Intelligent automation slab defects is molten except extraordinary processing means
Technical field
The present invention relates to the device in a kind of Workpiece surface treatment equipment field being used in conjunction with rolling mill for metal, specifically a kind of intelligence
Slab defects can be automated molten except extraordinary processing means.
Background technology
The existing molten cleaning plant that removes is typically secured on portal frame, for purging the both sides of steel billet, removes steel billet side
Intensive indenture and crackle;The upper and lower surface, both sides of steel billet is purged, in order to remove the intensive indenture in upper and lower surface with
Crackle.Strand is rectangle sheet material shape, may have the phenomenons such as concentric reducer, non-rectilinear deformed edge, cross section are the most vertical;
Strand temperature is 45 75 DEG C.Cleaning plant needs reach certain speed of service and keep applicable spacing with casting billet surface.
The production and processing that the intensive indenture of this kind of hot-cast blank surface and side and crackle are removed by China steel enterprise also rests on people
The manual flame purging rifle of holding of member is in the prune job technique of slab;This kind of mode of operation is very big to the harm of operating personnel itself,
Emphasis shows, metallic dust, noise, high temperature, the splashing etc. of red-hot molten metal endanger;The production of this kind of personnel's handwork
Mode is of poor quality, and the hole, steel casting billet surface hole after purging is dug, floating is uneven, lines has some setbacks, it is deep not to purge the degree of depth, crackle is clear
Except there being the problem such as residual, random strong, one to property difference.
Summary of the invention
The present invention is directed to deficiencies of the prior art, it is provided that a kind of intelligent automation slab defects is molten except special type process
Device, it is possible to safely and effectively complete the defect purging cleaning work of strand.
The present invention is achieved by the following technical solutions, including: frame, the transverse moving mechanism set gradually from top to bottom,
Longitudinal moving mechanism, slew gear and elevating mechanism and purging gunlock structure, the burning torch mechanism being arranged on elevating mechanism, follow
Mechanism, and the controller being connected with said mechanism respectively and being controlled, wherein: erecting is placed in the surface of slab for clearance,
Transverse moving mechanism is arranged in frame so that transverse moving mechanism and mechanism below move along the length direction of frame.
Described tracking mechanism includes: for controlling to purge the fortune up and down of the distance between gunlock structure and slab upper surface for clearance
Move and follow portion, follow portion for controlling to purge the sideways motion of the distance between gunlock structure and slab side for clearance.
Described transverse moving mechanism includes: laterally driven part and driving thereof slide laterally part and reinforcement, wherein: horizontal
Include being mutually perpendicular to sliding part and the bottom side portion of integrative-structure and side portion, bottom side portion and side portion are respectively equipped with the bottom surface with frame
The guide rail matched with side, reinforcement is arranged at the back side of side portion, slide laterally the bottom of the bottom side portion of part and reinforcement all with
Longitudinal moving mechanism is connected, and laterally driven part is connected with controller.
Described longitudinal moving mechanism includes: the zigzag tread patterns part being sequentially connected, longitudinal driving member and longitudinal slide unit, wherein:
The bottom of longitudinal slide unit is connected with slew gear, and zigzag tread patterns part is connected with controller.
Longitudinal driving member is lead screw transmission, and the top of longitudinal slide unit arranges the first guiding mechanism.
Described slew gear includes: revolution actuator, revolution driving member and the rotary column being sequentially connected, wherein: revolution
The top of driving member is connected with longitudinal moving mechanism, and bottom is connected with rotary column, and revolution actuator is connected with controller.
Revolution actuator is arranged at the side of gyration part.
Described revolution driving member includes: revolution actuator, gear train, mounting seat and the turntable being sequentially connected, wherein: tooth
Wheels are arranged in mounting seat, and revolution actuator is connected with controller, and turntable is connected with rotary column.Controller is with Digital Control
Mode controls to turn round actuator and is transmitted in turntable so that the rotary column being connected with turntable makees gyration.
Described rotary column includes: be sequentially connected rotating part, transition part and the connecting portion connect, wherein: rotating part is and returns
Turning the column structure that driving member is connected, transition part is oblique attachment structure, and connecting portion is vertical column structure, one of them vertical side
Face is connected with elevating mechanism.
