CN104048844B - Mix-loaded servo drive system reliability test bench - Google Patents

Mix-loaded servo drive system reliability test bench Download PDF

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CN104048844B
CN104048844B CN201410294084.4A CN201410294084A CN104048844B CN 104048844 B CN104048844 B CN 104048844B CN 201410294084 A CN201410294084 A CN 201410294084A CN 104048844 B CN104048844 B CN 104048844B
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inertia
loading
servo motor
bearing
servo
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CN104048844A (en
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陈菲
何佳龙
杨兆军
刘博�
王中
马帅
郑志同
张欢欢
石靖楠
王东亮
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Jilin University
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Abstract

本发明公开了一种混合加载伺服驱动系统可靠性试验台,为克服现有技术加载方式简单,不能反映伺服驱动系统的实际工况的问题,试验台包括有伺服电机支撑部分、惯量加载部分、扭矩加载部分、振动温湿度加载部分和自动控制部分。伺服电机支撑部分安装在地平铁(1)的左侧,惯量加载部分安装在伺服电机支撑部分右侧的地平铁(1)上,扭矩加载部分安装在惯量加载部分右侧的地平铁(1)上;被测的伺服电机(11)和惯量加载部分中的阶梯轴(8)左端联轴器连接,惯量加载部分的阶梯轴(8)右端和扭矩加载部分的测功机(2)输出轴联轴器连接,振动温湿度加载部分的RS‑232C端口与自动控制部分的工控机(13)的RS‑232C端口电线连接。

The invention discloses a reliability test bench for a hybrid loading servo drive system. In order to overcome the problems of the prior art that the loading method is simple and cannot reflect the actual working conditions of the servo drive system, the test bench includes a servo motor support part, an inertia loading part, Torque loading part, vibration temperature and humidity loading part and automatic control part. The supporting part of the servo motor is installed on the left side of the horizontal iron (1), the inertia loading part is installed on the horizontal iron (1) on the right side of the servo motor supporting part, and the torque loading part is installed on the horizontal iron (1) on the right side of the inertia loading part Above; the measured servo motor (11) is connected with the left end of the stepped shaft (8) in the inertia loading part, and the right end of the stepped shaft (8) in the inertia loading part is connected with the output shaft of the dynamometer (2) in the torque loading part The shaft coupling is connected, and the RS‑232C port of the vibration temperature and humidity loading part is connected with the RS‑232C port wire of the industrial computer (13) of the automatic control part.

Description

混合加载伺服驱动系统可靠性试验台Mixed loading servo drive system reliability test bench

技术领域technical field

本发明涉及一种应用于伺服驱动系统可靠性的试验装置,更确切地说,本发明涉及一种对伺服驱动系统实现惯量和扭矩加载并进行可靠性试验的混合加载伺服驱动系统可靠性试验台。The invention relates to a test device applied to the reliability of a servo drive system, more precisely, the invention relates to a reliability test bench for a mixed-loaded servo drive system which realizes inertia and torque loading on the servo drive system and conducts reliability tests .

背景技术Background technique

数控技术的发展为制造业的腾飞创造了机会,数控机床的性能和使用数量是衡量一个国家工业发展的重要标准。我国现在已经是数控机床生产及使用大国,所研发的数控机床在精度、速度、多轴联动控制等性能上已经有很大进步,但数控机床的主要组成部件—伺服驱动系统,其性能和可靠性水平与国际先进产品仍有一定的差距,还有待提高。伺服驱动系统现已成为国产数控机床业发展的瓶颈之一,急待于解决此问题。因此,研究开发伺服驱动系统可靠性试验装置和试验技术具有极其重要的实际意义,伺服驱动系统可靠性水平的提高对整机可靠性水平的提高起着重要的作用。The development of numerical control technology has created opportunities for the take-off of the manufacturing industry. The performance and number of use of numerical control machine tools are important standards for measuring a country's industrial development. my country is now a big country in the production and use of CNC machine tools. The developed CNC machine tools have made great progress in terms of precision, speed, and multi-axis linkage control. However, the main component of CNC machine tools—the servo drive system, its performance and reliability There is still a certain gap between the performance level and the international advanced products, and it needs to be improved. The servo drive system has become one of the bottlenecks in the development of the domestic CNC machine tool industry, and it is urgent to solve this problem. Therefore, the research and development of the reliability test device and test technology of the servo drive system has extremely important practical significance, and the improvement of the reliability level of the servo drive system plays an important role in the improvement of the reliability level of the whole machine.

我国的伺服驱动系统可靠性试验研究起步较晚,目前仅有一些加载方法简单的可靠性试验装置。例如,某些试验台可以对伺服驱动系统伺服电机进行空运转试验,或者采用简单的机械加载,试验模拟的工况与真实工况有很大的差距,不能在试验中快速、准确的找到故障部位及故障原因。The research on the reliability test of servo drive system in our country started relatively late, and there are only some reliability test devices with simple loading methods at present. For example, some test benches can carry out dry running test on the servo motor of the servo drive system, or use simple mechanical loading. There is a big gap between the simulated working conditions and the real working conditions, and it is impossible to quickly and accurately find faults in the test. location and cause of failure.

发明内容Contents of the invention

本发明所要解决的技术问题是克服了目前伺服驱动系统可靠性试验台加载方式简单,不能反映伺服驱动系统的实际工况的问题,提供了一套能够模拟实际工况,对伺服驱动系统进行扭矩和惯量混合加载的混合加载伺服驱动系统可靠性试验台。The technical problem to be solved by the present invention is to overcome the problem that the current servo drive system reliability test bench has a simple loading method and cannot reflect the actual working conditions of the servo drive system, and provides a set that can simulate the actual working conditions and perform torque on the servo drive system. Reliability test bench for mixed loading servo drive system with mixed loading of inertia and inertia.

为解决上述技术问题,本发明是采用如下技术方案实现的:所述的混合加载伺服驱动系统可靠性试验台包括有伺服电机支撑部分、惯量加载部分、扭矩加载部分、振动温湿度加载部分和自动控制部分。In order to solve the above technical problems, the present invention is realized by adopting the following technical scheme: the reliability test bench of the hybrid loading servo drive system includes a servo motor support part, an inertia loading part, a torque loading part, a vibration temperature and humidity loading part and an automatic Control section.

伺服电机支撑部分安装在地平铁的左侧,惯量加载部分安装在伺服电机支撑部分右侧的地平铁上,扭矩加载部分安装在惯量加载部分右侧的地平铁上;安装在伺服电机支撑部分中的伺服电机支撑座上的被测的伺服电机的输出轴采用2号膜片联轴器和惯量加载部分中的阶梯轴的左端连接,惯量加载部分中的阶梯轴的右端采用1号膜片联轴器和扭矩加载部分中的测功机的输出轴连接,测功机输出轴的回转轴线、1号膜片联轴器的回转轴线、阶梯轴的回转轴线、2号膜片联轴器的回转轴线与被测的伺服电机的回转轴线共线;振动温湿度加载部分即振动温湿度试验箱的RS-232C端口与自动控制部分中的工控机的RS-232C端口电线连接,自动控制部分中的伺服放大器的电源接口与被测的伺服电机电线连接。The supporting part of the servo motor is installed on the left side of the horizontal iron, the inertia loading part is installed on the horizontal iron on the right side of the servo motor supporting part, and the torque loading part is installed on the horizontal iron on the right side of the inertia loading part; it is installed in the supporting part of the servo motor The output shaft of the servo motor under test on the servo motor support base is connected with the left end of the stepped shaft in the inertia loading part by No. 2 diaphragm coupling, and the right end of the stepped shaft in the inertia loading part is connected by No. 1 diaphragm coupling. The output shaft connection of the dynamometer in the shaft device and the torque loading part, the rotation axis of the output shaft of the dynamometer, the rotation axis of the No. 1 diaphragm coupling, the rotation axis of the stepped shaft, and the rotation axis of the No. 2 diaphragm coupling The axis of rotation is in line with the axis of rotation of the servo motor under test; the vibration temperature and humidity loading part, that is, the RS-232C port of the vibration temperature and humidity test chamber is connected with the RS-232C port of the industrial computer in the automatic control part. Connect the power interface of the servo amplifier to the wire of the servo motor under test.

所述的伺服电机支撑部分包括伺服电机支撑座和电机调节垫板。所述的伺服电机支撑座由底板与垂直支撑壁焊接或机械连接而成,底板与垂直支撑壁底端的左/右侧面接触连接,底板的底端面与垂直支撑壁的底端面共面,底板与垂直支撑壁之间的夹角为90度;底板为倒“T”字型等横截面的板类结构件,其四角处对称地设置有四个U型开口,垂直支撑壁的中心处设置有圆通孔,圆通孔直径大于被测的伺服电机输出轴的直径,圆通孔周围均匀分布有四个沿圆通孔径向方向的结构相同的安装不同型号的被测的伺服电机的长条通孔。电机调节垫板安装在伺服电机支撑座的下面,伺服电机支撑座的底面与电机调节垫板的顶端面接触连接。The supporting part of the servo motor includes a servo motor support seat and a motor adjusting backing plate. The servo motor support seat is formed by welding or mechanically connecting the bottom plate and the vertical support wall. The angle between it and the vertical support wall is 90 degrees; the bottom plate is a plate structure with an inverted "T" cross-section, and four U-shaped openings are symmetrically arranged at the four corners, and the center of the vertical support wall is set. There are circular through holes, the diameter of which is larger than the diameter of the output shaft of the servo motor to be tested, and there are four elongated through holes with the same structure along the radial direction of the circular through hole evenly distributed around the circular through hole for installing different types of measured servo motors. The motor adjustment backing plate is installed under the servo motor support base, and the bottom surface of the servo motor support base is in contact with the top surface of the motor adjustment backing plate.

所述的惯量加载装置包括惯量盘、4个结构相同的T型螺母、4个结构相同的惯量滑块和4个结构相同的螺栓。所述的惯量盘为一圆盘,圆盘中心处设有一圆通孔,在惯量盘的圆通孔周围沿径向方向设置有4个结构相同的T型槽,T型槽上设有刻度,4个结构相同的T型槽的里端不和圆通孔连通,相邻的两个T型槽之间的夹角为90度。所述的4个结构相同的惯量滑块中心处皆设置有与螺栓相配装的圆通孔。所述的4个结构相同的T型螺母装入4个结构相同的T型槽内为滑动连接,4个结构相同的惯量滑块放置在T型螺母的上方,采用螺栓将惯量滑块与装入T型槽内的T型螺母连接,即将4个结构相同的惯量滑块固定在惯量盘上。The inertia loading device includes an inertia plate, 4 T-nuts with the same structure, 4 inertia sliders with the same structure and 4 bolts with the same structure. The inertia disk is a disc, the center of which is provided with a circular through hole, and 4 T-shaped slots with the same structure are arranged in the radial direction around the circular through hole of the inertia disc, and the T-shaped slots are provided with scales, 4 The inner ends of two T-shaped slots with the same structure are not connected with the round through hole, and the included angle between two adjacent T-shaped slots is 90 degrees. The centers of the four inertia sliders with the same structure are all provided with circular through-holes fitted with bolts. The 4 T-shaped nuts with the same structure are put into the 4 T-shaped slots with the same structure as a sliding connection, and the 4 inertia sliders with the same structure are placed above the T-shaped nuts, and the inertia sliders are connected to the assembly by bolts. The T-nuts in the T-slots are connected, that is, the four inertia sliders with the same structure are fixed on the inertia disk.

