CN104056866B - Intelligent automation slab defects is molten except extraordinary processing means - Google Patents

Intelligent automation slab defects is molten except extraordinary processing means Download PDF

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Publication number
CN104056866B
CN104056866B CN201410326170.9A CN201410326170A CN104056866B CN 104056866 B CN104056866 B CN 104056866B CN 201410326170 A CN201410326170 A CN 201410326170A CN 104056866 B CN104056866 B CN 104056866B
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purging
burning torch
rifle
guide holder
controller
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CN104056866A (en
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董朔
郑仕兵
吴守仓
张健
柯友金
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MCC Baosteel Technology Services Co Ltd
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MCC Baosteel Technology Services Co Ltd
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Abstract

A kind of device in the Workpiece surface treatment equipment field being used in conjunction with rolling mill for metal, specifically a kind of intelligent automation slab defects is molten except extraordinary processing means, including: frame, the transverse moving mechanism set gradually from top to bottom, longitudinal moving mechanism, slew gear and elevating mechanism and the purging gunlock structure being arranged on elevating mechanism, burning torch mechanism, tracking mechanism, and the controller being connected with said mechanism respectively and being controlled, wherein: erecting is placed in the surface of slab for clearance, transverse moving mechanism is arranged in frame, transverse moving mechanism and mechanism below are moved along the length direction of frame.The present invention can safely and effectively complete the defect purging cleaning work of strand.

Description

Intelligent automation slab defects is molten except extraordinary processing means
Technical field
The present invention relates to the device in a kind of Workpiece surface treatment equipment field being used in conjunction with rolling mill for metal, specifically a kind of intelligence Slab defects can be automated molten except extraordinary processing means.
Background technology
The existing molten cleaning plant that removes is typically secured on portal frame, for purging the both sides of steel billet, removes steel billet side Intensive indenture and crackle;The upper and lower surface, both sides of steel billet is purged, in order to remove the intensive indenture in upper and lower surface with Crackle.Strand is rectangle sheet material shape, may have the phenomenons such as concentric reducer, non-rectilinear deformed edge, cross section are the most vertical; Strand temperature is 45 75 DEG C.Cleaning plant needs reach certain speed of service and keep applicable spacing with casting billet surface.
The production and processing that the intensive indenture of this kind of hot-cast blank surface and side and crackle are removed by China steel enterprise also rests on people The manual flame purging rifle of holding of member is in the prune job technique of slab;This kind of mode of operation is very big to the harm of operating personnel itself, Emphasis shows, metallic dust, noise, high temperature, the splashing etc. of red-hot molten metal endanger;The production of this kind of personnel's handwork Mode is of poor quality, and the hole, steel casting billet surface hole after purging is dug, floating is uneven, lines has some setbacks, it is deep not to purge the degree of depth, crackle is clear Except there being the problem such as residual, random strong, one to property difference.
Summary of the invention
The present invention is directed to deficiencies of the prior art, it is provided that a kind of intelligent automation slab defects is molten except special type process Device, it is possible to safely and effectively complete the defect purging cleaning work of strand.
The present invention is achieved by the following technical solutions, including: frame, the transverse moving mechanism set gradually from top to bottom, Longitudinal moving mechanism, slew gear and elevating mechanism and purging gunlock structure, the burning torch mechanism being arranged on elevating mechanism, follow Mechanism, and the controller being connected with said mechanism respectively and being controlled, wherein: erecting is placed in the surface of slab for clearance, Transverse moving mechanism is arranged in frame so that transverse moving mechanism and mechanism below move along the length direction of frame.
Described tracking mechanism includes: for controlling to purge the fortune up and down of the distance between gunlock structure and slab upper surface for clearance Move and follow portion, follow portion for controlling to purge the sideways motion of the distance between gunlock structure and slab side for clearance.
Described transverse moving mechanism includes: laterally driven part and driving thereof slide laterally part and reinforcement, wherein: horizontal Include being mutually perpendicular to sliding part and the bottom side portion of integrative-structure and side portion, bottom side portion and side portion are respectively equipped with the bottom surface with frame The guide rail matched with side, reinforcement is arranged at the back side of side portion, slide laterally the bottom of the bottom side portion of part and reinforcement all with Longitudinal moving mechanism is connected, and laterally driven part is connected with controller.
