CN104043993B - A kind of planetary plate ball-and-socket machining tool fixture of Vehicular air-conditioner compressor - Google Patents
A kind of planetary plate ball-and-socket machining tool fixture of Vehicular air-conditioner compressor Download PDFInfo
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- CN104043993B CN104043993B CN201410265040.9A CN201410265040A CN104043993B CN 104043993 B CN104043993 B CN 104043993B CN 201410265040 A CN201410265040 A CN 201410265040A CN 104043993 B CN104043993 B CN 104043993B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/08—Devices for clamping a plurality of workpieces
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- Jigs For Machine Tools (AREA)
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Abstract
本发明公开了一种车用空调压缩机的行星盘球窝加工工装夹具,包括底板和夹持组件,底板包括若干个重复区域,每个重复区域均包括夹持组件安装区和工件安装区;夹持组件安装在夹持组件安装区,而行星盘则安装在相应的工件安装区;夹持组件安装区包括夹持件安装部和导向件安装部,夹持组件包括支座、导向块以及夹持块,支座固定安装在夹持件安装部,而导向块则固定安装在导向件安装部,夹持块一端与支座连接,另外一端则穿过导向块上所开设的导向槽后夹持住行星盘的定位基准外廓;夹持块的轴线、导向槽的轴线均与行星盘定位基准、行星盘圆心的连线为同一直线。因此,本发明能够有效地保证外圆与内孔之间的同心度不高于0.15,从而提高产品质量。
The invention discloses a planetary disk ball socket processing fixture for a vehicle air-conditioning compressor, which includes a base plate and a clamping assembly. The base plate includes several repeating areas, and each repeating area includes a clamping assembly installation area and a workpiece installation area; The clamping assembly is installed in the clamping assembly installation area, while the planetary disc is installed in the corresponding workpiece installation area; the clamping assembly installation area includes a clamping part and a guide part, and the clamping part includes a support, a guide block and The clamping block, the support is fixedly installed on the mounting part of the clamping part, and the guide block is fixedly mounted on the mounting part of the guide part. One end of the clamping block is connected to the support, and the other end passes through the guide groove set on the guide block. The outline of the positioning datum of the planetary disc is clamped; the axis of the clamping block and the axis of the guide groove are all on the same line as the connecting line of the positioning datum of the planetary disc and the center of the planetary disc. Therefore, the present invention can effectively ensure that the concentricity between the outer circle and the inner hole is not higher than 0.15, thereby improving product quality.
Description
技术领域 technical field
本发明涉及一种车用空调压缩机的行星盘球窝加工工装夹具,属于车用空调压缩机的生产制造领域。 The invention relates to a planetary disk ball socket processing fixture for a vehicle air-conditioning compressor, which belongs to the field of production of vehicle air-conditioning compressors.
背景技术 Background technique
现有技术中,5H14行星盘加工5个球窝孔工序,要求是球窝的外圆与内孔有同心度不高于0.15,目前的工装夹具在加工过程中存在不稳定现象,难以保证球窝的外圆与内孔之间的同心度小于0.15,因此,导致产品次品率升高,影响工厂的正常生产。 In the prior art, the 5H14 planetary disk processes 5 ball-socket holes. The requirement is that the concentricity between the outer circle of the ball socket and the inner hole is not higher than 0.15. The current tooling and fixtures are unstable during the processing process, and it is difficult to ensure that the ball The concentricity between the outer circle of the socket and the inner hole is less than 0.15, which leads to an increase in the defective rate of the product and affects the normal production of the factory.
发明内容 Contents of the invention
本发明针对现有技术的不足,提供一种车用空调压缩机的行星盘球窝加工工装夹具,其能够有效地保证外圆与内孔之间的同心度不高于0.15,从而提高产品质量。 Aiming at the deficiencies of the prior art, the present invention provides a planetary disk ball socket processing fixture for vehicle air-conditioning compressors, which can effectively ensure that the concentricity between the outer circle and the inner hole is not higher than 0.15, thereby improving product quality .
