CN104043971B - A kind of spinning machine with cutting and material unloading function - Google Patents
A kind of spinning machine with cutting and material unloading function Download PDFInfo
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- CN104043971B CN104043971B CN201310079802.1A CN201310079802A CN104043971B CN 104043971 B CN104043971 B CN 104043971B CN 201310079802 A CN201310079802 A CN 201310079802A CN 104043971 B CN104043971 B CN 104043971B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/18—Spinning using tools guided to produce the required profile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/06—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
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Abstract
Description
技术领域technical field
本发明涉及塑性加工中的旋压成形技术领域,具体涉及一种在旋压加工之后能对管件进行自动切割并卸料的旋压设备。The invention relates to the technical field of spinning forming in plastic processing, in particular to a spinning equipment capable of automatically cutting and unloading pipe fittings after spinning.
背景技术Background technique
旋压是一种综合了锻造、挤压、拉伸、弯曲、环扎、横轧和滚压等工艺特点的少、无切削加工工艺,利用旋压工具对旋转坯料施加压力,使之产生连续的局部塑性变形而成形所需回转体零件的塑性加工方法。Spinning is a less-cutting and non-cutting processing technology that combines the characteristics of forging, extrusion, stretching, bending, cerclage, cross-rolling and rolling. The plastic processing method of the required rotary parts formed by local plastic deformation.
技术人员在传统旋压设备的基础上进行了多种尝试,如授权公告号为CN1189261C的中国发明专利《一种多功能旋压成形机床》公开了一种多功能旋压成形机床,该旋压成形机床由床身、床头箱、行星旋压装置、工件卡紧装置、芯棒、液压站及操纵台组成,其相互连接关系为:床头箱固定安装在床身的一端,行星旋压装置分别与床身、床头箱相连接,工件卡紧装置与床身相连接,芯棒嵌装在行星旋压装置之中,液压站通过油管与床身相连接,操纵台通过控制线与床身相连接。该发明既可以加工轴对称零件,又可以直接加工出非轴对称零件;既可以进行普通旋压,又可以进行强力旋压;既可以进行有芯模旋压,又可以进行无芯模旋压。该发明拓宽了传统旋压技术的理论范畴和加工范围,集多种功能为一体,从而能够极大地降低生产成本,提高产品质量及生产效率。但该发明中的旋压成形机床未设置自动切割装置来对加工成形后的管坯进行切割,且切割工序后会有部分废料残留在旋压装置中,如果采用人工取出,那么旋压装置需停机,降低了加工效率,同时也不利于自动化加工。Technicians have made various attempts on the basis of traditional spinning equipment. For example, the Chinese invention patent "A Multifunctional Spinning Machine Tool" with the authorized announcement number CN1189261C discloses a multifunctional spinning forming machine tool. The forming machine tool is composed of a bed, a bedside box, a planetary spinning device, a workpiece clamping device, a mandrel, a hydraulic station and a console. The devices are respectively connected with the bed and the bed head box, the workpiece clamping device is connected with the bed, the mandrel is embedded in the planetary spinning device, the hydraulic station is connected with the bed through the oil pipe, and the control console is connected with the bed through the control line. The bed is connected. The invention can not only process axisymmetric parts, but also can directly process non-axisymmetric parts; it can not only carry out ordinary spinning, but also can carry out powerful spinning; it can carry out both spinning with mandrel and spinning without mandrel. . This invention broadens the theoretical category and processing range of traditional spinning technology, and integrates multiple functions, thereby greatly reducing production costs and improving product quality and production efficiency. However, the spinning forming machine tool in this invention is not equipped with an automatic cutting device to cut the processed tube blank, and some waste will remain in the spinning device after the cutting process. If it is manually taken out, the spinning device needs to Downtime reduces processing efficiency and is not conducive to automatic processing.
发明内容Contents of the invention
本发明所要解决的技术问题是针对现有技术而提供一种带有自动切割管件和自动卸载废料功能的旋压设备。The technical problem to be solved by the present invention is to provide a spinning equipment with the functions of automatically cutting pipes and automatically unloading waste materials in view of the prior art.