所述的振动温湿度加载部分即振动温湿度试验箱,伺服放大器通过T型螺栓与振动温湿度试验箱内的带有T型槽平面固定;The vibration temperature and humidity loading part is the vibration temperature and humidity test chamber, and the servo amplifier is fixed to the plane with T-shaped grooves in the vibration temperature and humidity test chamber through T-shaped bolts;

所述的混合加载伺服驱动系统可靠性试验台可以实现三种工况可靠性试验,分别是对伺服电机进行惯量和扭矩加载的可靠性试验、对伺服电机进行惯量加载的可靠性试验和对伺服电机进行扭矩加载的可靠性试验。The reliability test bench of the hybrid loading servo drive system can realize reliability tests of three working conditions, namely, the reliability test of inertia and torque loading on the servo motor, the reliability test of inertia loading on the servo motor, and the reliability test of the servo motor. The motor is tested for reliability under torque loading.

所述的三种工况可靠性试验中的对伺服电机进行惯量和扭矩加载的可靠性试验由伺服电机支撑部分、惯量加载部分、扭矩加载部分、振动温湿度加载部分和自动控制部分组成。The reliability test for inertia and torque loading of the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, an inertia loading part, a torque loading part, a vibration temperature and humidity loading part and an automatic control part.

所述的三种工况可靠性试验中的对伺服电机进行惯量加载的可靠性试验由伺服电机支撑部分、惯量加载部分、振动温湿度加载部分和自动控制部分组成。The reliability test for inertia loading of the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, an inertia loading part, a vibration temperature and humidity loading part and an automatic control part.

所述的三种工况可靠性试验中的对伺服电机进行扭矩加载的可靠性试验由伺服电机支撑部分、扭矩加载部分、振动温湿度加载部分和自动控制部分组成。The reliability test of torque loading on the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, a torque loading part, a vibration temperature and humidity loading part and an automatic control part.

技术方案中所述的电机调节垫板包括有上楔形板、锁紧螺母、下楔形板、丝母和丝杆。所述的上楔形板为矩形的从左至右具有斜度的板类结构件,上楔形板的中间处焊接一个支撑座,支撑座中心处设置有圆通孔,圆通孔回转轴线与上楔形板的纵向对称面共面,在圆通孔周围均布四个螺纹孔;中心处设置有螺纹孔的丝母安装在支撑座内,支撑座的两侧对称地设置有相互平行的横截面为矩形的导轨。所述的下楔形板为矩形的从左至右具有斜度的板类结构件,下楔形板从左至右具有的斜度与上楔形板从左至右具有的斜度相同,但斜度方向相反,下楔形板左右两端各焊接一个支撑台,左右两支撑台的中心处皆设置有圆通孔,丝杆插入下楔形板(25)左右两端支撑台的圆通孔中,下楔形板左右两端支撑台的两侧对称地设置有相互平行的横截面为矩形的导轨槽。上楔形板安装在下楔形板上,安装在上楔形板上的支撑座内的丝母套装在丝杆上,上楔形板上的两条导轨装入下楔形板上的两条导轨槽中,锁紧螺母安装在从右端的支撑台圆通孔中伸出的丝杆的右端上。The motor adjusting backing plate described in the technical solution includes an upper wedge plate, a lock nut, a lower wedge plate, a screw nut and a screw mandrel. The upper wedge-shaped plate is a rectangular plate structure with a slope from left to right. A support seat is welded in the middle of the upper wedge-shaped plate. A round through hole is arranged in the center of the support seat. The longitudinal symmetry planes are coplanar, and four threaded holes are evenly distributed around the round through hole; the screw nut with the threaded hole in the center is installed in the support seat, and the two sides of the support seat are symmetrically provided with parallel cross-sections. guide. The lower wedge-shaped plate is a rectangular plate-like structure with a slope from left to right, and the slope of the lower wedge-shaped plate from left to right is the same as that of the upper wedge-shaped plate from left to right, but the slope The direction is opposite, and a supporting platform is welded at the left and right ends of the lower wedge-shaped plate, and the centers of the left and right two supporting platforms are all provided with round through holes. The two sides of the supporting platform at the left and right ends are symmetrically provided with guide rail grooves with a rectangular cross section parallel to each other. The upper wedge-shaped plate is installed on the lower wedge-shaped plate, and the screw nut installed in the support seat on the upper wedge-shaped plate is set on the screw rod, and the two guide rails on the upper wedge-shaped plate are installed in the two guide rail grooves on the lower wedge-shaped plate, and the lock Tight nut is installed on the right end of the screw mandrel that stretches out from the support platform circular through hole of right end.

技术方案中所述的惯量加载部分还包括1号轴承支撑装置、套筒、惯量加载装置和2号轴承支撑装置。阶梯轴从右到左依次设置有1号至7号不同直径的轴段,惯量加载装置套装在阶梯轴的3号轴段上,惯量加载装置中的惯量盘的左端面与阶梯轴上的4号轴段的右端面接触连接,套筒的左端面和惯量加载装置中的惯量盘的右端面接触连接,套筒的右端面和1号轴承支撑装置中的左端盖的左端面接触连接,并且套筒和1号轴承支撑装置套装在阶梯轴的2号轴段上,2号轴承支撑装置套装在阶梯轴的6号轴段上,2号轴承支撑装置的右端盖右端面与阶梯轴上的5号轴段的左端面接触连接,1号轴承支撑装置与2号轴承支撑装置采用螺栓固定在地平铁(1)上。The inertia loading part described in the technical solution also includes a No. 1 bearing supporting device, a sleeve, an inertia loading device and a No. 2 bearing supporting device. The stepped shaft is provided with shaft sections No. 1 to No. 7 with different diameters from right to left. The inertia loading device is set on the No. 3 shaft section of the stepped shaft. The right end surface of the No. 1 shaft section is contacted and connected, the left end surface of the sleeve is contacted and connected with the right end surface of the inertia disk in the inertia loading device, the right end surface of the sleeve is connected with the left end surface of the left end cover in the No. 1 bearing support device, and The sleeve and the No. 1 bearing support device are set on the No. 2 shaft section of the stepped shaft, the No. 2 bearing support device is set on the No. 6 shaft section of the stepped shaft, and the right end cover of the No. The left end face of the No. 5 shaft section is connected in contact, and the No. 1 bearing support device and the No. 2 bearing support device are fixed on the horizontal iron (1) by bolts.

技术方案中所述的1号轴承支撑装置与2号轴承支撑装置结构相同;所述的1号轴承支撑装置包括右端盖、卡簧、轴承、轴承座和左端盖。所述的左端盖的回转轴线处设置有圆通孔,圆通孔周围均布有4个螺栓通孔,左端盖采用螺栓固定在轴承座的左端面上,左端盖的右端面与轴承外轴承环的左端面相接触,轴承安装在轴承座的中心通孔内,卡簧安装在阶梯轴上的卡簧槽内,轴承内轴承环的右端面与卡簧的左端面相接触,右端盖的回转轴线处设置有圆通孔,圆通孔圆周均布螺栓通孔,右端盖采用螺栓固定在轴承座的右端面上,右端盖左端面与轴承外轴承环的右端面相接触。The No. 1 bearing support device described in the technical solution has the same structure as the No. 2 bearing support device; the No. 1 bearing support device includes a right end cover, a retaining spring, a bearing, a bearing seat and a left end cover. The rotation axis of the left end cover is provided with a circular through hole, and there are 4 bolt through holes evenly distributed around the circular through hole. The left end cover is fixed on the left end surface of the bearing seat with bolts, and the right end surface of the left end cover is connected with the outer bearing ring of the bearing. The left end face is in contact, the bearing is installed in the center through hole of the bearing seat, the circlip is installed in the circlip groove on the stepped shaft, the right end face of the bearing inner bearing ring is in contact with the left end face of the circlip, and the rotation axis of the right end cover is set There are round through holes, and bolt through holes are evenly distributed around the circumference of the round through holes. The right end cover is fixed on the right end surface of the bearing seat by bolts, and the left end surface of the right end cover is in contact with the right end surface of the outer bearing ring of the bearing.

技术方案中所述的轴承座由一块水平长方体形的底板与一块长方体形的垂直支撑壁焊接而成,长方体形的垂直支撑壁上半部分的中心处设置一个用于安装轴承的圆通孔,圆通孔的左右端面上呈圆周地均匀分布有用于和左端盖与右端盖连接的螺纹盲孔,水平长方体形的底板前后两侧设置有用于安装T型螺栓的U形开口槽。The bearing seat described in the technical proposal is welded by a horizontal cuboid bottom plate and a cuboid vertical support wall, and a round through hole for installing the bearing is set at the center of the upper half of the cuboid vertical support wall. The left and right end faces of the hole are evenly distributed circumferentially with threaded blind holes for connecting the left end cover and the right end cover, and the front and rear sides of the horizontal cuboid bottom plate are provided with U-shaped opening grooves for installing T-bolts.

技术方案中所述的扭矩加载部分还包括水冷却机。扭矩加载部分中的测功机采用型号为DW10的电涡流测功机,水冷却机选择型号为LW35的水冷却机,测功机采用螺栓固定在地平铁上,测功机上的进水口与出水口通过管道分别与水冷却机的出水口和进水口连接。The torque loading part described in the technical solution also includes a water cooler. The dynamometer in the torque loading part adopts the model DW10 eddy current dynamometer, the water cooler chooses the model LW35 water cooler, the dynamometer is fixed on the ground iron with bolts, and the water inlet and outlet on the dynamometer The water port is respectively connected with the water outlet and the water inlet of the water cooler through pipelines.

技术方案中所述的自动控制部分还包括数控系统、可编程控制器与测功机控制仪。工控机的RS-232C端口与可编程控制器的RS-232C端口电线连接,工控机的RS-232C端口与测功机控制仪的RS-232C端口电线连接,工控机(13)的RS-232C端口与数控系统的RS-232C端口电线连接,数控系统的输入与输出接口和可编程控制器的输入单元与输出单元导线连接,数控系统的轴控制接口与伺服放大器的伺服驱动接口连接;伺服放大器的编码器接口与编码器电线连接。The automatic control part described in the technical proposal also includes a numerical control system, a programmable controller and a dynamometer controller. The RS-232C port of the industrial computer is connected with the RS-232C port wire of the programmable controller, the RS-232C port of the industrial computer is connected with the RS-232C port wire of the dynamometer controller, and the RS-232C port of the industrial computer (13) is The port is connected to the RS-232C port of the numerical control system, the input and output interfaces of the numerical control system are connected to the input unit and output unit of the programmable controller with wires, the axis control interface of the numerical control system is connected to the servo drive interface of the servo amplifier; the servo amplifier The encoder interface is connected to the encoder wire.

与现有技术相比本发明的有益效果是:Compared with prior art, the beneficial effects of the present invention are:

1.本发明所述的混合加载伺服驱动系统可靠性试验台采用惯量加载装置对伺服驱动系统进行惯量加载,来模拟伺服电机在启停和变速时的负载扭矩,同时利用测功机对伺服驱动系统进行扭矩加载,来模拟伺服电机在匀速时所受的负载扭矩。通过对被测的伺服驱动系统进行模拟真实工况的可靠性试验,暴露和激发产品故障,为产品的可靠性增长和评估提供实用的基础数据。1. The hybrid loading servo drive system reliability test bench of the present invention uses an inertia loading device to carry out inertia loading on the servo drive system to simulate the load torque of the servo motor during start-stop and speed change, and simultaneously utilizes a dynamometer to control the servo drive. The system performs torque loading to simulate the load torque on the servo motor at a constant speed. Through the reliability test of the tested servo drive system simulating real working conditions, product failures are exposed and stimulated, and practical basic data are provided for product reliability growth and evaluation.

2.本发明所述的混合加载伺服驱动系统可靠性试验台的惯量加载装置可根据不同的负载要求,能在不更换原有惯量盘的情况下实现惯量的连续调节,体现了本试验台的灵活性。2. The inertia loading device of the hybrid loading servo drive system reliability test bench according to the present invention can realize continuous adjustment of inertia without replacing the original inertia disk according to different load requirements, which reflects the advantages of this test bench. flexibility.