Described longitudinal moving mechanism includes: the zigzag tread patterns part being sequentially connected, longitudinal driving member and longitudinal slide unit, wherein: The bottom of longitudinal slide unit is connected with slew gear, and zigzag tread patterns part is connected with controller.
Longitudinal driving member is lead screw transmission, and the top of longitudinal slide unit arranges the first guiding mechanism.
Described slew gear includes: revolution actuator, revolution driving member and the rotary column being sequentially connected, wherein: revolution The top of driving member is connected with longitudinal moving mechanism, and bottom is connected with rotary column, and revolution actuator is connected with controller.
Revolution actuator is arranged at the side of gyration part.
Described revolution driving member includes: revolution actuator, gear train, mounting seat and the turntable being sequentially connected, wherein: tooth Wheels are arranged in mounting seat, and revolution actuator is connected with controller, and turntable is connected with rotary column.Controller is with Digital Control Mode controls to turn round actuator and is transmitted in turntable so that the rotary column being connected with turntable makees gyration.
Described rotary column includes: be sequentially connected rotating part, transition part and the connecting portion connect, wherein: rotating part is and returns Turning the column structure that driving member is connected, transition part is oblique attachment structure, and connecting portion is vertical column structure, one of them vertical side Face is connected with elevating mechanism.
Rotating part, transition part and connecting portion are structure as a whole.
Described elevating mechanism includes: lifting actuator, lifting driving member and the lifting slide unit being sequentially connected, wherein: lifting Slide unit is connected with burning torch mechanism and tracking mechanism respectively, and lifting actuator is connected with controller.
Lifting driving member is lead screw transmission, and the back side of lifting slide unit arranges the second guiding mechanism.
Described purging gunlock structure includes: purging rifle guide holder, purging rifle keeper, purging gun main body, purging rifle slide flat Platform, the purging rifle actuator purging rifle gear train, being connected with controller, wherein: purging rifle guide holder trailing flank and elevating mechanism phase Even, leading flank is connected with purging rifle keeper, and the end of leading flank is connected with burning torch mechanism, and purging gun main body is arranged at purging rifle On keeper;Purging rifle sliding platform is that roller-coaster is connected with purging rifle guide holder, and purging rifle keeper and purging gun main body are arranged On purging rifle sliding platform, purging rifle actuator driving gear set makes to purge gun main body and does movement in a curve on purging rifle guide holder To realize the adjustment of pivot angle.
Described purging rifle guide holder is the platy structure of circular arc, including: the first guide holder being sequentially connected install arc, First arc-shaped rack and the first arc guide piece.
Described purging rifle keeper includes: the first folder gun platform being sequentially connected with and the first folder rifle lid.
Described purging gun main body includes: purging rifle mouth shower nozzle, purging rifle gun body and purging rifle suction nozzle.
Described burning torch mechanism includes: burning torch guide holder, burning torch keeper and burning torch main body, wherein: burning torch Guide holder is the platy structure of circular arc, and an end is connected with purging gunlock structure, and leading flank is connected with burning torch keeper, igniting Gun main body is arranged on burning torch keeper.
Described burning torch guide holder includes: the second guide holder being sequentially connected installs arc, the second arc-shaped rack and second Arc guide piece.
Described tracking mechanism include two ends connect respectively move up and down follow portion and sideways motion follow portion horizontal support and Positional distance detection sensor, positional distance detection sensor side is to being arranged at inside horizontal support, and this horizontal support includes: sequentially Be connected fixing end face, middle interconnecting piece and laterally attached portion, wherein: fixing end face is fixed on elevating mechanism, move up and down with Being arranged at fixing end face with portion, the end in laterally attached portion is connected with the sideways motion portion of following.
Described middle interconnecting piece and laterally attached portion are for being horizontally disposed with and being mutually perpendicular on horizontal plane.