本发明解决上述技术问题所采用的技术方案为:一种带有切割及卸料功能的旋压设备,包括床身和设置在床身上的旋转机构,该旋转机构外部设有壳体,壳体内设置有旋转主轴,该旋转主轴的一端固定有一转盘,其特征在于:所述旋转主轴内设置有轴向进给机构,该轴向进给机构包括机床主轴,套设在该机床主轴上的固定套,以及固定在固定套上的多个轴向楔形滑块,所述轴向楔形滑块分为两组,其中一组轴向楔形滑块的斜面朝向所述机床主轴,另一组的斜面背离所述机床主轴,且两组轴向楔形滑块间隔设置;所述转盘圆心处设置用来容纳管坯的中心孔,以该中心孔为起点,沿所述转盘径向设置多个导向槽,每一导向槽处设置一与所述轴向楔形滑块滑动连接的径向楔形滑块,且每一径向楔形滑块的头部设置有一安装座,安装座内设置有旋压头或切割刀具,且旋压头与切割刀具间隔设置;所述壳体的尾端设置有一驱动装置,该驱动装置与一推杆相连,且该推杆与所述中心孔相对。The technical solution adopted by the present invention to solve the above technical problems is: a spinning equipment with cutting and unloading functions, including a bed and a rotating mechanism arranged on the bed, the rotating mechanism is provided with a shell outside, and the inside of the shell is A rotating main shaft is provided, and a turntable is fixed at one end of the rotating main shaft, and it is characterized in that: an axial feed mechanism is arranged inside the rotating main shaft, and the axial feeding mechanism includes a machine tool main shaft, and a fixed sleeve, and a plurality of axial wedge-shaped sliders fixed on the fixed sleeve, the axial wedge-shaped sliders are divided into two groups, wherein the slope of one group of axial wedge-shaped sliders faces the machine tool spindle, and the slope of the other group Away from the main shaft of the machine tool, and two sets of axial wedge-shaped sliders are arranged at intervals; a central hole for accommodating the tube blank is set at the center of the turntable, and a plurality of guide grooves are set radially along the turntable with the center hole as a starting point , each guide groove is provided with a radial wedge-shaped slider slidingly connected with the axial wedge-shaped slider, and the head of each radial wedge-shaped slider is provided with a mounting seat, and a spinning head or a cutting tool, and the spinning head is spaced apart from the cutting tool; a driving device is provided at the tail end of the housing, and the driving device is connected with a push rod, and the push rod is opposite to the central hole.
作为优选,所述导向槽为4个,且相邻的导向槽相互垂直,这样设置于安装座上的旋压头或切割刀具分别位于一条直线上,可在所述转盘上作方向相反的径向运动,从而实现通过一个电机来同时控制旋压头和切割刀具。As a preference, there are four guide grooves, and the adjacent guide grooves are perpendicular to each other, so that the spinning heads or cutting knives arranged on the mounting base are respectively located on a straight line, and radial rotations in opposite directions can be made on the turntable. direction movement, so that the spinning head and the cutting tool can be controlled simultaneously by one motor.
所述轴向楔形块滑块可通过多种方式固定在所述固定套上,作为优选,所述固定套上沿周向开设多个固定孔,每一固定孔内固定有一所述的轴向楔形滑块。The axial wedge block slider can be fixed on the fixed sleeve in various ways. Preferably, the fixed sleeve is provided with a plurality of fixing holes in the circumferential direction, and one axial wedge is fixed in each fixing hole. Wedge slider.
作为进一步优选,所述固定孔为4个,且相邻的固定孔互相垂直,这样固定于固定孔中的轴向楔形滑块可与设置于导向槽的径向楔形滑块较好的连接,使得轴向进给机构的轴向进给转化为旋压头或切割刀具在转盘上对管坯的径向进给。As a further preference, there are four fixing holes, and the adjacent fixing holes are perpendicular to each other, so that the axial wedge-shaped slider fixed in the fixing hole can be better connected with the radial wedge-shaped slider arranged in the guide groove, The axial feed of the axial feed mechanism is converted into the radial feed of the spinning head or cutting tool on the turntable for the tube blank.
作为再进一步优选,所述轴向楔形滑块通过螺母固定在所述固定孔内。As still further preferred, the axial wedge-shaped slider is fixed in the fixing hole by a nut.
