after releasing the upward lifting force of the anti-arching truss, the steel beam cross The bridge rebounds and shrinks, squeezing the concrete structure, thereby generating transverse compressive stress on the bridge deck. 2.如权利要求1所述的组合梁斜拉桥横桥向预应力施加装置的施加方法,其特征在于:在每一片所述钢梁的每一道横隔板上均安装一片所述反拱桁架,单片梁段布设三片所述反拱桁架。 2. The method for applying the prestressing device to the cross bridge of the composite girder cable-stayed bridge as claimed in claim 1, characterized in that: a piece of said reverse arch is installed on each diaphragm of each piece of said steel girder For the truss, three anti-arch trusses are arranged on a single beam segment. 3.如权利要求1所述的组合梁斜拉桥横桥向预应力施加装置的施加方法,其特征在于:所述反拱桁架为一立面呈梯形的梯形体,由上、下弦杆,连接同侧所述上、下弦杆的斜杆、竖杆,以及连接异侧所述上、下弦杆的联系杆连接固定而成。 3. composite girder cable-stayed bridge transverse bridge as claimed in claim 1 is characterized in that: described anti-arch truss is a trapezoidal trapezoidal body in a facade, by upper and lower chords, The oblique rods and vertical rods connecting the upper and lower chords on the same side, and the connecting rods connecting the upper and lower chords on the different sides are connected and fixed. 4.如权利要求1所述的组合梁斜拉桥横桥向预应力施加装置的施加方法,其特征在于:所述反拱桁架由两片通过螺栓栓接构成。 4. The method for applying the prestressing device to the transverse bridge of the composite girder cable-stayed bridge according to claim 1, characterized in that: the reverse arch truss is composed of two pieces connected by bolts.
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