The described up and down motion portion of following includes first sensor, this first sensor sensing vertical direction, i.e. sensing purging rifle Distance between mechanism and slab upper surface for clearance and by distance information transmission to controller;
The described sideways motion portion of following includes: vertical support frame, be arranged at the second sensor of vertical support frame bottom, sensor Cooling piece, position compensation device and angle of revolution compensation device, wherein: the second sensor sensing horizontal direction, i.e. sensing purging rifle Distance between mechanism and slab side for clearance and by distance information transmission to controller;
Vertical support frame is for connection to sensor and position compensation device, angle of revolution compensation device;
Sensor cooling piece is used to supply sensor and is cooled to effective operating temperature and sets up, specifically, and high pressure cool drying Compressed air leads to sensor, forms the airflow space of cooling to sensor;
Position compensation device includes: mounting seat, turn-screw, guide and actuator.
Angle of revolution compensation device includes: slide, support seat, turn round turntable, angle of revolution compensate gear train, lifters and Revolution actuator;Wherein: support seat laterally attached on slide, revolution turntable is installed and connected in downwards on support seat, turns round turntable Inside installs back gyration side by side and compensates gear train, and lifting body is installed on angle of revolution and compensates gear train outlet side, and revolution actuator is even It is connected to turn round on turntable and compensates gear train with angle of revolution and coaxially fix.
Technique effect
The invention have the advantages that and existing manual work is changed into intelligent digitalized automatic equipment operation, the injury of personnel is subtracted Arrive minimum less, fundamentally liberated the operation employee on producing so that originally on producing, held the nearly burning things which may cause a fire disaster of huge flame gun with manual Work employee be changed into now the operation equipment operator away from purge zone, can allow employee reduce greatly by metallic dust, Noise, high temperature, high light, the splashing etc. of red-hot molten metal endanger;This kind of the most extraordinary special gouge equipment of intelligent digitalized control In automation purge, stable, precision is high, the purging degree of depth one to, handling by force, purged after smooth surface put down Suitable, one to property is strong.
Accompanying drawing explanation
Fig. 1 is the use view of the present invention;
Fig. 2 and Fig. 3 is the structure chart of the present invention;
Fig. 4 is the structural representation of transverse moving mechanism;
Fig. 5 is the structure chart of reinforcement;
Fig. 6 is revolution drive member structure figure;
Fig. 7 is the structure chart of rotary column;
Fig. 8 is the structure chart of purging rifle sliding platform;
Fig. 9 is the structure chart of purging rifle guide holder;
Figure 10 is the structure chart of burning torch guide holder;
Figure 11 is the structure chart of horizontal support;
Figure 12 is the structure chart of position compensation device;
Figure 13 is the structure chart of angle of revolution compensation device.
Detailed description of the invention
Elaborating embodiments of the invention below, the present embodiment is implemented under premised on technical solution of the present invention, Give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
As shown in Figure 1, Figure 2 and Figure 3, the present embodiment includes: frame 1, the transverse shifting machine set gradually from top to bottom Structure 2, longitudinal moving mechanism 3, slew gear 4 and elevating mechanism 5 and the purging gunlock structure 6 being arranged on elevating mechanism 5, Burning torch mechanism 7, tracking mechanism 8, and the controller being connected with said mechanism respectively and being controlled, wherein: frame 1 sets Being placed in the surface of slab 9 for clearance, transverse moving mechanism 2 is arranged in frame 1 so that transverse moving mechanism 2 and below Mechanism move along the length direction of frame 1;
Tracking mechanism 8 includes: for controlling to purge the fortune up and down of the distance between gunlock structure 6 and slab for clearance 9 upper surface Move and follow portion 81, follow portion 82 for controlling to purge the sideways motion of the distance between gunlock structure 6 and slab for clearance 9 side.
As shown in Figure 4 and Figure 5, described transverse moving mechanism 2 includes: laterally driven part and driving thereof slide laterally part 21 and reinforcement 22, wherein: slide laterally part 21 and include being mutually perpendicular to and the bottom side portion of integrative-structure and side portion, bottom side portion Being respectively equipped with, with side portion, the guide rail matched in bottom surface and side with frame 1, as shown in Figure 4, reinforcement 22 is arranged at side The back side in portion, the bottom of the bottom side portion and reinforcement 22 that slide laterally part 21 is all connected with longitudinal moving mechanism 3, laterally driven part It is connected with controller.