3.本发明所述的混合加载伺服驱动系统可靠性试验台中的伺服电机的支撑部分高度可连续调节,能根据不同的伺服电机型号调节伺服电机的支撑部分高度,实现伺服电机输出轴轴线、轴承支撑装置和测功机输出轴轴线共线,体现了本试验台的灵活性和通用性。3. The height of the supporting part of the servo motor in the reliability test bench of the hybrid loading servo drive system according to the present invention can be continuously adjusted, and the height of the supporting part of the servo motor can be adjusted according to different servo motor models, so as to realize the axis of the output shaft of the servo motor, the bearing The supporting device and the axis of the output shaft of the dynamometer are collinear, reflecting the flexibility and versatility of the test bench.

4.本发明所述的混合加载伺服驱动系统可靠性试验台中采用测功机进行伺服电机匀速时所受的负载扭矩加载,测功机最高吸收功率为10KW,最高转速为13000rpm,最高加载扭矩为50Nm。对大功率、高转速的伺服电机进行加载试验更具有实际意义。4. In the hybrid loading servo drive system reliability test bench of the present invention, the load torque applied when the dynamometer is used to carry out the uniform speed of the servo motor, the maximum absorbed power of the dynamometer is 10KW, the maximum speed is 13000rpm, and the maximum load torque is 50Nm. It is more practical to carry out the loading test on the servo motor with high power and high speed.

5.本发明所述的混合加载伺服驱动系统可靠性试验台中数控系统可通过工控机远程操控,并通过可编程控制器(PLC)和工控机来模拟和观测数控系统输入输出信号,同时通过工控机控制振动温湿度试验箱来实现伺服放大器在实际工况下的环境条件。5. The numerical control system in the reliability test bench of the hybrid loading servo drive system according to the present invention can be remotely controlled by the industrial computer, and simulate and observe the input and output signals of the numerical control system through the programmable logic controller (PLC) and the industrial computer. The machine controls the vibration temperature and humidity test chamber to realize the environmental conditions of the servo amplifier under actual working conditions.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:

图1为本发明所述的混合加载伺服驱动系统可靠性试验台对伺服电机进行惯量和扭矩加载状态的轴测投影图;Fig. 1 is the axonometric projection diagram of the inertia and torque loading state of the servo motor by the hybrid loading servo drive system reliability test bench of the present invention;

图2为本发明所述的混合加载伺服驱动系统可靠性试验台对伺服电机进行惯量加载状态的轴测投影图;Fig. 2 is the axonometric projection diagram of the inertia loading state of the servo motor by the hybrid loading servo drive system reliability test bench of the present invention;

图3为本发明所述的混合加载伺服驱动系统可靠性试验台对伺服电机进行扭矩加载状态的轴测投影图;Fig. 3 is the axonometric projection diagram of the torque loading state of the servo motor by the hybrid loading servo drive system reliability test bench of the present invention;

图4为本发明所述的混合加载伺服驱动系统可靠性试验台中的惯量加载装置的分解式轴测投影图;Fig. 4 is the decomposed axonometric projection diagram of the inertia loading device in the hybrid loading servo drive system reliability test bench of the present invention;

图5为本发明所述的混合加载伺服驱动系统可靠性试验台中的轴承支撑装置的分解式轴测投影图;5 is an exploded axonometric projection view of the bearing support device in the hybrid loading servo drive system reliability test bench according to the present invention;

图6为本发明所述的混合加载伺服驱动系统可靠性试验台中的伺服电机支撑座的轴测投影图;6 is an axonometric projection view of the servo motor support seat in the hybrid loading servo drive system reliability test bench of the present invention;

图7为本发明所述的混合加载伺服驱动系统可靠性试验台中的电机调节垫板的分解式轴测投影图;Fig. 7 is an exploded axonometric projection view of the motor adjustment backing plate in the reliability test bench of the hybrid loading servo drive system according to the present invention;

图8为本发明所述的混合加载伺服驱动系统可靠性试验台中的电机调节垫板中上楔形板的分解式轴测投影图;8 is an exploded axonometric projection view of the upper wedge-shaped plate in the motor adjustment backing plate in the reliability test bench of the hybrid loading servo drive system according to the present invention;

图9为本发明所述的混合加载伺服驱动系统可靠性试验台中的自动控制部分的结构原理及与其它部件连接关系的示意框图。Fig. 9 is a schematic block diagram of the structural principle of the automatic control part and the connection relationship with other components in the reliability test bench of the hybrid loading servo drive system according to the present invention.

图中:1.地平铁,2.测功机,3.1号膜片联轴器,4.1号轴承支撑装置,5.套筒,6惯量加载装置,7.2号轴承支撑装置,8.阶梯轴,9.2号膜片联轴器,10.伺服电机支撑座,11.伺服电机,12.电机调节垫板,13.工控机,14.惯量盘,15.T型螺母,16.惯量滑块,17.螺栓,18.右端盖,19.卡簧,20.轴承,21.轴承座,22.左端盖,23.上楔形板、24.锁紧螺母,25.下楔形板、26.丝母、27.丝杆。In the figure: 1. Horizontal iron, 2. Dynamometer, No. 3.1 diaphragm coupling, No. 4.1 bearing support device, 5. Sleeve, 6 inertia loading device, No. 7.2 bearing support device, 8. Ladder shaft, 9.2 Diaphragm coupling, 10. Servo motor support seat, 11. Servo motor, 12. Motor adjustment pad, 13. Industrial computer, 14. Inertia disc, 15. T-type nut, 16. Inertia slider, 17. Bolt, 18. Right end cover, 19. Circlip, 20. Bearing, 21. Bearing seat, 22. Left end cover, 23. Upper wedge plate, 24. Lock nut, 25. Lower wedge plate, 26. Screw nut, 27 .Screw.

具体实施方式detailed description

下面结合附图对本发明作详细的描述:The present invention is described in detail below in conjunction with accompanying drawing:

所述的混合加载伺服驱动系统可靠性试验台由伺服电机支撑部分、惯量加The reliability test bench of the hybrid loading servo drive system consists of a servo motor support part, an inertia plus

载部分、扭矩加载部分、振动温湿度加载部分和自动控制部分组成。Loading part, torque loading part, vibration temperature and humidity loading part and automatic control part.

伺服电机支撑部分安装在地平铁1的左侧,惯量加载部分安装在伺服电机支撑部分右侧的地平铁1上,扭矩加载部分安装在惯量加载部分右侧的地平铁1上;安装在伺服电机支撑部分中的伺服电机支撑座10上的被测的伺服电机11的输出轴采用2号膜片联轴器9和惯量加载部分中的阶梯轴8的左端连接,惯量加载部分中的阶梯轴8的右端采用1号膜片联轴器3和扭矩加载部分中的测功机2的输出轴连接,测功机2输出轴的回转轴线、1号膜片联轴器3的回转轴线、阶梯轴8的回转轴线、2号膜片联轴器9的回转轴线与被测的伺服电机11的回转轴线共线;振动温湿度加载部分即振动温湿度试验箱中的伺服放大器的输入输出线与外部件连接;自动控制部分中的工控机13分别与可编程控制器(PLC)和测功机控制仪连接,可编程控制器(PLC)与数控系统连接,数控系统与伺服放大器连接。The servo motor supporting part is installed on the left side of the horizontal iron 1, the inertia loading part is installed on the horizontal iron 1 on the right side of the servo motor supporting part, and the torque loading part is installed on the horizontal iron 1 on the right side of the inertia loading part; installed on the servo motor The output shaft of the measured servo motor 11 on the servo motor support base 10 in the supporting part is connected by the No. 2 diaphragm coupling 9 and the left end of the stepped shaft 8 in the inertia loading part, and the stepped shaft 8 in the inertia loading part The right end of the No. 1 diaphragm coupling 3 is connected to the output shaft of the dynamometer 2 in the torque loading part, the rotation axis of the output shaft of the dynamometer 2, the rotation axis of the No. 1 diaphragm coupling 3, and the stepped shaft The rotation axis of 8, the rotation axis of No. 2 diaphragm coupling 9 and the rotation axis of the servo motor 11 under test are in line; the vibration temperature and humidity loading part is the input and output line of the servo amplifier in the vibration temperature and humidity test chamber and the external The industrial computer 13 in the automatic control part is connected with the programmable logic controller (PLC) and the dynamometer controller respectively, the programmable logic controller (PLC) is connected with the numerical control system, and the numerical control system is connected with the servo amplifier.

一、伺服电机支撑部分1. Servo motor support part

所述的伺服电机支撑部分包括伺服电机支撑座10和电机调节垫板12。电机调节垫板12安装在伺服电机支撑座10的下面,伺服电机支撑座10的底面与电机调节垫板12的顶端面接触连接。The servo motor support part includes a servo motor support base 10 and a motor adjustment backing plate 12 . The motor adjustment backing plate 12 is installed under the servo motor support base 10 , and the bottom surface of the servo motor support base 10 is in contact with the top surface of the motor adjustment backing plate 12 .

参阅图1和图6,所述的伺服电机支撑座10呈“L”型的板式结构件,由底板与垂直支撑壁焊接或机械连接而成,底板与垂直支撑壁底端的左/右侧面接触连接,底板的底端面与垂直支撑壁的底端面共面,底板与垂直支撑壁之间的夹角为90度。底板为倒“T”字型等横截面的板类结构件,其四角处对称地设置有四个U型开口,用于穿过T型螺栓将伺服电机支撑座10固定在地平铁1上,底板的横截面设计为倒“T”字型,防止T型螺栓在穿过U型开口固定电机支撑座10时与伺服电机11发生干涉。垂直支撑壁的中心处设置有圆通孔,圆通孔直径大于伺服电机11输出轴的直径,且圆通孔周围均布有四个沿圆通孔径向方向的结构相同的长条通孔,能够实现不同型号的伺服电机11通过四个长条孔与电机支撑座10中的垂直支撑壁的螺栓固定连接。Referring to Figures 1 and 6, the servo motor support base 10 is an "L"-shaped plate structure, which is formed by welding or mechanically connecting the bottom plate and the vertical support wall, and the left/right sides of the bottom plate and the vertical support wall For contact connection, the bottom end surface of the bottom plate is coplanar with the bottom end surface of the vertical support wall, and the included angle between the bottom plate and the vertical support wall is 90 degrees. The bottom plate is a plate structure with an inverted "T"-shaped cross-section, and four U-shaped openings are symmetrically arranged at its four corners, which are used to pass T-shaped bolts to fix the servo motor support base 10 on the horizontal iron 1. The cross-section of the bottom plate is designed as an inverted "T" shape to prevent the T-shaped bolts from interfering with the servo motor 11 when passing through the U-shaped opening to fix the motor support base 10 . The center of the vertical support wall is provided with a circular through hole, the diameter of which is larger than the diameter of the output shaft of the servo motor 11, and four elongated through holes with the same structure along the radial direction of the circular through hole are evenly distributed around the circular through hole, which can realize different types of The servo motor 11 is fixedly connected with the bolts of the vertical support wall in the motor support base 10 through four elongated holes.

参阅图1、图7与图8,所述的电机调节垫板12包括有上楔形板23、锁紧螺母24,下楔形板25、丝母26和丝杆27。电机调节垫板12放置在电机支撑座10和地平铁1之间。Referring to FIG. 1 , FIG. 7 and FIG. 8 , the motor adjustment backing plate 12 includes an upper wedge-shaped plate 23 , a lock nut 24 , a lower wedge-shaped plate 25 , a screw nut 26 and a screw rod 27 . The motor adjustment backing plate 12 is placed between the motor support base 10 and the horizontal iron 1 .