为更好地完成所述轴向楔形滑块与所述径向楔形滑块的滑动连接,在所述轴向楔形滑块的斜面上开设有燕尾槽,同时所述径向楔形滑块上设置有与所述燕尾槽相匹配的第一滑块,所述第一滑块穿设在所述燕尾槽内,这样可使轴向楔形滑块进给时加压于径向楔形滑块,从而推动径向楔形滑块沿所述转盘的导向槽做径向滑动,使得所述径向楔形滑块上的旋压头或切割刀具持续作用于管坯。In order to better complete the sliding connection between the axial wedge slider and the radial wedge slider, a dovetail groove is opened on the inclined surface of the axial wedge slider, and at the same time, a There is a first slider matching the dovetail groove, and the first slider is passed through the dovetail groove, so that the axial wedge slider can be pressed on the radial wedge slider when feeding, thereby Pushing the radial wedge-shaped slider to slide radially along the guide groove of the turntable, so that the spinning head or cutting tool on the radial wedge-shaped slider continuously acts on the tube blank.
作为优选,所述驱动装置为气缸,且该气缸的活塞杆穿过所述机床主轴与一推杆相连,由于所述推杆与容纳管坯的中心孔相对,这样在切割工序后,可由气缸驱动推杆向外推出废料。Preferably, the driving device is an air cylinder, and the piston rod of the air cylinder passes through the main shaft of the machine tool and is connected with a push rod. Since the push rod is opposite to the central hole for accommodating the tube blank, after the cutting process, the air cylinder can Drive the push rod to push out the waste material.
作为优选,所述机床主轴为一由伺服电机驱动的滚珠丝杆,该滚珠丝杆的丝杆螺母上套设有所述固定套。Preferably, the main shaft of the machine tool is a ball screw driven by a servo motor, and the screw nut of the ball screw is covered with the fixed sleeve.
所述旋转主轴可有多种形状,作为优选,所述旋转主轴的形状为空心圆筒状。The rotating main shaft may have various shapes, preferably, the rotating main shaft is in the shape of a hollow cylinder.
与现有技术相比,本发明的优点在于:本发明中转盘的安装座上设置有旋压头或切割刀具,且分别位于一条直线上,可在转盘上作方向相反的径向运动,同时与径向楔形滑块滑动连接的轴向楔形滑块分为两组,这样当轴向楔形滑块受电机驱动向前或向后运动时,可使分别与两组轴向楔形滑块配合的径向楔形滑块在转盘上沿径向收拢或发散,可实现通过一个电机来同时控制旋压头和切割工具,这样在旋压设备原有功能的基础上,实现了对加工后管坯的切割;且该旋压设备壳体的尾端设置有驱动装置,该驱动装置与一推杆相连,该推杆与所述中心孔相对,这样在切割工序后,由气缸驱动推杆,将废料推出。综上,本发明在原有旋压功能的基础上增加了自动切割和自动卸料功能,使得旋压设备的功能多样化,提高了生产效率,降低了生产成本。Compared with the prior art, the advantage of the present invention is that: the mounting seat of the turntable in the present invention is provided with a spinning head or a cutting tool, and they are respectively located on a straight line, and can perform radial movements in opposite directions on the turntable, and at the same time The axial wedge sliders slidingly connected with the radial wedge sliders are divided into two groups, so that when the axial wedge sliders are driven by the motor to move forward or backward, the axial wedge sliders respectively matched with the two groups of axial wedge sliders can The radial wedge-shaped slider is retracted or diverged in the radial direction on the turntable, and a motor can be used to control the spinning head and the cutting tool at the same time. In this way, on the basis of the original function of the spinning equipment, the processing of the processed tube blank is realized. Cutting; and the tail end of the spinning equipment housing is provided with a driving device, the driving device is connected with a push rod, and the push rod is opposite to the central hole, so that after the cutting process, the push rod is driven by the cylinder to remove the waste material roll out. To sum up, the present invention adds automatic cutting and automatic unloading functions on the basis of the original spinning function, so that the functions of the spinning equipment are diversified, the production efficiency is improved, and the production cost is reduced.
附图说明Description of drawings
图1为本发明实施例中旋压设备的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of spinning equipment in an embodiment of the present invention;
图2为本发明实施例中旋压设备的另一立体结构示意图(去掉壳体);Fig. 2 is another three-dimensional structural schematic diagram of the spinning equipment in the embodiment of the present invention (with the housing removed);
图3为图1中旋转机构的剖面图;Fig. 3 is a sectional view of the rotating mechanism in Fig. 1;
图4为图1中轴向进给机构的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the axial feed mechanism in Fig. 1;
图5为图1中固定套的立体结构示意图。FIG. 5 is a schematic perspective view of the three-dimensional structure of the fixing sleeve in FIG. 1 .