Described longitudinal moving mechanism 3 includes: the zigzag tread patterns part being sequentially connected, longitudinal driving member 31 and longitudinal slide unit 32, Wherein: the bottom of longitudinal slide unit 32 is connected with slew gear 4, and zigzag tread patterns part is connected with controller.
Longitudinal driving member 31 is lead screw transmission.
As shown in Figure 6 and Figure 7, described slew gear 4 includes: the revolution actuator that is sequentially connected, revolution driving member 41 With rotary column 42, wherein: revolution driving member 41 top be connected with longitudinal moving mechanism 3, bottom and rotary column 42 phase Even, revolution actuator is connected with controller.
Revolution actuator is arranged at the side of gyration part.
Described revolution driving member 41 includes: the revolution actuator 411 that is sequentially connected, gear train 412, mounting seat 413 With turntable 414, gear train 412 is installed in mounting seat 413, and mounting seat 413 is connected in turntable 414, turns round actuator 411 It is connected with controller.The control that revolution angle is sent out is to control to turn round actuator 411 in Digital Control mode to be transmitted in turntable 414, Make to make gyration with turntable 414 and coupled rotary column 42.
Described rotary column 42 includes: be sequentially connected rotating part, transition part and the connecting portion connect, wherein: rotating part be with The column structure that revolution driving member 41 is connected, transition part is oblique attachment structure, and connecting portion is vertical column structure, one of them Vertically side is connected with elevating mechanism 5.
Rotating part, transition part and connecting portion are structure as a whole.
As it is shown in fig. 7, described elevating mechanism 5 includes: lifting actuator, lifting driving member 51 and the liter being sequentially connected Fall slide unit 52, wherein: lifting slide unit 52 is connected with burning torch mechanism 7 and tracking mechanism 8 respectively, lifting actuator and controller It is connected.
Lifting driving member 51 is lead screw transmission.
Described purging gunlock structure includes: purging rifle guide holder 61, purging rifle keeper 62 and purging gun main body 63, purging Rifle sliding platform 64, the purging rifle actuator 66 purging rifle gear train 65, being connected with controller, wherein: purging rifle guide holder 61 For the platy structure of circular arc, side is connected with elevating mechanism 5 thereafter, and leading flank is connected with purging rifle keeper 62, leading flank End be connected with burning torch mechanism 7, purging gun main body 63 be arranged at purging rifle keeper 62 on.
As shown in Figure 8, purging rifle sliding platform 64 is connected for roller-coaster with purging rifle guide holder 61, purges rifle keeper 62 are arranged on purging rifle sliding platform 64 with purging gun main body 63, and the pivot angle of purging gun main body 63 is by purging rifle actuator biography Dynamic purging rifle gear train 65 does movement in a curve on purging rifle guide holder 61.
As shown in Figure 2 and Figure 9, described purging rifle guide holder 61 includes: the first guide holder being sequentially connected installs arc Plate the 611, first arc-shaped rack 612 and the first arc guide piece 613.
Described purging rifle keeper 62 includes: the first folder gun platform 621 and the first folder rifle lid 622 being sequentially connected with.
Described purging gun main body 63 includes: purging rifle mouth shower nozzle 631, purging rifle gun body 632 and purging rifle suction nozzle 633.
Described burning torch mechanism 7 includes: burning torch guide holder 71, burning torch keeper 72 and burning torch main body 73, its In: burning torch guide holder 71 is the platy structure of circular arc, and an end is connected with purging gunlock structure 6, leading flank and burning torch Keeper 72 is connected, and burning torch main body 73 is arranged on burning torch keeper 72.
As shown in Figure 10, described burning torch guide holder 71 includes: be sequentially connected second guide holder install arc 711, Second arc-shaped rack 712 and the second arc guide piece 713.
Described tracking mechanism 8 includes that two ends connect up and down motion respectively and follow portion 81 and sideways motion follows the horizontal of portion 82 Support 83, as shown in figure 11, this horizontal support 83 includes: positional distance detection sensor 83 1, the fixing end being sequentially connected Face, middle interconnecting piece and laterally attached portion, wherein: fixing end face is fixed on elevating mechanism 5, up and down motion is followed portion 81 and is set Being placed in fixing end face, the end in laterally attached portion is followed portion 82 and is connected with sideways motion.
Described middle interconnecting piece and laterally attached portion are for being horizontally disposed with and being mutually perpendicular on horizontal plane.
Described up and down motion is followed portion 81 and is included first sensor, this first sensor sensing vertical direction, i.e. senses purging Distance between gunlock structure 6 and slab for clearance 9 upper surface and by distance information transmission to controller;
Described sideways motion is followed portion 82 and is included: vertical support frame 821, be arranged at vertical support frame 821 bottom second biography Sensor, sensor cooling piece 822, position compensation device 823, angle of revolution compensation device 824, wherein: the second sensor sense Answer horizontal direction, i.e. sensing purges the distance between gunlock structure 6 and slab for clearance 9 side and by distance information transmission to controller;
Vertical support frame 821 is for connection to sensor and position compensation device 823, angle of revolution compensation device 824;
Sensor cooling piece 822 is used to supply sensor and is cooled to effective operating temperature and sets up.Its principle is that high pressure is cold But it is dried compressed air and leads to sensor, form the airflow space of cooling to sensor.

Claims (8)

1. an intelligent automation slab defects is molten except extraordinary processing means, it is characterized in that, including: frame, the transverse moving mechanism set gradually from top to bottom, longitudinal moving mechanism, slew gear and elevating mechanism and the purging gunlock structure being arranged on elevating mechanism, burning torch mechanism, tracking mechanism, and the controller being connected with said mechanism respectively and being controlled, wherein: erecting is placed in the surface of slab for clearance, transverse moving mechanism is arranged in frame so that transverse moving mechanism and mechanism below move along the length direction of frame;
Described tracking mechanism includes: follow portion for controlling to purge the up and down motion of the distance between gunlock structure and slab upper surface for clearance, follows portion for controlling to purge the sideways motion of the distance between gunlock structure and slab side for clearance;
Described slew gear includes: the revolution driving member being sequentially connected and rotary column, wherein: the top of revolution driving member is connected with longitudinal moving mechanism, and bottom is connected with rotary column;
Described revolution driving member includes: revolution actuator, gear train, mounting seat and the turntable being sequentially connected, and wherein: gear train is arranged in mounting seat, revolution actuator is connected with controller, and turntable is connected with rotary column;
Described rotary column includes: be sequentially connected rotating part, transition part and the connecting portion connect, wherein: rotating part is the column structure being connected with revolution driving member, transition part is oblique attachment structure, and connecting portion is vertical column structure, and the vertical side of one of them of connecting portion is connected with elevating mechanism.
Device the most according to claim 1, it is characterized in that, described transverse moving mechanism includes: laterally driven part and driving thereof slide laterally part and reinforcement, wherein: slide laterally part and include being mutually perpendicular to and the bottom side portion of integrative-structure and side portion, the guide rail that bottom side portion and side portion are respectively equipped with the bottom surface with frame and match in side, reinforcement is arranged at the back side of side portion, the bottom of the bottom side portion and reinforcement that slide laterally part is all connected with longitudinal moving mechanism, and laterally driven part is connected with controller.
Device the most according to claim 1, is characterized in that, described longitudinal moving mechanism includes: the zigzag tread patterns part being sequentially connected, longitudinal driving member and longitudinal slide unit, wherein: the bottom of longitudinal slide unit is connected with slew gear, and zigzag tread patterns part is connected with controller.
Device the most according to claim 1, it is characterized in that, described elevating mechanism includes: lifting actuator, lifting driving member and the lifting slide unit being sequentially connected, wherein: lifting slide unit is connected with burning torch mechanism and tracking mechanism respectively, lifting actuator is connected with controller.