为实现以上的技术目的,本发明将采取以下的技术方案: For realizing above technical purpose, the present invention will take following technical scheme:
一种车用空调压缩机的行星盘球窝加工工装夹具,用于行星盘球窝加工工序时行星盘的夹持定位,包括底板和夹持组件,所述底板,包括若干个重复区域,每个重复区域均包括夹持组件安装区和工件安装区;所述夹持组件安装在夹持组件安装区,而行星盘则安装在相应的工件安装区;所述的夹持组件安装区包括夹持件安装部和导向件安装部,所述夹持组件,包括支座、导向块以及夹持块,支座固定安装在夹持件安装部,而导向块则固定安装在导向件安装部,所述夹持块一端与支座连接,另外一端则穿过导向块上所开设的导向槽后夹持住行星盘的定位基准外廓;所述夹持块的轴线、导向槽的轴线均与行星盘定位基准、行星盘圆心的连线为同一直线。 A planetary disk ball socket processing fixture for a vehicle air-conditioning compressor is used for the clamping and positioning of the planetary disk during the planetary disk ball socket processing process, including a base plate and a clamping assembly. The base plate includes several repeating areas, each Each repeated area includes a clamping assembly installation area and a workpiece installation area; the clamping assembly is installed in the clamping assembly installation area, and the planetary disc is installed in the corresponding workpiece installation area; the clamping assembly installation area includes clamping The holder installation part and the guide installation part, the clamp assembly includes a support, a guide block and a clamp block, the support is fixedly installed on the holder installation part, and the guide block is fixedly installed on the guide installation part, One end of the clamping block is connected to the support, and the other end passes through the guide groove provided on the guide block to clamp the positioning reference outline of the planetary disc; the axis of the clamping block and the axis of the guide groove are all in line with the The connecting line between the positioning datum of the planetary disk and the center of the planetary disk is the same straight line.
所述行星盘的定位基准外廓呈弧形设置,则所述夹持块的夹持端为一与行星盘上所设置的定位基准外轮廓线形状一致的弧形型面。 The outer contour of the positioning reference of the planetary disk is arranged in an arc shape, and the clamping end of the clamping block is an arc-shaped surface consistent with the shape of the outer contour of the positioning reference set on the planetary disk.
所述导向槽的长度不低于30mm。 The length of the guide groove is not less than 30mm.
所述支座包括固定板和连接头,固定板呈T形,该T形固定板的横臂与底板固定连接;所述连接头为中空的T形圆台状,该T形圆台状连接头对应于T形固定板的竖臂开设连接头切槽,该连接头切槽嵌装在T形固定板的竖臂的外围,且T形圆台状连接头的横臂与T形固定板的竖臂之间通过紧固部件固紧,同时,所述T形圆台状连接头的内腔通过连接销柱与夹持块上沿轴线开设的连接销孔连接。 The support includes a fixed plate and a connector, the fixed plate is T-shaped, and the cross arm of the T-shaped fixed plate is fixedly connected with the bottom plate; The vertical arm of the T-shaped fixed plate is provided with a slot for the connector, which is embedded in the outer periphery of the vertical arm of the T-shaped fixed plate, and the cross arm of the T-shaped conical connector and the vertical arm of the T-shaped fixed plate The fastening parts are fastened between them, and at the same time, the inner cavity of the T-shaped truncated conical connector is connected with the connecting pin hole provided along the axis on the clamping block through the connecting pin.
根据以上的技术方案,相对于现有技术,本发明具有以下的优点: According to above technical scheme, with respect to prior art, the present invention has following advantage:
本发明所述的行星盘球窝加工工装夹具,通过设置导向块对夹持块导向,并使得夹持块的轴线、导向槽的轴线均与行星盘定位基准、行星盘圆心的连线为同一直线,从而能够有效地保证球窝的外圆与内孔之间的同心度不高于0.15;另外,本发明所述导向槽的长度不低于30mm,以限制加工过程中,工件存在径向偏移,增强定位销的稳固性,更好地防止产品在加工中存在径向松动,即进一步保证产品外圆与内孔之间的同心度不高于0.15。 The planetary disk ball socket processing fixture of the present invention guides the clamping block by setting the guide block, so that the axis of the clamping block and the axis of the guide groove are the same as the connection line between the positioning reference of the planetary disk and the center of the planetary disk. straight line, which can effectively ensure that the concentricity between the outer circle of the ball socket and the inner hole is not higher than 0.15; in addition, the length of the guide groove in the present invention is not lower than 30mm, so as to limit the workpiece during the machining process. Offset, enhance the stability of the positioning pin, and better prevent radial loosening of the product during processing, that is, to further ensure that the concentricity between the outer circle and the inner hole of the product is not higher than 0.15.