具体实施方式detailed description
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1~5所示,本发明中带有切割及卸料功能的旋压设备,包括床身1和设置在床身1上的旋转机构2,该旋转机构2外部设有壳体5,壳体5内设置有一空心圆筒状的旋转主轴9,该旋转主轴9的一端固定有一转盘3。As shown in Figures 1 to 5, the spinning equipment with cutting and unloading functions in the present invention includes a bed 1 and a rotating mechanism 2 arranged on the bed 1, and a housing 5 is provided outside the rotating mechanism 2, A hollow cylindrical rotating main shaft 9 is arranged inside the housing 5 , and a turntable 3 is fixed at one end of the rotating main shaft 9 .
旋转主轴9内设置有轴向进给机构,包括一由伺服电机14驱动的滚珠丝杆13、套设在该滚珠丝杆13的丝杆螺母上的固定套11,以及轴向楔形滑块10,其中,该固定套11上沿周向开设有4个固定孔20,且相邻的固定孔20之间相互垂直,每一固定孔20内通过螺母12固定有一轴向楔形滑块10,即轴向楔形滑块数与固定孔数对应也为4个。The rotary spindle 9 is provided with an axial feed mechanism, including a ball screw 13 driven by a servo motor 14, a fixed sleeve 11 sleeved on the screw nut of the ball screw 13, and an axial wedge slider 10 , wherein, the fixing sleeve 11 is provided with four fixing holes 20 along the circumference, and the adjacent fixing holes 20 are perpendicular to each other, and an axial wedge-shaped slider 10 is fixed in each fixing hole 20 through a nut 12, namely The number of axial wedge-shaped sliders corresponds to the number of fixed holes is also 4.
在转盘3的圆心处设置用来容纳管坯4的中心孔,以该中心孔为起点,沿转盘3径向设置4个导向槽7,且相邻的导向槽7相互垂直,每一导向槽7处设置一径向楔形滑块6,该径向楔形滑块6的头部设置有一安装座8,安装座8之间间隔设置有旋压头或切割工具。同时在轴向楔形滑块10的斜面上开设有燕尾槽17,相应地,在径向楔形滑块6上设置有与该燕尾槽17相匹配的第一滑块18,这样通过第一滑块18穿设在燕尾槽17内使得轴向楔形滑块10和径向楔形滑块6滑动连接,进而使轴向楔形滑块10进给时加压于径向楔形滑块6,从而推动径向楔形滑块6沿转盘3的导向槽7做径向滑动。进一步,轴向楔形滑块10分为两组,其中一组轴向楔形滑块10的斜面朝向滚珠丝杆13,另一组的斜面背离滚珠丝杆13,且两组轴向楔形滑块10间隔设置,同时在旋转主轴9的内壁上设置有导轨,而斜面朝向滚珠丝杆13的轴向楔形滑块10上设置有可在该导轨上滑动的第二滑块21。这样当伺服电机14推动固定套11前进时,斜面朝向滚珠丝杆13的轴向楔形滑块10受滚珠丝杆13驱动向前运动时,推动与其配合的径向楔形滑块6向中心孔方向作径向进给,同时斜面背离滚珠丝杆13的轴向楔形滑块10挤压与其配合的径向楔形滑块6背离中心孔方向作径向进给,反之当伺服电机14带动固定套11后退时,径向楔形滑块6的进给方向与上述运动方向相反,这样设置于安装座8上的旋压头和切割工具可作方向相反的径向运动,使得本发明可实现通过一个电机来同时控制旋压头和切割工具,这样在旋压设备原有功能的基础上,实现了对加工后管坯的切割。A central hole for accommodating the tube blank 4 is provided at the center of the turntable 3. Starting from the center hole, four guide grooves 7 are arranged radially along the turntable 3, and adjacent guide grooves 7 are perpendicular to each other. Each guide groove A radial wedge-shaped slider 6 is arranged at 7, and a mounting seat 8 is provided on the head of the radial wedge-shaped slider 6, and a spinning head or a cutting tool is arranged between the mounting seats 8 at intervals. At the same time, a dovetail groove 17 is provided on the inclined surface of the axial wedge slider 10. Correspondingly, a first slider 18 matched with the dovetail groove 17 is provided on the radial wedge slider 6, so that by the first slider 18 is pierced in the dovetail groove 17 so that the axial wedge slider 10 and the radial wedge slider 6 are slidably connected, and then the axial wedge slider 10 pressurizes the radial wedge slider 6 when feeding, thereby pushing the radial The wedge-shaped slider 6 slides radially along the guide groove 7 of the turntable 3 . Further, the axial wedge sliders 10 are divided into two groups, wherein the slope of one group of axial wedge sliders 10 faces the ball screw 13, the slope of the other group faces away from the ball screw 13, and the two groups of axial wedge sliders 10 At intervals, a guide rail is provided on the inner wall of the rotating main shaft 9, and a second slide block 21 