所述的上楔形板23为矩形的从左至右具有斜度的板类结构件,上楔形板23的中间处焊接一个支撑座,支撑座中心处设置有圆通孔,圆通孔回转轴线与上楔形板23的纵向对称面共面,在圆通孔周围均布四个螺纹孔;中心处设置有螺纹孔的呈“丁”字形的丝母26安装在支撑座内,并采用螺钉与上楔形板23上的支撑座固定连接,支撑座的两侧对称地设置有相互平行的横截面为矩形的贯通的导轨。The upper wedge-shaped plate 23 is a rectangular plate structure with a slope from left to right. A support seat is welded in the middle of the upper wedge-shaped plate 23. A round through hole is arranged at the center of the support seat. The rotation axis of the round through hole is in line with the upper The longitudinal symmetry planes of the wedge-shaped plate 23 are coplanar, and four threaded holes are evenly distributed around the round through hole; the screw nut 26 in the shape of a "D" with a threaded hole is arranged in the center and is installed in the support seat, and the screws are connected with the upper wedge-shaped plate. The support seat on the 23 is fixedly connected, and the two sides of the support seat are symmetrically provided with mutually parallel cross-sections that are rectangular through guide rails.

所述的下楔形板25为矩形的从左至右具有斜度的板类结构件,下楔形板25从左至右具有的斜度与上楔形板23从左至右具有的斜度相同,但斜度的方向相反,这样,上楔形板23安装在下楔形板25上后,上楔形板23的顶端面与下楔形板25的底面平行,下楔形板25左右两端各焊接一个支撑台,左右两支撑台中心处设置有圆通孔,丝杆27插入下楔形板25左右两端的支撑台圆通孔中,锁紧螺母24安装在从右端的支撑台圆通孔中伸出的丝杆27的右端上,使丝杆27通过5左右两端的支撑台安装在下楔形板25的上表面上;下楔形板25左右两端支撑台的两侧对称地设置有相互平行的横截面为矩形的贯通的导轨槽,下楔形板25上的两条导轨槽与上楔形板23上的两条导轨相配装,两者之间为滑动连接。The lower wedge-shaped plate 25 is a rectangular plate-like structure with a slope from left to right, and the slope of the lower wedge-shaped plate 25 from left to right is the same as that of the upper wedge-shaped plate 23 from left to right. But the direction of inclination is opposite, like this, after last wedge-shaped plate 23 is installed on the following wedge-shaped plate 25, the top end surface of last wedge-shaped plate 23 is parallel with the bottom surface of following wedge-shaped plate 25, respectively welds a support platform at the left and right ends of lower wedge-shaped plate 25, The center of the left and right support platforms is provided with a circular through hole, the screw mandrel 27 is inserted into the circular through hole of the support platform at the left and right ends of the lower wedge plate 25, and the lock nut 24 is installed on the right end of the screw mandrel 27 protruding from the support platform circular through hole at the right end Up, the screw mandrel 27 is installed on the upper surface of the lower wedge-shaped plate 25 through the support platforms at the left and right ends of 5; the two sides of the support platforms at the left and right ends of the lower wedge-shaped plate 25 are symmetrically provided with mutually parallel cross-sections that are rectangular through guide rails Groove, two guide rail grooves on the lower wedge-shaped plate 25 are matched with two guide rails on the upper wedge-shaped plate 23, and are slidingly connected between the two.

上楔形板23放置在下楔形板25上,安装在上楔形板23上的支撑座内的丝母26套装在丝杆27,上楔形板23上的两条导轨装入下楔形板25上的两条导轨槽中,下楔形板25固定不动,通过旋转丝杆27,上楔形板23沿着两条导轨槽相对下楔形板25左右移动,通过调节电机调节垫板12的高度,使得被测的伺服电机11上的输出轴的回转轴线和测功机2输出轴的回转轴线、1号轴承支撑装置4与2号轴承支撑装置7的回转轴线共线。被测的伺服电机11的高度调整好后,通过锁紧螺母24,使电机调节垫板12锁紧。Last wedge-shaped plate 23 is placed on the lower wedge-shaped plate 25, and the screw nut 26 in the support seat on the upper wedge-shaped plate 23 is sleeved on the screw mandrel 27, and two guide rails on the upper wedge-shaped plate 23 are packed into two guide rails on the lower wedge-shaped plate 25. In the guide rail groove, the lower wedge-shaped plate 25 is fixed, and by rotating the screw rod 27, the upper wedge-shaped plate 23 moves left and right relative to the lower wedge-shaped plate 25 along the two guide rail grooves, and the height of the backing plate 12 is adjusted by adjusting the motor, so that the measured The axis of rotation of the output shaft on the servo motor 11, the axis of rotation of the output shaft of the dynamometer 2, the axes of rotation of the No. 1 bearing support device 4 and the No. 2 bearing support device 7 are collinear. After the height of the servo motor 11 under test is adjusted, the motor adjustment backing plate 12 is locked by the locking nut 24 .

二.惯量加载部分2. Inertia loading part

所述的惯量加载部分包括1号轴承支撑装置4、套筒5、惯量加载装置6、2号轴承支撑装置7和阶梯轴8。The inertia loading part includes No. 1 bearing supporting device 4 , sleeve 5 , inertia loading device 6 , No. 2 bearing supporting device 7 and stepped shaft 8 .

参阅图1与图5,所述的1号轴承支撑装置4与2号轴承支撑装置7的结构相同。所述的1号轴承支撑装置4包括右端盖18、卡簧19、轴承20、轴承座21和左端盖22。1 and 5, the No. 1 bearing support device 4 and the No. 2 bearing support device 7 have the same structure. The No. 1 bearing supporting device 4 includes a right end cover 18 , a snap spring 19 , a bearing 20 , a bearing seat 21 and a left end cover 22 .

本发明所述的1号轴承支撑装置4与2号轴承支撑装置7所采用的轴承20是深沟球轴承,采取面对面的安装方式。所述的左端盖22的回转轴线处设置有圆通孔,圆通孔周围均布有4个螺栓通孔,左端盖22采用螺栓固定在轴承座21的左端面上,左端盖22的右端面与轴承20外轴承环的左端面相接触起到定位作用,轴承20安装在轴承座21的中心通孔内,卡簧19安装在阶梯轴8上的卡簧槽内,处于轴承20与右端盖18之间,轴承20内轴承环的右端面与卡簧19的左端面相接触起到定位作用,防止轴承20的轴向运动,右端盖18的回转轴线处设置有圆通孔,圆通孔圆周均布螺栓通孔,右端盖18采用螺栓固定在轴承座21的右端面上,右端盖18左端面与轴承20外轴承环的右端面相接触起到定位作用。阶梯轴8和轴承20内轴承环之间为过盈配合连接。The bearings 20 used in the No. 1 bearing support device 4 and the No. 2 bearing support device 7 of the present invention are deep groove ball bearings, which are installed in a face-to-face manner. The rotation axis of the left end cover 22 is provided with a round through hole, and there are 4 bolt through holes evenly distributed around the round through hole. The left end cover 22 is fixed on the left end surface of the bearing seat 21 by bolts, and the right end surface of the left end cover 22 is in contact with the bearing 20 The left end surface of the outer bearing ring is in contact with each other to play a positioning role. The bearing 20 is installed in the center through hole of the bearing seat 21, and the circlip 19 is installed in the circlip groove on the stepped shaft 8, between the bearing 20 and the right end cover 18 The right end surface of the inner bearing ring of the bearing 20 is in contact with the left end surface of the circlip 19 to play a positioning role to prevent the axial movement of the bearing 20. A circular through hole is arranged at the rotation axis of the right end cover 18, and the circumference of the circular through hole is uniformly distributed with bolt through holes , The right end cover 18 is fixed on the right end face of the bearing seat 21 by bolts, and the left end face of the right end cover 18 is in contact with the right end face of the outer bearing ring of the bearing 20 to play a positioning role. The stepped shaft 8 and the inner bearing ring of the bearing 20 are connected by an interference fit.

参阅图1与图5,所述的轴承座21由一块水平长方体形的底板与一块长方体形的垂直支撑壁焊接连接而成,长方体形的垂直支撑壁上半部分的中心处设置一个用于安放阶梯轴8和轴承20的圆通孔,圆通孔的左右端面上呈圆周地均匀地分布有螺纹盲孔,用于和左端盖22、右端盖18的螺栓连接,水平长方体形的底板前后两侧设置有U形开口槽,用于穿过T型螺栓将轴承座21固定在地平铁1上。Referring to Fig. 1 and Fig. 5, the bearing seat 21 is welded and connected by a horizontal cuboid bottom plate and a cuboid vertical support wall, and a center of the upper half of the cuboid vertical support wall is provided for placing The round through hole of the stepped shaft 8 and the bearing 20, the left and right end faces of the round through hole are evenly distributed with threaded blind holes on the circumference, which are used for bolt connection with the left end cover 22 and the right end cover 18, and the front and rear sides of the horizontal cuboid bottom plate are arranged There is a U-shaped open slot for fixing the bearing block 21 on the horizontal iron 1 through T-bolts.

所述的阶梯轴8为轴类结构件,其由右至左依次设置有1号~7号不同直径的轴段,轴两端的1号轴段和7号轴段开有键槽,分别用于安装1号膜片联轴器3和2号膜片联轴器9,2号轴段安装1号轴承支撑装置4与套筒5,3号轴段用于安装惯量加载装置6,4号轴段和5号轴段作为定位轴肩分别对惯量加载装置6和2号轴承支撑装置7起定位作用,6号轴段安装2号轴承支撑装置7。The stepped shaft 8 is a shaft structural member, which is provided with shaft sections with different diameters from No. 1 to No. 7 from right to left. The No. 1 shaft section and No. 7 shaft section at both ends of the shaft are provided with key grooves, which are respectively used for Install No. 1 diaphragm coupling 3 and No. 2 diaphragm coupling 9, install No. 1 bearing support device 4 and sleeve 5 on No. 2 shaft section, and install No. 3 shaft section for inertia loading device 6, No. 4 shaft Section 5 and No. 5 shaft section are used as positioning shoulders to position inertia loading device 6 and No. 2 bearing support device 7 respectively, and No. 2 bearing support device 7 is installed on No. 6 shaft section.

参阅图4,所述的惯量加载装置6包括惯量盘14、4个结构相同的T型螺母15,4个结构相同的惯量滑块16和4个结构相同的螺栓17。Referring to FIG. 4 , the inertia loading device 6 includes an inertia plate 14 , four T-nuts 15 with the same structure, four inertia sliders 16 with the same structure and four bolts 17 with the same structure.

所述的惯量盘14为一圆盘,圆盘中心处设有一圆通孔,在惯量盘14圆通孔周围沿径向方向设置有4个结构相同的T型槽,4个结构相同的T型槽的里端不和圆通孔连通,4个结构相同的T型槽是两两相对地布置,相邻的两个T型槽之间的夹角为90度。惯量盘14通过中心处的圆通孔套装在阶梯轴8上为过盈配合,惯量盘14随着阶梯轴8转动,惯量盘14的左端面与阶梯轴8的4号轴段相接触起到定位作用,右端面与套筒5接触起到定位作用,防止惯量盘14的轴向运动。The inertia disk 14 is a disk, the center of the disk is provided with a circular through hole, and 4 T-shaped grooves with the same structure are arranged along the radial direction around the 14 circular through holes of the inertia disk, and the 4 T-shaped grooves with the same structure The inner end of the tube is not connected to the round through hole, and the four T-shaped slots with the same structure are arranged opposite to each other, and the angle between two adjacent T-shaped slots is 90 degrees. The inertia disk 14 is fitted on the stepped shaft 8 through the round through hole in the center to form an interference fit. The inertia disk 14 rotates with the stepped shaft 8. The left end surface of the inertia disk 14 is in contact with the No. 4 shaft section of the stepped shaft 8 for positioning. Function, the right end surface is in contact with the sleeve 5 to play a positioning role and prevent the axial movement of the inertia disk 14.