附图说明 Description of drawings
图1是本发明所述车用空调压缩机的行星盘球窝加工工装夹具的结构示意图; Fig. 1 is the structure schematic diagram of the planetary disc ball socket processing fixture of the vehicle air-conditioning compressor of the present invention;
图2a是本发明所述导向块的正视图; Figure 2a is a front view of the guide block of the present invention;
图2b是图2a的俯视图; Figure 2b is a top view of Figure 2a;
图3a是本发明所述夹持块的结构示意图; Fig. 3a is a schematic structural view of the clamping block of the present invention;
图3b是图3a的俯视图; Figure 3b is a top view of Figure 3a;
图3c是图3a的左视图; Figure 3c is a left side view of Figure 3a;
图4a是本发明所述固定板的结构示意图; Fig. 4a is a schematic structural view of the fixing plate of the present invention;
图4b是图4a的俯视图; Figure 4b is a top view of Figure 4a;
图5a是本发明所述连接头的结构示意图,图5b是图5a的正视图; Fig. 5a is a schematic structural view of the connector of the present invention, and Fig. 5b is a front view of Fig. 5a;
图中:底板1;夹持组件安装区11;夹持件安装部111;导向件安装部112;工件安装区12;固定板21;固定板的连接孔211;固定板的固定孔212;连接头22;连接头切槽221;导向块23;导向槽231;导向块安装孔232;夹持块24;连接销孔241;夹持部242;工件3。 In the figure: base plate 1; clamping assembly installation area 11; clamping member installation part 111; guide member installation part 112; workpiece installation area 12; Head 22; connecting head slot 221; guide block 23; guide groove 231; guide block mounting hole 232; clamping block 24; connecting pin hole 241; clamping part 242;
具体实施方式 detailed description
附图非限制性地公开了本发明所涉及优选实施例的结构示意图;以下将结合附图详细地说明本发明的技术方案。 The accompanying drawings disclose, without limitation, the structural schematic diagrams of the preferred embodiments involved in the present invention; the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明所述车用空调压缩机的行星盘球窝加工工装夹具,用于工件(行星盘)的夹持定位,包括底板和夹持组件,其中: As shown in Figure 1, the planetary disc ball socket processing fixture of the vehicle air-conditioning compressor according to the present invention is used for clamping and positioning the workpiece (planetary disc), including a base plate and a clamping assembly, wherein:
所述底板,包括若干个重复区域,每个重复区域均包括夹持组件安装区和工件安装区;所述的夹持组件安装区和工件安装区位于同轴线上;且所述的夹持组件安装区包括夹持件安装部和导向件安装部;夹持件安装部用于安装夹持件,包括安装嵌槽和位于安装嵌槽左右两侧的安装固定孔,所述的安装嵌槽为中空的T型槽;导向件安装部包括两个相间开设的导向件安装孔; The bottom plate includes several repeating areas, and each repeating area includes a clamping assembly installation area and a workpiece installation area; the clamping assembly installation area and the workpiece installation area are located on the coaxial line; and the clamping The component installation area includes a clamp installation part and a guide installation part; the clamp installation part is used to install the clamp, including installation slots and installation fixing holes located on the left and right sides of the installation slot, and the installation slots It is a hollow T-shaped slot; the guide installation part includes two guide installation holes opened alternately;
所述夹持组件,包括支座、导向块以及夹持块;所述支座包括固定板和连接头,固定板通过底板上所设置的固定孔,采用紧固部件,比如定位销等,固定安装在底板上,因此,如图4a、图4b所示,固定板呈T形,该T形固定板的横臂上,对应于底板上所设置的固定孔开设有固定板的固定孔212,而T形固定板的竖臂上则对应于连接头开设固定板的连接孔211;所述的连接头,如图5a、5b所示,为中空的T形圆台状,该T形圆台状连接头对应于T形固定板的竖臂开设连接头切槽,以嵌装在T形固定板的竖臂的外围,并采用紧固部件,比如销钉等,通过固定板的连接孔211,与固定板锁紧成一体;所述连接头通过连接销柱与夹持块连接,所述夹持块,如图3a、3b、3c所示,为一长方形块体,在长度方向的两端,分别设置夹持部和固定部,所述的夹持部为一与行星盘上所设置的定位基准外轮廓线形状一致的型面,图中所示为弧形面,定位基准外轮廓恰巧嵌装在夹持块所设置的夹持部中,而固定部为一沿轴线开设的连接销孔;所述导向块,如图1、2a、2b所示,固定安装在底板上,并沿着中部开设导向槽,夹持块置于该导向槽中,并可在导向槽中进行滑动,即夹持块与导向槽的槽壁之间存在间隙;另外,所述导向槽的长度不低于30mm,以限制加工过程中,工件存在径向偏移,增强定位销的稳固性,更好地防止产品在加工中存在径向松动,即进一步保证产品外圆与内孔之间的同心度不高于0.15。 The clamping assembly includes a support, a guide block, and a clamping block; the support includes a fixed plate and a connector, and the fixed plate passes through the fixed hole provided on the bottom plate, and is fixed by fastening components, such as positioning pins, etc. Installed on the base plate, therefore, as shown in Figure 4a and Figure 4b, the fixed plate is T-shaped, on the cross arm of the T-shaped fixed plate, corresponding to the fixed hole provided on the base plate is provided with the fixed hole 212 of the fixed plate, On the vertical arm of the T-shaped fixed plate, the connecting hole 211 of the fixed plate is opened corresponding to the connecting head; the described connecting head, as shown in Figures 5a and 5b, is a hollow T-shaped