that can slide on the guide rail is provided on the axial wedge slider 10 whose slope faces the ball screw 13. In this way, when the servo motor 14 pushes the fixed sleeve 11 forward, the axial wedge-shaped slider 10 with the inclined surface facing the ball screw 13 is driven forward by the ball screw 13, and the radial wedge-shaped slider 6 matched with it is pushed to the direction of the center hole. For radial feeding, at the same time, the axial wedge-shaped slider 10 whose inclined plane is away from the ball screw 13 squeezes the matched radial wedge-shaped slider 6 for radial feeding in the direction away from the center hole. On the contrary, when the servo motor 14 drives the fixed sleeve 11 When retreating, the feeding direction of the radial wedge-shaped slider 6 is opposite to the above-mentioned direction of motion, so that the spinning head and the cutting tool arranged on the mounting seat 8 can perform radial movement in the opposite direction, so that the present invention can be realized by a motor To control the spinning head and the cutting tool at the same time, so that the cutting of the processed tube blank is realized on the basis of the original function of the spinning equipment.
在旋转机构2壳体5的尾端设置有气缸15,该气缸15的活塞杆16穿过滚珠丝杆13与一推杆19相连,该推杆19与容纳管坯的中心孔相对,这样在切割工序后,可由气缸15驱动推杆19向外推出废料。The rear end of the housing 5 of the rotary mechanism 2 is provided with a cylinder 15, and the piston rod 16 of the cylinder 15 passes through the ball screw 13 and is connected with a push rod 19. After the cutting process, the push rod 19 can be driven by the cylinder 15 to push out the waste material.
这样本发明在原有旋压功能的基础上增加了自动切割和自动卸料功能,使得旋压设备的功能多样化,提高了生产效率,降低了生产成本。In this way, the present invention adds automatic cutting and automatic unloading functions on the basis of the original spinning function, so that the functions of the spinning equipment are diversified, the production efficiency is improved, and the production cost is reduced.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310079802.1A CN104043971B (en) | 2013-03-13 | 2013-03-13 | A kind of spinning machine with cutting and material unloading function |
Applications Claiming Priority (1)
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| CN104043971B true CN104043971B (en) | 2016-06-29 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921579A (en) * | 2016-07-05 | 2016-09-07 | 天津市神驰汽车零部件有限公司 | Spinning machine for auxiliary silencer |
| CN108972079B (en) * | 2018-08-10 | 2021-03-16 | 重庆市巨吉机电设备有限公司 | Beveling machine |
| CN109226610B (en) * | 2018-10-19 | 2024-01-12 | 航珍航空技术(上海)有限公司 | Steel rope spinning forming machine |
| CN110434615B (en) * | 2019-08-05 | 2024-07-16 | 镇江裕久智能装备股份有限公司 | Efficient spinning machine trimming riser structure |
| CN114618946B (en) * | 2022-03-21 | 2025-06-24 | 厦门捷讯汽车零部件有限公司 | A rotary die for manufacturing a pulley |
| CN115193993B (en) * | 2022-09-14 | 2022-12-09 | 哈尔滨艾瑞排放控制技术股份有限公司 | Tubular workpiece machining equipment and machining method thereof |
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| JP2005000930A (en) * | 2003-06-10 | 2005-01-06 | Toyota Motor Corp | Spinning processing apparatus, spinning processing method, and catalytic converter manufactured using the same |
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| CN104043971A (en) | 2014-09-17 |
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