所述的4个结构相同的惯量滑块16中心处设置有与T型螺母15和螺栓17相配合的圆通孔,惯量滑块16放置在T型螺母15的上方,惯量滑块16通过T型螺母15和螺栓17的螺纹连接固定在惯量盘14上,通过T型螺母15在T型槽内滑动,改变惯量滑块16在惯量盘14上的位置,且惯量盘14的T型槽上设有刻度,保证在改变惯量滑块16在惯量盘14上的位置后,4个方向的惯量滑块16仍在同一圆周上,保证惯量加载装置6在旋转时的动平衡。在符合电机负载惯量匹配的原则下,可通过改变惯量滑块16在T型槽上的位置、更换不同质量的惯量滑块16或者同时改变惯量滑块16在T型槽上的位置和更换不同质量的惯量滑块16来改变惯量加载装置6的惯量。The center of the four inertia sliders 16 with the same structure is provided with a round through hole matched with the T-shaped nut 15 and the bolt 17, the inertia slider 16 is placed above the T-shaped nut 15, and the inertia slider 16 passes through the T-shaped The screw connection of nut 15 and bolt 17 is fixed on the inertia plate 14, slides in the T-shaped groove by T-shaped nut 15, changes the position of inertia slider 16 on the inertia plate 14, and the T-shaped groove of inertia plate 14 is provided with There are scales to ensure that after changing the position of the inertia slider 16 on the inertia disk 14, the inertia slider 16 in the four directions is still on the same circumference, so as to ensure the dynamic balance of the inertia loading device 6 when rotating. Under the principle of matching the motor load inertia, it is possible to change the position of the inertia slider 16 on the T-slot, replace the inertia slider 16 with a different quality, or change the position of the inertia slider 16 on the T-slot and replace different T-slots at the same time. The mass inertia slider 16 is used to change the inertia of the inertia loading device 6 .

参阅图1,当对伺服电机11进行惯量和扭矩加载时,先将惯量加载装置6通过过盈配合安装在3号轴段上,4号轴段作为定位轴肩对惯量加载装置6起定位作用,再将1号轴承支撑装置4与2号轴承支撑装置7分别安装在2号轴段和6号轴段上,5号轴段作为定位轴肩对2号轴承支撑装置7起定位作用,套筒5安装在1号轴承支撑装置4和惯量加载装置6之间的2号轴段上,对惯量加载装置6和1号轴承支撑装置4起定位作用,最后将阶梯轴8的7号轴段通过2号膜片联轴器9与伺服电机11的右端键连接,1号轴段通过1号膜片联轴器3与测功机2的左端键连接传递扭矩。Referring to Fig. 1, when the inertia and torque are loaded on the servo motor 11, the inertia loading device 6 is first installed on the No. 3 shaft section through interference fit, and the No. 4 shaft section acts as a positioning shoulder to position the inertia loading device 6 , and then install the No. 1 bearing support device 4 and the No. 2 bearing support device 7 on the No. 2 shaft section and the No. 6 shaft section respectively, and the No. 5 shaft section serves as a positioning shoulder for positioning the No. 2 bearing support device 7. The cylinder 5 is installed on the No. 2 shaft section between the No. 1 bearing support device 4 and the inertia loading device 6, and plays a positioning role for the inertia loading device 6 and the No. 1 bearing support device 4. Finally, the No. 7 shaft section of the stepped shaft 8 The No. 2 diaphragm coupling 9 is keyed to the right end of the servo motor 11, and the No. 1 shaft section is keyed to the left end of the dynamometer 2 through the No. 1 diaphragm coupling 3 to transmit torque.

参阅图2,当对伺服电机11进行惯量加载时,先将惯量加载装置6通过过盈配合安装在3号轴段,4号轴段作为定位轴肩对惯量加载装置6起定位作用,再将1号轴承支撑装置4与2号轴承支撑装置7分别安装在2号轴段和6号轴段上,5号轴段作为定位轴肩对2号轴承支撑装置7起定位作用,套筒5安装在1号轴承支撑装置4和惯量加载装置6之间的2号轴段上,对惯量加载装置6和1号轴承支撑装置4起定位作用,最后将阶梯轴8的轴段7通过2号膜片联轴器9与伺服电机11的右端键连接。Referring to Fig. 2, when inertia loading is performed on the servo motor 11, the inertia loading device 6 is installed on the No. No. 1 bearing supporting device 4 and No. 2 bearing supporting device 7 are respectively installed on No. 2 shaft section and No. 6 shaft section. No. 5 shaft section is used as a positioning shoulder to position No. 2 bearing supporting device 7. On the No. 2 shaft section between the No. 1 bearing support device 4 and the inertia loading device 6, the inertia loading device 6 and the No. 1 bearing support device 4 are positioned, and finally the shaft section 7 of the stepped shaft 8 passes through the No. 2 film The right end key connection of sheet coupling 9 and servomotor 11.

三.扭矩加载部分3. Torque loading part

所述的扭矩加载部分包括测功机2和水冷却机。The torque loading part includes a dynamometer 2 and a water cooling machine.

为实现在高转速、自动化控制条件下的扭矩加载,测功机2应选用具有较小的转动惯量、较高的许容转速、闭环控制、且能够通过工控机自动控制的测功机。本发明以型号为DW10的电涡流测功机为例,对伺服电机11进行扭矩加载。为实现测功机2能够在允许温度下长时间的进行扭矩加载,应使用水冷却机进行冷却,其液体种类可以是水、水溶液或其它不含腐蚀性的液体。本发明为配合型号为DW10的电涡流测功机的使用,选择型号为LW35的水冷却机,且液体种类是水。测功机2采用螺栓固定在地平铁1上,测功机2上的进水口和出水口通过管道分别与水冷却机的出水口和进水口连接。In order to realize the torque loading under the condition of high speed and automatic control, the dynamometer 2 should choose a dynamometer with small moment of inertia, high allowable speed, closed-loop control, and can be automatically controlled by industrial computer. The present invention takes the eddy current dynamometer of model DW10 as an example, and performs torque loading on the servo motor 11 . In order to realize that the dynamometer 2 can perform torque loading for a long time at the allowable temperature, a water cooler should be used for cooling, and the liquid type can be water, aqueous solution or other non-corrosive liquids. The present invention is the use of the eddy current dynamometer that the model is DW10, selects the water cooling machine that the model is LW35, and the liquid type is water. The dynamometer 2 is fixed on the horizontal iron 1 by bolts, and the water inlet and the water outlet on the dynamometer 2 are respectively connected with the water outlet and the water inlet of the water cooler through pipelines.

参阅图1,当对伺服电机11进行惯量和扭矩加载时,测功机2的一(左)端输出轴与1号膜片联轴器3一(右)端键连接,1号膜片联轴器3另一(左)端与阶梯轴8一(右)端键连接,阶梯轴8另一(左)端与2号膜片联轴器9一(右)端键连接,2号膜片联轴器9另一(左)端与伺服电机11的右端键连接。测功机2输出轴的回转轴线、1号膜片联轴器3的回转轴线、阶梯轴8的回转轴线、2号膜片联轴器9的回转轴线与被测的伺服电机11的回转轴线共线。Referring to Fig. 1, when the inertia and torque are applied to the servo motor 11, the output shaft at one (left) end of the dynamometer 2 is connected to the one (right) end of the No. 1 diaphragm coupling 3 with a key, and the No. 1 diaphragm coupling The other (left) end of the shaft device 3 is keyed to the one (right) end of the stepped shaft 8, the other (left) end of the stepped shaft 8 is keyed to the one (right) end of the No. 2 diaphragm coupling 9, and the No. 2 diaphragm The other (left) end of the sheet coupling 9 is keyed to the right end of the servo motor 11. The rotation axis of the output shaft of the dynamometer 2, the rotation axis of the No. 1 diaphragm coupling 3, the rotation axis of the stepped shaft 8, the rotation axis of the No. 2 diaphragm coupling 9 and the rotation axis of the servo motor 11 under test collinear.

参阅图3,当对伺服电机11进行扭矩加载时,测功机2的一(左)端输出轴与2号膜片联轴器9的一(右)端键连接,2号膜片联轴器9的另一(左)端与伺服电机11的右端键连接。测功机2输出轴的回转轴线、2号膜片联轴器9的回转轴线与被测伺服电机11的回转轴线共线。Referring to Figure 3, when torque is applied to the servo motor 11, the output shaft at one (left) end of the dynamometer 2 is keyed to the one (right) end of the No. 2 diaphragm coupling 9, and the No. 2 diaphragm coupling The other (left) end of device 9 is connected with the right end key of servo motor 11. The axis of rotation of the output shaft of the dynamometer 2, the axis of rotation of the No. 2 diaphragm coupling 9, and the axis of rotation of the servo motor 11 under test are collinear.

四.振动温湿度加载部分4. Vibration temperature and humidity loading part

所述的振动温湿度加载部分即振动温湿度试验箱。The vibration temperature and humidity loading part is the vibration temperature and humidity test chamber.

所述的振动温湿度试验箱可以进行温度湿度调节,同时可以实现在不同频率下的振幅可调,振动方向为X、Y、Z轴三方向的扫频运动。本发明所述的振动温湿度试验箱型号为TEMI-880,温度可调范围为-20℃~50℃,湿度可调范围为30~95%R.H,振动频率调节范围为1~600HZ,振幅调节范围为1~5mm,该振动温湿度试验箱带有编程控制器,并设有RS-232/485接口,箱体内部设有上下两层,两层均为密闭,且互相隔离,上层进行温度湿度调节,下层设有扫频振动装置,推动上层进行扫频振动。The vibration temperature and humidity test chamber can adjust the temperature and humidity, and can realize the adjustable amplitude at different frequencies at the same time, and the vibration direction is the sweeping movement in the three directions of X, Y, and Z axes. The model of the vibration temperature and humidity test chamber of the present invention is TEMI-880, the adjustable temperature range is -20°C~50°C, the adjustable humidity range is 30~95% R.H, the adjustable range of vibration frequency is 1~600HZ, and the adjustable range of amplitude is 1~600HZ. The range is 1 ~ 5mm. The vibration temperature and humidity test box is equipped with a programming controller and RS-232/485 interface. There are upper and lower layers inside the box. Both layers are airtight and isolated from each other. Humidity adjustment, the lower layer is equipped with a sweeping vibration device to push the upper layer to sweep and vibrate.

所述的振动温湿度试验箱的RS-232C端口与工控机13的RS-232C端口电线连接,从而实现工控机对振动温湿度试验箱参数的控制。The RS-232C port of the vibration temperature and humidity test box is connected with the RS-232C port of the industrial computer 13, thereby realizing the control of the parameters of the vibration temperature and humidity test box by the industrial computer.

五.自动控制部分5. Automatic control part

参阅图9,所述的自动控制部分包括工控机13、数控系统、可编程控制器(PLC)、伺服放大器与测功机控制仪。Referring to Fig. 9, the automatic control part includes an industrial computer 13, a numerical control system, a programmable logic controller (PLC), a servo amplifier and a dynamometer controller.

所述的工控机13设有RS-232/485、USB等通讯接口,可在工控机上编写控制程序,工控机13的RS-232C端口与测功机控制仪的RS-232C端口、可编程控制器(PLC)的RS-232C端口和数控系统的RS-232C端口电线连接,从而实现对各连接部件的自动控制。Described industrial computer 13 is provided with communication interfaces such as RS-232/485, USB, can write control program on industrial computer, the RS-232C port of industrial computer 13 and the RS-232C port of dynamometer controller, programmable control The RS-232C port of the controller (PLC) is connected with the RS-232C port of the numerical control system, so as to realize the automatic control of each connected component.