truncated cone, and the T-shaped truncated circular truncated connection The head corresponds to the vertical arm of the T-shaped fixed plate to provide a connector slot to be embedded in the periphery of the vertical arm of the T-shaped fixed plate, and adopt fastening parts, such as pins, etc., to pass through the connecting hole 211 of the fixed plate, and to be fixed. The plates are locked into one body; the connecting head is connected to the clamping block through the connecting pin, and the clamping block, as shown in Figures 3a, 3b, and 3c, is a rectangular block, and the two ends in the length direction are respectively Set the clamping part and the fixing part, the clamping part is a profile that is consistent with the shape of the positioning reference outer contour set on the planetary disc, the figure shows an arc surface, and the positioning reference outer contour is just embedded In the clamping part provided by the clamping block, the fixed part is a connecting pin hole opened along the axis; the guide block, as shown in Figure 1, 2a, 2b, is fixedly installed on the bottom plate, and along the middle Set up a guide groove, the clamping block is placed in the guide groove, and can slide in the guide groove, that is, there is a gap between the clamping block and the groove wall of the guide groove; in addition, the length of the guide groove is not less than 30mm , to limit the radial deviation of the workpiece during the processing, enhance the stability of the positioning pin, and better prevent the radial looseness of the product during processing, that is, to further ensure that the concentricity between the outer circle and the inner hole of the product is not high at 0.15.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410265040.9A CN104043993B (en) | 2014-06-13 | 2014-06-13 | A kind of planetary plate ball-and-socket machining tool fixture of Vehicular air-conditioner compressor |
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| CN201410265040.9A CN104043993B (en) | 2014-06-13 | 2014-06-13 | A kind of planetary plate ball-and-socket machining tool fixture of Vehicular air-conditioner compressor |
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| CN104043993A CN104043993A (en) | 2014-09-17 |
| CN104043993B true CN104043993B (en) | 2016-06-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3617326A1 (en) * | 1986-05-23 | 1987-11-26 | Steinmueller Gmbh L & C | Device for holding an object by means of a magnetic holding plate |
| CN1940463A (en) * | 2006-09-03 | 2007-04-04 | 大连华锐股份有限公司 | Fast calibrating device and method |
| CN201841423U (en) * | 2010-09-16 | 2011-05-25 | 浙江春晖空调压缩机有限公司 | Processing fixture of piston ball socket for swash-plate air conditioner compressor |
| CN202377816U (en) * | 2011-11-18 | 2012-08-15 | 沈阳航天新星机电有限责任公司 | Adjustable aerial rudder boring fixture |
| CN203380656U (en) * | 2013-07-31 | 2014-01-08 | 天津铁路信号有限责任公司 | Milling jig capable of automatically centering |
| CN203542131U (en) * | 2013-10-17 | 2014-04-16 | 长春轨道客车股份有限公司 | Pantograph base machining tool |
| CN103639749B (en) * | 2013-11-26 | 2015-12-02 | 方小刚 | Holes concentric vertical platen clamp rig |
| CN203993236U (en) * | 2014-06-13 | 2014-12-10 | 江苏盈科汽车空调有限公司 | A kind of planetary plate ball-and-socket machining tool fixture of Vehicular air-conditioner compressor |
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Effective date of registration: 20210906 Address after: No. 299, Chongming West Road, Jurong Economic Development Zone, Zhenjiang City, Jiangsu Province Patentee after: JIANGSU HAOKE AUTOMOTIVE AIR CONDITIONING Co.,Ltd. Address before: No. 108, Fangchi Road, Huayang Industrial Park, Jurong City, Zhenjiang City, Jiangsu Province Patentee before: JIANGSU INNO-TECH AIR CONDITIONER Co.,Ltd. |
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Denomination of invention: A fixture for processing the spherical socket of a planetary disc of a vehicle air conditioner compressor Granted publication date: 20160622 Pledgee: Jiangsu Jurong Rural Commercial Bank Co.,Ltd. Pledgor: JIANGSU HAOKE AUTOMOTIVE AIR CONDITIONING CO.,LTD. Registration number: Y2025980065673 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |