CN104043321A - System for purifying exhaust gas generated during baking of enamelled wires - Google Patents

System for purifying exhaust gas generated during baking of enamelled wires Download PDF

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Publication number
CN104043321A
CN104043321A CN201410237285.0A CN201410237285A CN104043321A CN 104043321 A CN104043321 A CN 104043321A CN 201410237285 A CN201410237285 A CN 201410237285A CN 104043321 A CN104043321 A CN 104043321A
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CN
China
Prior art keywords
spray column
spray
waste gas
pipeline
atomization sprayer
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Pending
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CN201410237285.0A
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Chinese (zh)
Inventor
唐黄林
肖建衡
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Consistent Electrician Co Ltd Of Zhuhai City
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Consistent Electrician Co Ltd Of Zhuhai City
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Priority to CN201410237285.0A priority Critical patent/CN104043321A/en
Publication of CN104043321A publication Critical patent/CN104043321A/en
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Treating Waste Gases (AREA)

Abstract

The invention discloses and provides a system for purifying exhaust gas generated during baking of enamelled wires, and the system is high in purification efficiency, simple in operation, low in investment and operation cost, and capable of avoiding secondary pollution. The system for purifying exhaust gas generated during baking of enamelled wires comprises an exhaust-gas collection cover, a first spraying tower, a second spraying tower, a blower fan and an ozone generator which are in successive communication via pipes; the first spraying tower is inside provided with a first atomization spray thrower; the second spraying tower is inside provided with a second atomization spray thrower; the bottom ends of the first atomization spray thrower and the second atomization spray thrower are both provided with multiple spiral spray nozzles; the first atomization spray thrower and the second atomization spray thrower are both communicated with a waste-water circulating pool at the exterior; the bottoms of the first spraying tower and the second spraying tower are both communicated with the waste-water circulating pool via pipes; and ozone generated by the ozone generator are contacted with the first spraying tower, the second spraying tower and the waste-water circulating pool via pipes.

Description

Enameled wire baking waste gas cleaning system
Technical field
The present invention relates to a kind of enameled wire baking waste gas cleaning system.
Background technology
The main production flow process of enamel-covered wire is: unwrapping wire → annealing → baking → lubricated → take-up → check → finished product, in above-mentioned steps, roasting procedure easily produces coating cloud and organic exhaust gas, atomization dust particle is thick, very easily be adsorbed on contacted people or object, but also be potential carcinogen, whole atmospheric environment is polluted.Organic exhaust gas mainly comprises (being referred to as below " waste gas ") such as benzene,toluene,xylene and NMHCs, waste gas not only has strong impulse smell, and spread in what atmosphere with flowing of air, can be by human body respiration or direct effect human body, the respiratory system of human body, blood, cardiopulmonary, liver, mucous membrane, eyes, nerve etc. are damaged, also can directly injure people by skin.
In view of this, the Air Pollutant Emission control criterion > > of < < Guangdong Province puts into effect, this is made to strict standard and carry out the processing of waste gas, present stage mainly contains for enamel-covered wire waste gas treatment process: isolation method, combustion method, absorption process, condensation method.Wherein, isolation method is to put the outer row's process of what waste gas by extraordinary filtering material, reaches regulation effect after mechanical isolation, its advantage be high to coating cloud governance efficiency, without specification requirement, simple to operate, shortcoming is effectively to remove waste gas; Combustion method is to utilize the method for heating high temperature, and by organic exhaust gas processings of directly burning, to reach the object of waste gas purification, its advantage is that purification efficiency is high, can reach more than 95%, and shortcoming is to need a large amount of heat energy, as the toluene need 800 that directly burn 0c left and right, need to consume mass energy, also easily at high temperature generates NO xdeng causing secondary pollution; Absorption process is to utilize absorption liquid and waste gas to be in contact with one another, and the harmful substance in waste gas is dissolved in absorption liquid, thereby waste gas is purified.Absorption liquid otherwise processed, advantage be investment little, operating cost is low, simple to operate.Shortcoming is that treatment effeciency is low, unstable, purification efficiency is not high, is about 50%, and difficult what reaches relevant environmental requirement, is applicable to low-concentration organic exhaust gas, has secondary pollution; Condensation method is to lower the temperature by condensation, when temperature is during lower than the set point of harmful substance, the harmful substance of gaseous state is converted into liquid state, separates, thereby purify from air, its advantage is stable, purification efficiency is high, and shortcoming is to invest greatlyr, and environment and operating personnel are had relatively high expectations, and energy consumption is excessive, operating cost is high.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, provides that a kind of purification efficiency is high, simple to operate, investment and operating cost is low and the enameled wire baking waste gas cleaning system that can avoid secondary pollution to occur.
The technical solution adopted in the present invention is: the present invention includes the gas sampling cover being communicated with successively by pipeline, the first spray column, the second spray column, blower fan and the ozone generator that is positioned at described the first spray column and described the second spray column outside, in described the first spray column, be provided with the first atomization sprayer, in described the second spray column, be provided with the second atomization sprayer, the bottom of described the first atomization sprayer and described the second atomization sprayer is equipped with a plurality of spiral spray heads, a plurality of described spiral spray heads are by netted regularly arranged, atomizing effect is better, described the first atomization sprayer and described the second atomization sprayer are all connected with outside waste water circulation pond, on the described pipeline of its connection, be respectively arranged with the first circulating pump and the second circulating pump, described gas sampling cover is connected with the first air inlet on described the first spray column sidewall by described pipeline, first gas outlet at described the first spray column top is connected with the second air inlet on described the second spray column sidewall by described pipeline, second gas outlet at described the second spray column top is connected with described blower fan by described pipeline, described the first spray column and described the second spray column bottom are all communicated with described waste water circulation pond by described pipeline, the foul smell that described ozone generator produces by described pipeline respectively with described the first spray column, described the second spray column and described waste water circulation pond are communicated with.
Further, the top that is positioned at described the first atomization sprayer in described the first spray column is provided with the biologic packing material filter that can pass through for waste gas.
Further, in described the first spray column, be positioned at described biologic packing material filter top and be also provided with liquid spray thrower, the bottom of described liquid spray thrower is provided with and is provided with a plurality of described liquid spiral spray heads, and described liquid spray thrower is connected with outside spray pump and the supplementary case of liquid successively.
Further, the top that is positioned at described biologic packing material filter in described the first spray column is provided with the gas-liquid separator that can pass through for waste gas, and described gas-liquid separator is connected with described Sprayer Circulation pond.
Further, between described biologic packing material filter and described the first atomization sprayer, be also provided with one deck filter screen.
Further, in described the second spray column and be positioned at described the second atomization sprayer top and be provided with the active carbon adsorber can supplied gas passing through, described charcoal absorption chamber interior is provided with some polymer adsorption carbon-coatings.
Further, on the sidewall of described the first spray column and described the second spray column, be provided with maintenance window.
The invention has the beneficial effects as follows: owing to the present invention includes the gas sampling cover being communicated with successively by pipeline, the first spray column, the second spray column and blower fan, in described the first spray column, be provided with the first atomization sprayer, in described the second spray column, be provided with the second atomization sprayer, the bottom of described the first atomization sprayer and described the second atomization sprayer is equipped with a plurality of spiral spray heads, described the first atomization sprayer and described the second atomization sprayer are all connected with outside waste water circulation pond, on the described pipeline of its connection, be respectively arranged with the first circulating pump and the second circulating pump, described gas sampling cover is connected with the first air inlet on described the first spray column sidewall by described pipeline, first gas outlet at described the first spray column top is connected with the second air inlet on described the second spray column sidewall by described pipeline, second gas outlet at described the second spray column top is connected with described blower fan by described pipeline, described the first spray column and described the second spray column bottom are all communicated with described waste water circulation pond by described pipeline, the foul smell that described ozone generator produces by described pipeline respectively with described the first spray column, described the second spray column and described waste water circulation pond are communicated with, the present invention mainly adopts is that spiral spray absorption process and Ozonation are worked in coordination with coating cloud and waste gas are processed, waste gas is introduced in the spiral spray humidification section of described the first spray column, in described spiral spray humidification section, reach humidification temperature adjustment the washing absorption to foul smell, then after ozone oxidation gas carry backward, again enter in the spiral spray humidification section of described the second spray column and carry out washing absorption and ozone oxidation again, waste gas enters after swirl-flow devices, waste gas fully mixes with the water smoke that atomization sprayer produces, make the organic matter in waste gas soluble in water, after multi-stage spray device cleans, pollutant major part can be removed, Ozonation can decompose general oxidant and be difficult to the organic matter destroying, reaction is fast, react completely, oxygenate conversion is oxygen G&W, do not produce secondary pollution, administer water quality good and have disinfective action concurrently, so purification efficiency of the present invention is high, simple to operate, investment and operating cost is low and can avoid secondary pollution generation.