Rotating part, transition part and connecting portion are structure as a whole.
Described elevating mechanism includes: lifting actuator, lifting driving member and the lifting slide unit being sequentially connected, wherein: lifting
Slide unit is connected with burning torch mechanism and tracking mechanism respectively, and lifting actuator is connected with controller.
Lifting driving member is lead screw transmission, and the back side of lifting slide unit arranges the second guiding mechanism.
Described purging gunlock structure includes: purging rifle guide holder, purging rifle keeper, purging gun main body, purging rifle slide flat
Platform, the purging rifle actuator purging rifle gear train, being connected with controller, wherein: purging rifle guide holder trailing flank and elevating mechanism phase
Even, leading flank is connected with purging rifle keeper, and the end of leading flank is connected with burning torch mechanism, and purging gun main body is arranged at purging rifle
On keeper;Purging rifle sliding platform is that roller-coaster is connected with purging rifle guide holder, and purging rifle keeper and purging gun main body are arranged
On purging rifle sliding platform, purging rifle actuator driving gear set makes to purge gun main body and does movement in a curve on purging rifle guide holder
To realize the adjustment of pivot angle.
Described purging rifle guide holder is the platy structure of circular arc, including: the first guide holder being sequentially connected install arc,
First arc-shaped rack and the first arc guide piece.
Described purging rifle keeper includes: the first folder gun platform being sequentially connected with and the first folder rifle lid.
Described purging gun main body includes: purging rifle mouth shower nozzle, purging rifle gun body and purging rifle suction nozzle.
Described burning torch mechanism includes: burning torch guide holder, burning torch keeper and burning torch main body, wherein: burning torch
Guide holder is the platy structure of circular arc, and an end is connected with purging gunlock structure, and leading flank is connected with burning torch keeper, igniting
Gun main body is arranged on burning torch keeper.
Described burning torch guide holder includes: the second guide holder being sequentially connected installs arc, the second arc-shaped rack and second
Arc guide piece.
Described tracking mechanism include two ends connect respectively move up and down follow portion and sideways motion follow portion horizontal support and
Positional distance detection sensor, positional distance detection sensor side is to being arranged at inside horizontal support, and this horizontal support includes: sequentially
Be connected fixing end face, middle interconnecting piece and laterally attached portion, wherein: fixing end face is fixed on elevating mechanism, move up and down with
Being arranged at fixing end face with portion, the end in laterally attached portion is connected with the sideways motion portion of following.
Described middle interconnecting piece and laterally attached portion are for being horizontally disposed with and being mutually perpendicular on horizontal plane.
The described up and down motion portion of following includes first sensor, this first sensor sensing vertical direction, i.e. sensing purging rifle
Distance between mechanism and slab upper surface for clearance and by distance information transmission to controller;
The described sideways motion portion of following includes: vertical support frame, be arranged at the second sensor of vertical support frame bottom, sensor
Cooling piece, position compensation device and angle of revolution compensation device, wherein: the second sensor sensing horizontal direction, i.e. sensing purging rifle
Distance between mechanism and slab side for clearance and by distance information transmission to controller;
Vertical support frame is for connection to sensor and position compensation device, angle of revolution compensation device;
Sensor cooling piece is used to supply sensor and is cooled to effective operating temperature and sets up, specifically, and high pressure cool drying
Compressed air leads to sensor, forms the airflow space of cooling to sensor;
Position compensation device includes: mounting seat, turn-screw, guide and actuator.
Angle of revolution compensation device includes: slide, support seat, turn round turntable, angle of revolution compensate gear train, lifters and
Revolution actuator;Wherein: support seat laterally attached on slide, revolution turntable is installed and connected in downwards on support seat, turns round turntable
Inside installs back gyration side by side and compensates gear train, and lifting body is installed on angle of revolution and compensates gear train outlet side, and revolution actuator is even
It is connected to turn round on turntable and compensates gear train with angle of revolution and coaxially fix.