所述的测功机控制仪型号为ET2100,与测功机2配套使用,设有RS-232/485接口、扭矩转速输入接口、励磁电流接口等通讯及控制接口,测功机控制仪的RS-232C端口与工控机13的RS-232C端口电线连接,测功机控制仪的扭矩转速输入接口与测功机2的扭矩转速接口电线连接,测功机控制仪的励磁电流接口与测功机2的励磁电流接口电线连接。The model of the dynamometer controller is ET2100, which is used in conjunction with the dynamometer 2. It is equipped with communication and control interfaces such as RS-232/485 interface, torque speed input interface, and excitation current interface. The RS of the dynamometer controller The -232C port is connected with the RS-232C port wire of the industrial computer 13, the torque speed input interface of the dynamometer controller is connected with the torque speed interface wire of the dynamometer 2, and the excitation current interface of the dynamometer controller is connected with the dynamometer 2. The excitation current interface wire connection.

所述的可编程控制器(PLC)型号为CP1H,设有输入单元、输出单元、USB接口和RS-232C端口,可编程控制器(PLC)的RS-232C端口与工控机13的RS-232C端口电线连接,可编程控制器(PLC)的输入单元和输出单元与数控系统的输入和输出接口电线连接。Described programmable logic controller (PLC) model is CP1H, is provided with input unit, output unit, USB interface and RS-232C port, the RS-232C port of programmable logic controller (PLC) and the RS-232C of industrial computer 13 The port wires are connected, and the input unit and output unit of the programmable logic controller (PLC) are connected with the input and output interface wires of the numerical control system.

所述的数控系统型号为GSK988T,包括显示屏、操作面板和控制面板,设有RS-232/485、USB、输入输出接口、轴控制接口等控制接口,数控系统的RS-232C端口与工控机13的RS-232C端口电线连接,数控系统的输入与输出接口和可编程控制器(PLC)的输入单元与输出单元连接,数控系统的轴控制接口与伺服放大器的伺服驱动接口连接。The model of the numerical control system is GSK988T, which includes a display screen, an operation panel and a control panel, and is equipped with control interfaces such as RS-232/485, USB, input and output interfaces, and axis control interfaces. The RS-232C port of the numerical control system is connected to the industrial computer 13 RS-232C port wire connection, the input and output interface of the numerical control system is connected with the input unit and output unit of the programmable logic controller (PLC), the axis control interface of the numerical control system is connected with the servo drive interface of the servo amplifier.

所述的伺服放大器设有伺服驱动接口、电源接口、编码器接口等,伺服放大器的伺服驱动接口与数控系统的轴控制接口电线连接,伺服放大器的编码器接口与编码器电线连接,伺服放大器的电源接口与伺服电机11电线连接。通过接收并处理来自数控系统、编码器等的信号,从而实现伺服驱动系统的闭环控制。The servo amplifier is provided with a servo drive interface, a power supply interface, an encoder interface, etc., the servo drive interface of the servo amplifier is connected with the shaft control interface wire of the numerical control system, the encoder interface of the servo amplifier is connected with the encoder wire, and the servo amplifier's The power interface is connected with the servo motor 11 electric wires. By receiving and processing signals from CNC systems, encoders, etc., the closed-loop control of the servo drive system is realized.

参阅图1、图2和图3,本发明所述的混合加载伺服驱动系统可靠性试验台可以实现三种工况可靠性试验,分别是对伺服电机进行惯量和扭矩加载的可靠性试验、对伺服电机进行惯量加载的可靠性试验和对伺服电机进行扭矩加载的可靠性试验。Referring to Fig. 1, Fig. 2 and Fig. 3, the reliability test bench of the mixed loading servo drive system according to the present invention can realize reliability tests of three kinds of working conditions, respectively carrying out inertia and torque loading reliability tests on servo motors, The reliability test of the inertia loading of the servo motor and the reliability test of the torque loading of the servo motor.

所述的三种工况可靠性试验中的对伺服电机进行惯量和扭矩加载的可靠性试验由伺服电机支撑部分、惯量加载部分、扭矩加载部分、振动温湿度加载部分和自动控制部分组成。The reliability test for inertia and torque loading of the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, an inertia loading part, a torque loading part, a vibration temperature and humidity loading part and an automatic control part.

所述的三种工况可靠性试验中的对伺服电机进行惯量加载的可靠性试验由伺服电机支撑部分、惯量加载部分、振动温湿度加载部分和自动控制部分组成。The reliability test for inertia loading of the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, an inertia loading part, a vibration temperature and humidity loading part and an automatic control part.

所述的三种工况可靠性试验中的对伺服电机进行扭矩加载的可靠性试验由伺服电机支撑部分、扭矩加载部分、振动温湿度加载部分和自动控制部分组成。The reliability test of torque loading on the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, a torque loading part, a vibration temperature and humidity loading part and an automatic control part.

混合加载伺服驱动系统可靠性试验台的工作原理:The working principle of the hybrid loading servo drive system reliability test bench:

参阅图1,图中给出了对伺服电机11进行惯量和扭矩加载试验时的示意图,首先将套筒5和惯量加载装置6安装在阶梯轴8上,并用1号轴承支撑装置4和2号轴承支撑装置7对阶梯轴8两端支撑,将伺服电机11安装在伺服电机支撑座10上,再将伺服电机11和伺服电机支撑座10放置在电机调节垫板12上,然后将阶梯轴8一(左)端通过2号膜片联轴器9与伺服电机11连接,通过调节电机调节垫板12的高度,使得被测伺服电机11上的轴心线、测功机2输出轴的轴心线、1号轴承支撑装置4的轴心线和2号轴承支撑装置7共线,最后将阶梯轴8另一(右)端通过1号膜片联轴器3与测功机2连接。Refer to Figure 1, which shows a schematic diagram of the inertia and torque loading test of the servo motor 11. First, the sleeve 5 and the inertia loading device 6 are installed on the stepped shaft 8, and the No. 1 bearing supports the No. 4 and No. 2 bearings. The bearing supporting device 7 supports both ends of the stepped shaft 8, the servo motor 11 is installed on the servo motor support base 10, and then the servo motor 11 and the servo motor support base 10 are placed on the motor adjustment pad 12, and then the stepped shaft 8 One (left) end is connected to the servo motor 11 through the No. 2 diaphragm coupling 9, and the height of the backing plate 12 is adjusted by adjusting the motor so that the axis line of the servo motor 11 under test and the axis of the output shaft of the dynamometer 2 The center line, the axis line of the No. 1 bearing support device 4 and the No. 2 bearing support device 7 are collinear, and finally the other (right) end of the stepped shaft 8 is connected to the dynamometer 2 through the No. 1 diaphragm coupling 3 .

参阅图2,图中给出了对伺服电机11进行惯量加载试验时的示意图,首先将套筒5和惯量加载装置6安装在阶梯轴8上,并用1号轴承支撑装置4和2号轴承支撑装置7对阶梯轴8两端支撑,将伺服电机11安装在伺服电机支撑座10上,再将伺服电机11和伺服电机支撑座10放置在电机调节垫板12上,然后将阶梯轴8一(左)端通过2号膜片联轴器9与伺服电机11连接,通过调节电机调节垫板12的高度,使得被测伺服电机11上的轴心线和2号轴承支撑装置7的轴心线共线。Refer to Figure 2, which shows a schematic diagram of the inertia loading test of the servo motor 11. First, the sleeve 5 and the inertia loading device 6 are installed on the stepped shaft 8, and supported by the No. 1 bearing support device 4 and the No. 2 bearing The device 7 supports both ends of the stepped shaft 8, the servo motor 11 is installed on the servo motor support base 10, and then the servo motor 11 and the servo motor support base 10 are placed on the motor adjustment backing plate 12, and then the stepped shaft 8-( The left) end is connected to the servo motor 11 through the No. 2 diaphragm coupling 9, and the height of the backing plate 12 is adjusted by adjusting the motor so that the axis line of the measured servo motor 11 and the axis line of the No. 2 bearing support device 7 collinear.

参阅图3,图中给出了对伺服电机11进行扭矩加载试验时的示意图,首先将伺服电机11安装在伺服电机支撑座10上,再将伺服电机11和伺服电机支撑座10放置在电机调节垫板12上,通过调节电机调节垫板12的高度,使得被测伺服电机11上的轴心线和测功机2的轴心线共线,最后将伺服电机11的输出轴通过1号膜片联轴器3与测功机2连接。Referring to Fig. 3, a schematic diagram of the torque loading test of the servo motor 11 is shown in the figure. Firstly, the servo motor 11 is installed on the servo motor support base 10, and then the servo motor 11 and the servo motor support base 10 are placed on the motor adjustment On the backing plate 12, adjust the height of the backing plate 12 by adjusting the motor, so that the axis line of the servo motor 11 under test and the axis line of the dynamometer 2 are collinear, and finally pass the output shaft of the servo motor 11 through the No. 1 film The disc coupling 3 is connected with the dynamometer 2.

参阅图4,图中给出了惯量加载装置6的示意图,可设计多个质量依次递增的惯量滑块16,在符合电机负载惯量匹配的原则下,根据转动惯量与回转半径的平方和质量成正比,可通过改变惯量滑块16在惯量盘14上的位置、更换不同质量的惯量滑块16或者同时改变惯量滑块16在惯量盘14上的位置和更换不同质量的惯量滑块16来改变惯量加载装置6的惯量,从而改变对伺服电机11的惯量加载,能够在不更换惯量盘的情况下,对不同负载惯量的伺服驱动系统进行可靠性试验。Referring to Fig. 4, the schematic diagram of the inertia loading device 6 is shown in the figure, and a plurality of inertia sliders 16 with successively increasing masses can be designed. Proportional, it can be changed by changing the position of the inertia slider 16 on the inertia disk 14, changing the inertia slider 16 of different mass or changing the position of the inertia slider 16 on the inertia disk 14 and replacing the inertia slider 16 of different mass The inertia of the inertia loading device 6 can be changed to change the inertia loading of the servo motor 11, and the reliability test can be performed on the servo drive system with different load inertia without changing the inertia disk.

参阅图9,在工控机13的VB控制界面上选定一定扭矩和速度参数,通过RS-232C端口与测功机控制仪通讯,测功机控制仪按照设定的参数通过调节励磁电流控制测功机2给转动的伺服电机11施加扭矩,并控制伺服电机11的速度,测功机2中自带的扭矩传感器和转速传感器将检测到扭矩和速度信号反馈给测功机控制仪,通过扭矩和速度测量值与设定值的比较,从而实现扭矩和速度的闭环控制,同时进行实时监控。设定水冷却机的冷却温度,向测功机2提供冷却水,避免测功机2发热严重,使得测功机2能够长时间正常的运行。Referring to Fig. 9, select certain torque and speed parameters on the VB control interface of the industrial computer 13, communicate with the dynamometer controller through the RS-232C port, and the dynamometer controller controls the dynamometer by adjusting the excitation current according to the set parameters. The dynamometer 2 applies torque to the rotating servo motor 11 and controls the speed of the servo motor 11. The torque sensor and speed sensor included in the dynamometer 2 feed back the detected torque and speed signals to the dynamometer controller. And the speed measurement value is compared with the set value, so as to realize the closed-loop control of torque and speed, and carry out real-time monitoring at the same time. Set the cooling temperature of the water cooler and provide cooling water to the dynamometer 2 to avoid serious heating of the dynamometer 2, so that the dynamometer 2 can run normally for a long time.

工控机通过RS-232C端口与数控系统通讯,将在工控机手动编制的数控程序或三维建模后自动生成的数控程序传输给数控系统,可实现远程控制。数控系统通过伺服放大器控制伺服电机11按照数控程序动作,伺服电机11自带编码器,通过编码器对伺服放大器进行位置速度反馈,实现闭环控制。The industrial computer communicates with the numerical control system through the RS-232C port, and transmits the numerical control program manually compiled by the industrial computer or the numerical control program automatically generated after three-dimensional modeling to the numerical control system, which can realize remote control. The numerical control system controls the servo motor 11 to act according to the numerical control program through the servo amplifier. The servo motor 11 has an encoder, and the encoder performs position and speed feedback to the servo amplifier to realize closed-loop control.