Owing to being positioned at the top of described the first atomization sprayer in described the first spray column, be provided with the biologic packing material filter that can pass through for waste gas, described biologic packing material filter adopts special natural organic filler, this natural filtering material carries microbial bacteria, without adding odor pollutant in other nutriment oxidative degradation efficiently foul gas, further improved clean-up effect, simultaneously, the activity of microorganism and quantity are marginal to treatment effect tool, and they depend on following factor: charge flow rate, temperature and humidity, in waste gas, material forms, the stability of concentration and water-soluble, oxygen and nutraceutical supply, the layout of filter bed and temperature humidity keep, pH in filter controls, foul smell load and retention time of odorous gases etc., therefore, in described the first spray column, be positioned at described biologic packing material filter top and be also provided with liquid spray thrower, the bottom of described liquid spray thrower is provided with and is provided with a plurality of described liquid spiral spray heads, described liquid spray thrower is connected with outside spray pump and the supplementary case of liquid successively, the liquid that is supplemented case and provided by liquid regulates the pH value of filter bed, so the present invention can effectively guarantee the biochemical effect of microorganism.
Owing to being positioned at the top of described biologic packing material filter in described the first spray column, be provided with the gas-liquid separator that can pass through for waste gas, described gas-liquid separator is connected with described Sprayer Circulation pond, add efficient described gas-liquid separator, can within the unit interval, farthest trap and enter described gas-liquid separator drop, the present invention reduces drop and enters into next step technique, so can improve system service life.
Due in described the second spray column and be positioned at described the second atomization sprayer top and be provided with the active carbon adsorber can supplied gas passing through, described charcoal absorption chamber interior is provided with some polymer adsorption carbon-coatings, by described polymer adsorption carbon-coating, waste gas is further adsorbed, organic gas Molecular Adsorption in waste gas is arrived to its surface, treatment effeciency height is widely applicable, simple to operate, investment cost is low, so the present invention guarantees further to have improved detergent power in the situation of investment cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is structural representation of the present invention;
Fig. 3 is structural representation of the present invention.
The specific embodiment
As Fig. 1, Fig. 2, shown in Fig. 3, the present invention includes the gas sampling cover 1 being communicated with successively by pipeline 5, the first spray column 2, the second spray column 3, blower fan 4 and the ozone generator 12 that is arranged on described the first spray column 2 and described the second spray column 3 outsides, on the sidewall of described the first spray column 2 and described the second spray column 3, be provided with maintenance window 15, described gas sampling cover 1 is connected with the first air inlet 21 on described the first spray column 2 sidewalls by described pipeline 5, described gas sampling cover 1 is mainly that the gas outlet of a plurality of equipment is collected, when exhaust-gas treatment is carried out in whole workshop, need to increase the preposition collection waste gas of described blower fan 4, in described the first spray column 2, be disposed with from top to bottom two-layer the first atomization sprayer 6, filter screen 27, biologic packing material filter 23 and gas-liquid separator 26, described filter screen 27 can carry out preliminary filtration, bulky grain suspension in waste gas is tentatively filtered, to avoid entering into described biologic packing material filter 23, cause obstruction, described biologic packing material filter 23 adopts special natural organic filler, this natural filtering material carries microbial bacteria, this microorganism fungus kind is current known bacterial classification, common in exhaust-gas treatment industry, without adding odor pollutant in other nutriment oxidative degradation efficiently foul gas, described gas-liquid separator 26 is mainly water smoke and the gaseous material of collecting in waste gas, in described the second spray column 3, be disposed with from top to bottom two-layer the second atomization sprayer 7 and active carbon adsorber 33, the bottom of described the first atomization sprayer 6 and described the second atomization sprayer 7 is equipped with a plurality of spiral spray 8, described spiral spray 8 is atomization spiral spray head, ejection be water smoke, described the first atomization sprayer 6 and described the second atomization sprayer 7 are all connected with outside waste water circulation pond 9, on the described pipeline 5 of its connection, be respectively arranged with the first circulating pump 10 and the second circulating pump 11, described active carbon adsorber 33 inside are provided with some polymer adsorption carbon-coatings 34, first gas outlet 22 at described the first spray column 2 tops is connected with the second air inlet 31 on described the second spray column 3 sidewalls by described pipeline 5, second gas outlet 32 at described the second spray column 3 tops is connected with described blower fan 4 by described pipeline 5, described the first spray column 2 and described the second spray column 3 bottoms are all communicated with described waste water circulation pond 9 by described pipeline 5, the foul smell that described ozone generator 12 produces by described pipeline 5 respectively with described the first spray column 2, described the second spray column 3 and described waste water circulation pond 9 are communicated with, at described the first spray column 2 and described the second spray column 3, can increase ozone distribution device is uniformly distributed.
Principle of the present invention is: the present invention mainly adopts the vortex method of physics mode and the Ozonation of chemical mode to process coating cloud and organic exhaust gas, in addition, it is relatively simple for structure, use cost is lower, simple to operate, energy consumption is fewer, can avoid the generation of secondary pollution, in addition, in order further to improve clean-up effect, adopt microorganism to carry out the absorption of biodegradation and physics mode, benzene exhaust emissions≤17mg/m after treatment 3; Toluene discharge capacity≤40 mg/m 3; Dimethylbenzene discharge capacity≤70mg/m 3; Non-methane hydrocarbon emission amount≤120mg/m 3; Odor concentration≤2000 kg/h, fully meets II period secondary and < < discharge standard of air pollutants > > (GB16297-1996) table 2 secondary in the Air Pollutant Emission control criterion > > of < < Guangdong Province table 8.
In addition, the activity of microorganism and quantity are marginal to treatment effect tool, and they depend on following factor: charge flow rate, temperature and humidity, in waste gas, material forms, the stability of concentration and water-soluble, oxygen and nutraceutical supply, the layout of filter bed and temperature humidity keep, pH in filter controls, foul smell load and retention time of odorous gases etc., therefore, in described the first spray column 2, be positioned at described biologic packing material filter 23 tops and be also provided with liquid spray thrower 24, the bottom of described liquid spray thrower 24 is provided with and is provided with a plurality of described liquid spiral spray 25, described liquid spray thrower 24 is connected with outside spray pump 13 and the supplementary case 14 of liquid successively, by the supplementary case 14 of described liquid, carrying out pH value regulates.
And, the present invention also comprises other auxiliary pumps, check valve, maintenance turnover window etc., at this, describe in detail no longer one by one, in order further to realize automation, the present invention is the instrument such as configurable PLC electric-control system, temperature-humidity sensor, pH meter, liquid level gauge also, described PLC control system is carried out full-automatic Real-Time Monitoring and control, and can realize filing and the query function of operation history data, process curve; Instrument is set the bound of detected parameters, carries out off-limit alarm, monitors in real time microorganism living environment, makes microorganism under adapt circumstance, carry out deodorizing processing; Configuration H2S detector, monitors and processes rear Hydrogen Sulfide Tail Gas content, according to its content, carries out system adjusting, makes system remain on optimization process efficiency.
The present invention can be widely used in enamel-covered wire exhaust-gas treatment field.