Technique effect
The invention have the advantages that and existing manual work is changed into intelligent digitalized automatic equipment operation, the injury of personnel is subtracted
Arrive minimum less, fundamentally liberated the operation employee on producing so that originally on producing, held the nearly burning things which may cause a fire disaster of huge flame gun with manual
Work employee be changed into now the operation equipment operator away from purge zone, can allow employee reduce greatly by metallic dust,
Noise, high temperature, high light, the splashing etc. of red-hot molten metal endanger;This kind of the most extraordinary special gouge equipment of intelligent digitalized control
In automation purge, stable, precision is high, the purging degree of depth one to, handling by force, purged after smooth surface put down
Suitable, one to property is strong.
Accompanying drawing explanation
Fig. 1 is the use view of the present invention;
Fig. 2 and Fig. 3 is the structure chart of the present invention;
Fig. 4 is the structural representation of transverse moving mechanism;
Fig. 5 is the structure chart of reinforcement;
Fig. 6 is revolution drive member structure figure;
Fig. 7 is the structure chart of rotary column;
Fig. 8 is the structure chart of purging rifle sliding platform;
Fig. 9 is the structure chart of purging rifle guide holder;
Figure 10 is the structure chart of burning torch guide holder;
Figure 11 is the structure chart of horizontal support;
Figure 12 is the structure chart of position compensation device;
Figure 13 is the structure chart of angle of revolution compensation device.
Detailed description of the invention
Elaborating embodiments of the invention below, the present embodiment is implemented under premised on technical solution of the present invention,
Give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
As shown in Figure 1, Figure 2 and Figure 3, the present embodiment includes: frame 1, the transverse shifting machine set gradually from top to bottom
Structure 2, longitudinal moving mechanism 3, slew gear 4 and elevating mechanism 5 and the purging gunlock structure 6 being arranged on elevating mechanism 5,
Burning torch mechanism 7, tracking mechanism 8, and the controller being connected with said mechanism respectively and being controlled, wherein: frame 1 sets
Being placed in the surface of slab 9 for clearance, transverse moving mechanism 2 is arranged in frame 1 so that transverse moving mechanism 2 and below
Mechanism move along the length direction of frame 1;
Tracking mechanism 8 includes: for controlling to purge the fortune up and down of the distance between gunlock structure 6 and slab for clearance 9 upper surface
Move and follow portion 81, follow portion 82 for controlling to purge the sideways motion of the distance between gunlock structure 6 and slab for clearance 9 side.
As shown in Figure 4 and Figure 5, described transverse moving mechanism 2 includes: laterally driven part and driving thereof slide laterally part
21 and reinforcement 22, wherein: slide laterally part 21 and include being mutually perpendicular to and the bottom side portion of integrative-structure and side portion, bottom side portion
Being respectively equipped with, with side portion, the guide rail matched in bottom surface and side with frame 1, as shown in Figure 4, reinforcement 22 is arranged at side
The back side in portion, the bottom of the bottom side portion and reinforcement 22 that slide laterally part 21 is all connected with longitudinal moving mechanism 3, laterally driven part
It is connected with controller.
Described longitudinal moving mechanism 3 includes: the zigzag tread patterns part being sequentially connected, longitudinal driving member 31 and longitudinal slide unit 32,
Wherein: the bottom of longitudinal slide unit 32 is connected with slew gear 4, and zigzag tread patterns part is connected with controller.
Longitudinal driving member 31 is lead screw transmission.
As shown in Figure 6 and Figure 7, described slew gear 4 includes: the revolution actuator that is sequentially connected, revolution driving member 41
With rotary column 42, wherein: revolution driving member 41 top be connected with longitudinal moving mechanism 3, bottom and rotary column 42 phase
Even, revolution actuator is connected with controller.
Revolution actuator is arranged at the side of gyration part.
Described revolution driving member 41 includes: the revolution actuator 411 that is sequentially connected, gear train 412, mounting seat 413
With turntable 414, gear train 412 is installed in mounting seat 413, and mounting seat 413 is connected in turntable 414, turns round actuator 411
It is connected with controller.The control that revolution angle is sent out is to control to turn round actuator 411 in Digital Control mode to be transmitted in turntable 414,
Make to make gyration with turntable 414 and coupled rotary column 42.
Described rotary column 42 includes: be sequentially connected rotating part, transition part and the connecting portion connect, wherein: rotating part be with
The column structure that revolution driving member 41 is connected, transition part is oblique attachment structure, and connecting portion is vertical column structure, one of them
Vertically side is connected with elevating mechanism 5.
Rotating part, transition part and connecting portion are structure as a whole.
As it is shown in fig. 7, described elevating mechanism 5 includes: lifting actuator, lifting driving member 51 and the liter being sequentially connected
Fall slide unit 52, wherein: lifting slide unit 52 is connected with burning torch mechanism 7 and tracking mechanism 8 respectively, lifting actuator and controller
It is connected.
Lifting driving member 51 is lead screw transmission.
Described purging gunlock structure includes: purging rifle guide holder 61, purging rifle keeper 62 and purging gun main body 63, purging
Rifle sliding platform 64, the purging rifle actuator 66 purging rifle gear train 65, being connected with controller, wherein: purging rifle guide holder 61
For the platy structure of circular arc, side is connected with elevating mechanism 5 thereafter, and leading flank is connected with purging rifle keeper 62, leading flank
End be connected with burning torch mechanism 7, purging gun main body 63 be arranged at purging rifle keeper 62 on.
As shown in Figure 8, purging rifle sliding platform 64 is connected for roller-coaster with purging rifle guide holder 61, purges rifle keeper
62 are arranged on purging rifle sliding platform 64 with purging gun main body 63, and the pivot angle of purging gun main body 63 is by purging rifle actuator biography
Dynamic purging rifle gear train 65 does movement in a curve on purging rifle guide holder 61.
As shown in Figure 2 and Figure 9, described purging rifle guide holder 61 includes: the first guide holder being sequentially connected installs arc
Plate the 611, first arc-shaped rack 612 and the first arc guide piece 613.
Described purging rifle keeper 62 includes: the first folder gun platform 621 and the first folder rifle lid 622 being sequentially connected with.
Described purging gun main body 63 includes: purging rifle mouth shower nozzle 631, purging rifle gun body 632 and purging rifle suction nozzle 633.
Described burning torch mechanism 7 includes: burning torch guide holder 71, burning torch keeper 72 and burning torch main body 73, its
In: burning torch guide holder 71 is the platy structure of circular arc, and an end is connected with purging gunlock structure 6, leading flank and burning torch
Keeper 72 is connected, and burning torch main body 73 is arranged on burning torch keeper 72.
As shown in Figure 10, described burning torch guide holder 71 includes: be sequentially connected second guide holder install arc 711,
Second arc-shaped rack 712 and the second arc guide piece 713.
Described tracking mechanism 8 includes that two ends connect up and down motion respectively and follow portion 81 and sideways motion follows the horizontal of portion 82
Support 83, as shown in figure 11, this horizontal support 83 includes: positional distance detection sensor 83 1, the fixing end being sequentially connected
Face, middle interconnecting piece and laterally attached portion, wherein: fixing end face is fixed on elevating mechanism 5, up and down motion is followed portion 81 and is set
Being placed in fixing end face, the end in laterally attached portion is followed portion 82 and is connected with sideways motion.
Described middle interconnecting piece and laterally attached portion are for being horizontally disposed with and being mutually perpendicular on horizontal plane.
Described up and down motion is followed portion 81 and is included first sensor, this first sensor sensing vertical direction, i.e. senses purging
Distance between gunlock structure 6 and slab for clearance 9 upper surface and by distance information transmission to controller;
Described sideways motion is followed portion 82 and is included: vertical support frame 821, be arranged at vertical support frame 821 bottom second biography
Sensor, sensor cooling piece 822, position compensation device 823, angle of revolution compensation device 824, wherein: the second sensor sense
Answer horizontal direction, i.e. sensing purges the distance between gunlock structure 6 and slab for clearance 9 side and by distance information transmission to controller;
Vertical support frame 821 is for connection to sensor and position compensation device 823, angle of revolution compensation device 824;
Sensor cooling piece 822 is used to supply sensor and is cooled to effective operating temperature and sets up.Its principle is that high pressure is cold
But it is dried compressed air and leads to sensor, form the airflow space of cooling to sensor.