伺服放大器通过T型螺栓与振动温湿度试验箱内的带有T型槽平面固定,其输入输出线可通过振动温湿度试验箱的引线孔与外部件连接。振动温湿度试验箱带有编程控制器,并设有RS-232/485接口。通过工控机13的VB控制界面设定需要的温湿度、振幅、振动频率等参数后,工控机13与振动温湿度试验箱通过RS-232C通讯,使振动温湿度试验箱按照设定值对伺服放大器周围环境进行温湿度设定和X、Y、Z三方向的扫频振动,模拟伺服放大器受到的由室内温湿度和机床振动产生的影响。The servo amplifier is fixed to the plane with T-slots in the vibration temperature and humidity test chamber through T-bolts, and its input and output lines can be connected to external parts through the lead holes of the vibration temperature and humidity test chamber. The vibration temperature and humidity test chamber has a programming controller and an RS-232/485 interface. After the parameters such as temperature and humidity, amplitude, and vibration frequency are set through the VB control interface of the industrial computer 13, the industrial computer 13 communicates with the vibration temperature and humidity test box through RS-232C, so that the vibration temperature and humidity test box can control the servo according to the set value. The surrounding environment of the amplifier is set for temperature and humidity and frequency sweep vibration in X, Y, and Z directions to simulate the influence of indoor temperature and humidity and vibration of the machine tool on the servo amplifier.

在工控机VB控制界面上选定输入信号,工控机与可编程控制器PLC通过RS232C进行串口通讯来控制可编程控制器PLC的通断,从而将选定的输入信号经过输入接口传给数控系统,可模拟机床上各种开关、按钮信号。数控系统可以经过输出接口将信号传给可编程控制器PLC,通过可编程控制器PLC的通断,工控机与可编程控制器PLC通过RS232C进行串口通讯,从而在工控机控制界面上观测数控系统的输出信号,可模拟机床上各运动部件状态的信号和故障指示。The input signal is selected on the VB control interface of the industrial computer, and the industrial computer and the programmable controller PLC communicate through the serial port through RS232C to control the on-off of the programmable controller PLC, so that the selected input signal is transmitted to the numerical control system through the input interface , can simulate various switches and button signals on the machine tool. The numerical control system can transmit the signal to the programmable controller PLC through the output interface. Through the on-off of the programmable controller PLC, the industrial computer and the programmable controller PLC communicate through the serial port through RS232C, so as to observe the numerical control system on the control interface of the industrial computer The output signal can simulate the signal and fault indication of the state of each moving part on the machine tool.

本发明中所述的实施例是为了便于该技术领域的技术人员能够理解和应用本发明,本发明只是一种优化的实施例,或者说是一种较佳的具体的技术方案,它只适用于一定范围内的不同型号,不同尺寸的伺服驱动系统的可靠性试验,范围之外的不同型号,不同尺寸的伺服驱动系统的可靠性试验,基本的技术方案不变,但其所用零部件的规格型号将随之改变,如伺服电机、伺服放大器和测功机等标准件的选择等,故本发明不限于实施这一种比较具体技术方案的描述。如果相关的技术人员在坚持本发明基本技术方案的情况下做出不需要经过创造性劳动的等效结构变化或各种修改都在本发明的保护范围内。The embodiments described in the present invention are for those skilled in the art to understand and apply the present invention. The present invention is only an optimized embodiment, or a preferred specific technical solution, which is only applicable to The reliability test of different models and different sizes of servo drive systems within a certain range, the reliability test of different models and different sizes of servo drive systems outside the range, the basic technical plan remains unchanged, but the components used Specifications and models will change accordingly, such as the selection of standard parts such as servo motors, servo amplifiers and dynamometers, etc., so the present invention is not limited to the description of implementing this relatively specific technical solution. If relevant technical personnel make equivalent structural changes or various modifications that do not require creative work while adhering to the basic technical solution of the present invention, they all fall within the protection scope of the present invention.

Claims (7)

1.一种混合加载伺服驱动系统可靠性试验台,其特征在于,所述的混合加载伺服驱动系统可靠性试验台包括有伺服电机支撑部分、惯量加载部分、扭矩加载部分、振动温湿度加载部分和自动控制部分; 1. A hybrid loading servo drive system reliability test bench is characterized in that, the hybrid loading servo drive system reliability test bench includes a servo motor support part, an inertia loading part, a torque loading part, and a vibration temperature and humidity loading part and automatic control part; 伺服电机支撑部分安装在地平铁(1)的左侧,惯量加载部分安装在伺服电机支撑部分右侧的地平铁(1)上,扭矩加载部分安装在惯量加载部分右侧的地平铁(1)上;安装在伺服电机支撑部分中的伺服电机支撑座(10)上的被测的伺服电机(11)的输出轴采用2号膜片联轴器(9)和惯量加载部分中的阶梯轴(8)的左端连接,惯量加载部分中的阶梯轴(8)的右端采用1号膜片联轴器(3)和扭矩加载部分中的测功机(2)的输出轴连接,测功机(2)输出轴的回转轴线、1号膜片联轴器(3)的回转轴线、阶梯轴(8)的回转轴线、2号膜片联轴器(9)的回转轴线与被测的伺服电机(11)的回转轴线共线;振动温湿度加载部分即振动温湿度试验箱的RS-232C端口与自动控制部分中的工控机(13)的RS-232C端口电线连接,自动控制部分中的伺服放大器的电源接口与被测的伺服电机(11)电线连接; The supporting part of the servo motor is installed on the left side of the horizontal iron (1), the inertia loading part is installed on the horizontal iron (1) on the right side of the servo motor supporting part, and the torque loading part is installed on the horizontal iron (1) on the right side of the inertia loading part Above; the output shaft of the measured servo motor (11) installed on the servo motor support base (10) in the servo motor support part adopts the No. 2 diaphragm coupling (9) and the stepped shaft in the inertia loading part ( 8) is connected to the left end, and the right end of the stepped shaft (8) in the inertia loading part is connected to the output shaft of the dynamometer (2) in the torque loading part with the No. 1 diaphragm coupling (3), and the dynamometer ( 2) The rotation axis of the output shaft, the rotation axis of the No. 1 diaphragm coupling (3), the rotation axis of the stepped shaft (8), the rotation axis of the No. 2 diaphragm coupling (9) and the measured servo motor The axis of rotation of (11) is collinear; The vibration temperature and humidity loading part is the RS-232C port of the vibration temperature and humidity test chamber and the RS-232C port wire connection of the industrial computer (13) in the automatic control part, and the servo in the automatic control part The power interface of the amplifier is connected with the electric wire of the servo motor (11) under test; 所述的伺服电机支撑部分包括伺服电机支撑座(10)和电机调节垫板(12); The supporting part of the servo motor includes a servo motor support seat (10) and a motor adjustment backing plate (12); 所述的伺服电机支撑座(10)由底板与垂直支撑壁焊接或机械连接而成,底板与垂直支撑壁底端的左/右侧面接触连接,底板的底端面与垂直支撑壁的底端面共面,底板与垂直支撑壁之间的夹角为90度;底板为倒“T”字型等横截面的板类结构件,其四角处对称地设置有四个U型开口,垂直支撑壁的中心处设置有圆通孔,圆通孔直径大于被测的伺服电机(11)输出轴的直径,圆通孔周围均匀分布有四个沿圆通孔径向方向的结构相同的安装不同型号的被测的伺服电机(11)的长条通孔; The servo motor support seat (10) is formed by welding or mechanically connecting the bottom plate and the vertical support wall, the bottom plate is connected to the left/right side of the bottom end of the vertical support wall, and the bottom end surface of the bottom plate is in common with the bottom end surface of the vertical support wall. On the surface, the angle between the bottom plate and the vertical support wall is 90 degrees; the bottom plate is a plate structure with an inverted “T” cross-section, and four U-shaped openings are symmetrically arranged at the four corners, and the vertical support wall A circular through hole is arranged at the center, and the diameter of the circular through hole is greater than the diameter of the output shaft of the servo motor (11) to be tested. Around the circular through hole, there are four uniformly distributed servo motors with the same structure along the radial direction of the circular through hole and different types of servo motors to be tested. (11) strip through hole; 电机调节垫板(12)安装在伺服电机支撑座(10)的下面,伺服电机支撑座(10)的底面与电机调节垫板(12)的顶端面接触连接; The motor adjustment backing plate (12) is installed under the servo motor support base (10), and the bottom surface of the servo motor support base (10) is in contact with the top surface of the motor adjustment backing plate (12); 所述的惯量加载装置(6)包括惯量盘(14)、4个结构相同的T型螺母(15)、4个结构相同的惯量滑块(16)和4个结构相同的螺栓(17); The inertia loading device (6) includes an inertia plate (14), 4 T-nuts (15) with the same structure, 4 inertia sliders (16) with the same structure and 4 bolts (17) with the same structure; 所述的惯量盘(14)为一圆盘,圆盘中心处设有一圆通孔,在惯量盘(14)的圆通孔周围沿径向方向设置有4个结构相同的T型槽,T型槽上设有刻度,4个结构相同的T型槽的里端不和圆通孔连通,相邻的两个T型槽之间的夹角为90度; Described inertia plate (14) is a disc, and disc center is provided with a circular through hole, is provided with 4 T-shaped grooves of identical structure along radial direction around the circular through hole of inertia plate (14), and T-shaped groove There is a scale on the top, the inner ends of the four T-shaped slots with the same structure are not connected to the round through hole, and the angle between two adjacent T-shaped slots is 90 degrees; 所述的4个结构相同的惯量滑块(16)中心处皆设置有与螺栓(17)相配装的圆通孔; The centers of the four inertia sliders (16) with the same structure are all provided with round through holes matched with the bolts (17); 所述的4个结构相同的T型螺母(15)装入4个结构相同的T型槽内为滑动连接,4个结构相同的惯量滑块(16)放置在T型螺母(15)的上方,采用螺 栓(17)将惯量滑块(16)与装入T型槽内的T型螺母(15)连接,即将4个结构相同的惯量滑块(16)固定在惯量盘(14)上; The four T-shaped nuts (15) with the same structure are loaded into the four T-shaped slots with the same structure as a sliding connection, and the four inertia sliders (16) with the same structure are placed above the T-shaped nuts (15) , using bolts (17) to connect the inertia slider (16) with the T-nut (15) installed in the T-shaped slot, that is, to fix four inertia sliders (16) with the same structure on the inertia disk (14); 所述的振动温湿度加载部分即振动温湿度试验箱,伺服放大器通过T型螺栓与振动温湿度试验箱内的带有T型槽平面固定; The vibration temperature and humidity loading part is the vibration temperature and humidity test chamber, and the servo amplifier is fixed to the plane with T-shaped grooves in the vibration temperature and humidity test chamber through T-shaped bolts; 所述的混合加载伺服驱动系统可靠性试验台可以实现三种工况可靠性试验,分别是对伺服电机进行惯量和扭矩加载的可靠性试验、对伺服电机进行惯量加载的可靠性试验和对伺服电机进行扭矩加载的可靠性试验; The reliability test bench of the hybrid loading servo drive system can realize reliability tests of three working conditions, namely, the reliability test of inertia and torque loading on the servo motor, the reliability test of inertia loading on the servo motor, and the reliability test of the servo motor. The reliability test of the motor under torque loading; 所述的三种工况可靠性试验中的对伺服电机进行惯量和扭矩加载的可靠性试验由伺服电机支撑部分、惯量加载部分、扭矩加载部分、振动温湿度加载部分和自动控制部分组成; The reliability test of the inertia and torque loading of the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, an inertia loading part, a torque loading part, a vibration temperature and humidity loading part and an automatic control part; 所述的三种工况可靠性试验中的对伺服电机进行惯量加载的可靠性试验由伺服电机支撑部分、惯量加载部分、振动温湿度加载部分和自动控制部分组成; The reliability test for inertia loading of the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, an inertia loading part, a vibration temperature and humidity loading part and an automatic control part; 所述的三种工况可靠性试验中的对伺服电机进行扭矩加载的可靠性试验由伺服电机支撑部分、扭矩加载部分、振动温湿度加载部分和自动控制部分组成。 The reliability test of torque loading on the servo motor in the reliability tests of the three working conditions is composed of a servo motor support part, a torque loading part, a vibration temperature and humidity loading part and an automatic control part. 2.按照权利要求1所述的混合加载伺服驱动系统可靠性试验台,其特征在于,所述的电机调节垫板(12)包括有上楔形板(23)、锁紧螺母(24)、下楔形板(25)、丝母(26)和丝杆(27); 2. According to the hybrid loading servo drive system reliability test bench according to claim 1, it is characterized in that, the motor adjustment backing plate (12) includes an upper wedge plate (23), a lock nut (24), a lower Wedge plate (25), screw nut (26) and screw mandrel (27); 所述的上楔形板(23)为矩形的从左至右具有斜度的板类结构件,上楔形板(23)的中间处焊接一个支撑座,支撑座中心处设置有圆通孔,圆通孔回转轴线与上楔形板(23)的纵向对称面共面,在圆通孔周围均布四个螺纹孔;中心处设置有螺纹孔的丝母(26)安装在支撑座内,支撑座的两侧对称地设置有相互平行的横截面为矩形的导轨; The upper wedge-shaped plate (23) is a rectangular plate structure with a slope from left to right. A support seat is welded in the middle of the upper wedge-shaped plate (23), and a round through hole is arranged at the center of the support seat. The round through hole The axis of rotation is coplanar with the longitudinal symmetry plane of the upper wedge-shaped plate (23), and four threaded holes are evenly distributed around the circular through hole; the nut (26) with threaded holes at the center is installed in the support seat, and Symmetrically arranged with mutually parallel guide rails with rectangular cross-sections; 所述的下楔形板(25)为矩形的从左至右具有斜度的板类结构件,下楔形板(25)从左至右具有的斜度与上楔形板(23)从左至右具有的斜度相同,但斜度方向相反,下楔形板(25)左右两端各焊接一个支撑台,左右两支撑台的中心处皆设置有圆通孔,丝杆(27)插入下楔形板(25)左右两端支撑台的圆通孔中,下楔形板(25)左右两端支撑台的两侧对称地设置有相互平行的横截面为矩形的导轨槽; The lower wedge-shaped plate (25) is a rectangular plate structure with a slope from left to right, and the slope of the lower wedge-shaped plate (25) from left to right is the same as that of the upper wedge-shaped plate (23) from left to right. The inclination that has is the same, but the inclination direction is opposite, respectively welds a support platform at the left and right ends of the lower wedge-shaped plate (25), the center of the left and right two support platforms is all provided with a round through hole, and the screw mandrel (27) is inserted into the lower wedge-shaped plate ( 25) In the round through holes of the support platforms at the left and right ends, the two sides of the support platforms at the left and right ends of the lower wedge-shaped plate (25) are symmetrically provided with guide rail grooves with a rectangular cross section parallel to each other; 上楔形板(23)安装在下楔形板(25)上,安装在上楔形板(23)上的支撑座内的丝母(26)套装在丝杆(27)上,上楔形板(23)上的两条导轨装入下楔形板(25)上的两条导轨槽中,锁紧螺母(24)安装在从右端的支撑台圆通孔中伸出的丝杆(27)的右端上。 The upper wedge (23) is installed on the lower wedge (25), the screw nut (26) in the support seat installed on the upper wedge (23) is sleeved on the screw mandrel (27), and the upper wedge (23) Two guide rails are packed into two guide rail grooves on the lower wedge-shaped plate (25), and lock nut (24) is installed on the right end of the screw mandrel (27) that stretches out from the supporting platform round through hole of the right end. 3.按照权利要求1所述的混合加载伺服驱动系统可靠性试验台,其特征在于,所述的惯量加载部分还包括1号轴承支撑装置(4)、套筒(5)、惯量加载装置(6)和2号轴承支撑装置(7); 3. according to the described hybrid loading servo drive system reliability test bench of claim 1, it is characterized in that, described inertia loading part also comprises No. 1 bearing supporting device (4), sleeve (5), inertia loading device ( 6) and No. 2 bearing support device (7); 阶梯轴(8)从右到左依次设置有1号至7号不同直径的轴段,惯量加载装置(6)套装在阶梯轴(8)的3号轴段上,惯量加载装置(6)中的惯量盘(14)的左端面与阶梯轴(8)上的4号轴段的右端面接触连接,套筒(5)的左端面和惯量加载装置(6)中的惯量盘(14)的右端面接触连接,套筒(5)的右端面和1号轴承支撑装置(4)中的左端盖(22)的左端面接触连接,并且套筒(5)和1号轴承支撑装置(4)套装在阶梯轴(8)的2号轴段上,2号轴承支撑装置(7)套装在阶梯轴(8)的6号轴段上,2号轴承支撑装置(7)的右端盖(18)右端面与阶梯轴(8)上的5号轴段的左端面接触连接,1号轴承支撑装置(4)与2号轴承支撑装置(7)采用螺栓固定在地平铁(1)上。 The stepped shaft (8) is sequentially provided with shaft sections No. 1 to No. 7 with different diameters from right to left. The inertia loading device (6) is set on the No. 3 shaft section of the stepped shaft (8). The inertia loading device (6) The left end face of the inertia disk (14) is in contact with the right end face of the No. 4 shaft section on the stepped shaft (8), and the left end face of the sleeve (5) is connected with the inertia disk (14) in the inertia loading device (6). The right end surface is connected in contact, the right end surface of the sleeve (5) is in contact with the left end surface of the left end cover (22) in the No. 1 bearing support device (4), and the sleeve (5) and the No. 1 bearing support device (4) Set on the No. 2 shaft section of the stepped shaft (8), the No. 2 bearing support device (7) is set on the No. 6 shaft section of the stepped shaft (8), and the right end cover (18) of the No. 2 bearing support device (7) The right end face is connected with the left end face of No. 5 shaft section on the stepped shaft (8), and No. 1 bearing support device (4) and No. 2 bearing support device (7) are bolted on the horizontal iron (1). 4.按照权利要求3所述的混合加载伺服驱动系统可靠性试验台,其特征在于,所述的1号轴承支撑装置(4)与2号轴承支撑装置(7)结构相同;所述的1号轴承支撑装置(4)包括右端盖(18)、卡簧(19)、轴承(20)、轴承座(21)和左端盖(22); 4. According to the hybrid loading servo drive system reliability test bench according to claim 3, it is characterized in that, the No. 1 bearing support device (4) is identical in structure with the No. 2 bearing support device (7); The No. bearing supporting device (4) comprises a right end cover (18), a snap ring (19), a bearing (20), a bearing seat (21) and a left end cover (22); 所述的左端盖(22)的回转轴线处设置有圆通孔,圆通孔周围均布有4个螺栓通孔,左端盖(22)采用螺栓固定在轴承座(21)的左端面上,左端盖(22)的右端面与轴承(20)外轴承环的左端面相接触,轴承(20)安装在轴承座(21)的中心通孔内,卡簧(19)安装在阶梯轴(8)上的卡簧槽内,轴承(20)内轴承环的右端面与卡簧(19)的左端面相接触,右端盖(18)的回转轴线处设置有圆通孔,圆通孔圆周均布螺栓通孔,右端盖(18)采用螺栓固定在轴承座(21)的右端面上,右端盖(18)左端面与轴承(20)外轴承环的右端面相接触。 The rotation axis of the left end cover (22) is provided with a round through hole, and there are four bolt through holes evenly distributed around the round through hole, and the left end cover (22) is fixed on the left end surface of the bearing seat (21) by bolts, and the left end cover The right end surface of (22) is in contact with the left end surface of the outer bearing ring of the bearing (20), the bearing (20) is installed in the center through hole of the bearing seat (21), and the jumper (19) is installed on the stepped shaft (8) In the circlip groove, the right end surface of the inner bearing ring of the bearing (20) is in contact with the left end surface of the circlip (19), and a round through hole is arranged at the rotation axis of the right end cover (18). Cover (18) adopts bolt to be fixed on the right end face of bearing seat (21), and right end cover (18) left end face contacts with the right end face of bearing (20) outer bearing ring. 5.按照权利要求4所述的混合加载伺服驱动系统可靠性试验台,其特征在于,所述的轴承座(21)由一块水平长方体形的底板与一块长方体形的垂直支撑壁焊接而成,长方体形的垂直支撑壁上半部分的中心处设置一个用于安装轴承(20)的圆通孔,圆通孔的左右端面上呈圆周地均匀分布有用于和左端盖(22)与右端盖(18)连接的螺纹盲孔,水平长方体形的底板前后两侧设置有用于安装T型螺栓的U形开口槽。 5. according to the described hybrid loading servo drive system reliability test bench of claim 4, it is characterized in that, described bearing housing (21) is welded by a horizontal cuboid bottom plate and a cuboid vertical support wall, A circular through hole for installing the bearing (20) is arranged at the center of the upper half of the vertical support wall of the cuboid shape, and the left and right end faces of the circular through hole are evenly distributed on the circumference for the left end cover (22) and the right end cover (18). Connected threaded blind holes, the front and rear sides of the horizontal cuboid bottom plate are provided with U-shaped opening grooves for installing T-bolts. 6.按照权利要求1所述的混合加载伺服驱动系统可靠性试验台,其特征在于,所述的扭矩加载部分还包括水冷却机; 6. According to the hybrid loading servo drive system reliability test bench according to claim 1, it is characterized in that, the described torque loading part also includes a water cooler; 扭矩加载部分中的测功机(2)采用型号为DW10的电涡流测功机,水冷却机选择型号为LW35的水冷却机,测功机(2)采用螺栓固定在地平铁(1)上,测功机(2)上的进水口与出水口通过管道分别与水冷却机的出水口和进水口连接。 The dynamometer (2) in the torque loading part adopts the eddy current dynamometer of model DW10, and the water cooler of model LW35 is selected for the water cooler, and the dynamometer (2) is fixed on the horizontal iron (1) by bolts , the water inlet and the water outlet on the dynamometer (2) are respectively connected with the water outlet and the water inlet of the water cooler through pipelines. 7.按照权利要求1所述的混合加载伺服驱动系统可靠性试验台,其特征在于,所述的自动控制部分还包括数控系统、可编程控制器与测功机控制仪; 7. According to the hybrid loading servo drive system reliability test bench according to claim 1, it is characterized in that, the described automatic control part also includes a numerical control system, a programmable controller and a dynamometer controller; 工控机(13)的RS-232C端口与可编程控制器的RS-232C端口电线连接, 工控机(13)的RS-232C端口与测功机控制仪的RS-232C端口电线连接,工控机(13)的RS-232C端口与数控系统的RS-232C端口电线连接,数控系统的输入与输出接口和可编程控制器的输入单元与输出单元导线连接,数控系统的轴控制接口与伺服放大器的伺服驱动接口连接;伺服放大器的编码器接口与编码器电线连接。 The RS-232C port of the industrial computer (13) is connected with the RS-232C port wire of the programmable controller, the RS-232C port of the industrial computer (13) is connected with the RS-232C port wire of the dynamometer controller, and the industrial computer ( 13) The RS-232C port of the CNC system is connected with the RS-232C port wire of the numerical control system, the input and output interfaces of the numerical control system are connected with the input unit and output unit of the programmable controller, the axis control interface of the numerical control system is connected with the servo amplifier of the servo amplifier The drive interface is connected; the encoder interface of the servo amplifier is connected with the encoder wire.
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