Claims (7)

1. an enameled wire baking waste gas cleaning system, it is characterized in that: described enameled wire baking waste gas cleaning system comprises the gas sampling cover (1) being communicated with successively by pipeline (5), the first spray column (2), the second spray column (3), blower fan (4) and ozone generator (12), in described the first spray column (2), be provided with the first atomization sprayer (6), in described the second spray column (3), be provided with the second atomization sprayer (7), the bottom of described the first atomization sprayer (6) and described the second atomization sprayer (7) is equipped with a plurality of spiral spray heads (8), described the first atomization sprayer (6) and described the second atomization sprayer (7) are all connected with outside waste water circulation pond (9), on the described pipeline (5) of its connection, be respectively arranged with the first circulating pump (10) and the second circulating pump (11), described gas sampling cover (1) is connected with the first air inlet (21) on described the first spray column (2) sidewall by described pipeline (5), first gas outlet (22) at described the first spray column (2) top is connected with the second air inlet (31) on described the second spray column (3) sidewall by described pipeline (5), second gas outlet (32) at described the second spray column (3) top is connected with described blower fan (4) by described pipeline (5), described the first spray column (2) and described the second spray column (3) bottom are all communicated with described waste water circulation pond (9) by described pipeline (5), the ozone that described ozone generator (12) produces by described pipeline (5) respectively with described the first spray column (2), described the second spray column (3) and described waste water circulation pond (9) are communicated with.
2. enameled wire baking waste gas cleaning system according to claim 1, is characterized in that: the top that is positioned at described the first atomization sprayer (6) in described the first spray column (2) is provided with the biologic packing material filter (23) that can pass through for waste gas.
3. enameled wire baking waste gas cleaning system according to claim 2, it is characterized in that: in described the first spray column (2), be positioned at described biologic packing material filter (23) top and be also provided with liquid spray thrower (24), the bottom of described liquid spray thrower (24) is provided with and is provided with a plurality of described liquid spiral spray heads (25), and described liquid spray thrower (25) is connected with outside spray pump (13) and the supplementary case (14) of liquid successively.
4. enameled wire baking waste gas cleaning system according to claim 2, it is characterized in that: the top that is positioned at described biologic packing material filter (23) in described the first spray column (2) is provided with the gas-liquid separator (26) that can pass through for waste gas, and described gas-liquid separator (26) is connected with described Sprayer Circulation pond (9).
5. enameled wire baking waste gas cleaning system according to claim 2, is characterized in that: between described biologic packing material filter (23) and described the first atomization sprayer (6), be also provided with one deck filter screen (27).
6. enameled wire baking waste gas cleaning system according to claim 1, it is characterized in that: in described the second spray column (3) and be positioned at described the second atomization sprayer (7) top and be provided with the active carbon adsorber (33) can supplied gas passing through, described active carbon adsorber (33) inside is provided with some polymer adsorption carbon-coatings (34).
7. enameled wire baking waste gas cleaning system according to claim 1, is characterized in that: on the sidewall of described the first spray column (2) and described the second spray column (3), be provided with maintenance window (15).
CN201410237285.0A 2014-05-30 2014-05-30 System for purifying exhaust gas generated during baking of enamelled wires Pending CN104043321A (en)