5. according to the device described in any claim in claim 14, it is characterized in that, described purging gunlock structure includes: purges rifle guide holder, purging rifle keeper, purging gun main body, purge rifle sliding platform, the purging rifle actuator purging rifle gear train, being connected with controller, wherein: purging rifle guide holder trailing flank is connected with elevating mechanism, leading flank is connected with purging rifle keeper, the end of leading flank is connected with burning torch mechanism, and purging gun main body is arranged on purging rifle keeper;Purging rifle sliding platform is that roller-coaster is connected with purging rifle guide holder, purging rifle keeper and purging gun main body are arranged on purging rifle sliding platform, and purging rifle actuator driving gear set makes to purge gun main body and does movement in a curve to realize the adjustment of pivot angle on purging rifle guide holder;
Described purging rifle guide holder is the platy structure of circular arc, including: the first guide holder being sequentially connected installs arc, the first arc-shaped rack and the first arc guide piece.
Device the most according to claim 5, it is characterized in that, described burning torch mechanism includes: burning torch guide holder, burning torch keeper and burning torch main body, wherein: burning torch guide holder is the platy structure of circular arc, one end is connected with purging gunlock structure, leading flank is connected with burning torch keeper, and burning torch main body is arranged on burning torch keeper;
Described burning torch guide holder includes: the second guide holder being sequentially connected installs arc, the second arc-shaped rack and the second arc guide piece.
7. according to the device described in claim 1 or 4, it is characterized in that, described tracking mechanism includes: two ends connect to move up and down respectively follows portion and sideways motion follows horizontal support and the positional distance detection sensor in portion, positional distance detection sensor side is to being arranged at inside horizontal support, this horizontal support includes: fixing end face, middle interconnecting piece and the laterally attached portion being sequentially connected, wherein: fixing end face is fixed on elevating mechanism, the up and down motion portion of following is arranged at fixing end face, and the end in laterally attached portion is connected with the sideways motion portion of following.
Device the most according to claim 7, it is characterized in that, the described up and down motion portion of following includes first sensor, and this first sensor sensing vertical direction, i.e. sensing purge the distance between gunlock structure and slab upper surface for clearance and by distance information transmission to controller;
The described sideways motion portion of following includes: vertical support frame, be arranged at the second sensor of vertical support frame bottom, sensor cooling piece, position compensation device and angle of revolution compensation device, wherein: the second sensor sensing horizontal direction, i.e. sensing purges the distance between gunlock structure and slab side for clearance and by distance information transmission to controller.
CN201410326170.9A 2014-07-09 2014-07-09 Intelligent automation slab defects is molten except extraordinary processing means Active CN104056866B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105945387A (en) * 2016-06-30 2016-09-21 昆山慧伟拓机电科技有限公司 Automatic flame scarfing device
CN106735716A (en) * 2017-03-23 2017-05-31 昆山慧伟拓机电科技有限公司 One kind purging rifle arrangement for adjusting height

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CN201685008U (en) * 2010-03-04 2010-12-29 上海振华焊割工具有限公司 Continuous cast slab scarfing machine
CN202271076U (en) * 2011-08-22 2012-06-13 芬特机器制造(昆山)有限公司 Numerical control cutting machine
CN102717169A (en) * 2012-07-13 2012-10-10 上海东震冶金工程技术有限公司 Automatic continuous casting billet flame cleaning device and operation method thereof

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US5182073A (en) * 1990-11-01 1993-01-26 Plasma Energy Corporation Apparatus for surface treating metal billets
US5265849A (en) * 1992-08-19 1993-11-30 Koike Sanso Kogyo Kabushiki Kaisha Plate cutting device
CN201685008U (en) * 2010-03-04 2010-12-29 上海振华焊割工具有限公司 Continuous cast slab scarfing machine
CN202271076U (en) * 2011-08-22 2012-06-13 芬特机器制造(昆山)有限公司 Numerical control cutting machine
CN102717169A (en) * 2012-07-13 2012-10-10 上海东震冶金工程技术有限公司 Automatic continuous casting billet flame cleaning device and operation method thereof

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