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Application Number Priority Date Filing Date Title
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107008138A (en) * 2017-04-14 2017-08-04 杭州瑞赛可环境工程有限公司 For the odor removal of rubbish aerobic fermentation equipment tail gas
CN107529447A (en) * 2017-11-16 2018-01-02 白皓 One kind of multiple waste gas treatment equipments
CN108672188A (en) * 2018-06-13 2018-10-19 徐建辉 A kind of construction site construction steel tube surface spray-painting plant
CN108889246A (en) * 2018-08-08 2018-11-27 艾伽盾科技(浙江)有限公司 A kind of gas generating unit and gas generating method
CN109126416A (en) * 2017-06-15 2019-01-04 宝山钢铁股份有限公司 A kind of waste emulsified mixture deodorizing device
CN109529494A (en) * 2018-12-06 2019-03-29 苏州锦宇钢结构有限公司 A kind of exhaust treatment system of steel construction spray painting
CN109806727A (en) * 2019-04-01 2019-05-28 中山市凯凌科技有限公司 Purifying equipment for absorbing waste gas
CN110860195A (en) * 2019-12-06 2020-03-06 刘文军 Gas phase photocatalysis oxidation integrated environmental protection equipment
CN110898638A (en) * 2019-12-06 2020-03-24 刘文军 Composite degradation method for VOCs
CN111974202A (en) * 2020-07-06 2020-11-24 北京赛富威环境工程技术有限公司 Waste gas treatment device
CN118122124A (en) * 2023-12-27 2024-06-04 大气(广东)科技发展有限公司 Low-carbon high-efficiency purifying system for benzoquinone-containing waste gas and control method thereof

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CN204034530U (en) * 2014-05-30 2014-12-24 珠海市一致电工有限公司 Enameled wire baking waste gas cleaning system

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107008138A (en) * 2017-04-14 2017-08-04 杭州瑞赛可环境工程有限公司 For the odor removal of rubbish aerobic fermentation equipment tail gas
CN109126416A (en) * 2017-06-15 2019-01-04 宝山钢铁股份有限公司 A kind of waste emulsified mixture deodorizing device
CN107529447A (en) * 2017-11-16 2018-01-02 白皓 One kind of multiple waste gas treatment equipments
CN108672188B (en) * 2018-06-13 2021-10-29 重庆陶阳建筑工程有限公司 Steel pipe surface paint spraying apparatus for construction site construction
CN108672188A (en) * 2018-06-13 2018-10-19 徐建辉 A kind of construction site construction steel tube surface spray-painting plant
CN108889246A (en) * 2018-08-08 2018-11-27 艾伽盾科技(浙江)有限公司 A kind of gas generating unit and gas generating method
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CN109529494A (en) * 2018-12-06 2019-03-29 苏州锦宇钢结构有限公司 A kind of exhaust treatment system of steel construction spray painting
CN109806727A (en) * 2019-04-01 2019-05-28 中山市凯凌科技有限公司 Purifying equipment for absorbing waste gas
CN110898638A (en) * 2019-12-06 2020-03-24 刘文军 Composite degradation method for VOCs
CN110860195A (en) * 2019-12-06 2020-03-06 刘文军 Gas phase photocatalysis oxidation integrated environmental protection equipment
CN111974202A (en) * 2020-07-06 2020-11-24 北京赛富威环境工程技术有限公司 Waste gas treatment device
CN118122124A (en) * 2023-12-27 2024-06-04 大气(广东)科技发展有限公司 Low-carbon high-efficiency purifying system for benzoquinone-containing waste gas and control method thereof

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Application publication date: 20140917