CN104032862A - Assembly-type steel beam joint L-shaped mixed coupled wall and construction method thereof - Google Patents
Assembly-type steel beam joint L-shaped mixed coupled wall and construction method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种建筑工程的连肢墙及其施工方法,特别是一种装配式混合连肢墙及其施工方法。 The invention relates to a connected limb wall for construction engineering and a construction method thereof, in particular to an assembled mixed limb wall and a construction method thereof.
背景技术 Background technique
高层建筑结构是我国城市化过程中解决城镇人口不断增长与城市用地逐渐短缺矛盾的必然选择,而连肢墙结构体系是高层建筑结构中不可缺少的元素。根据以往实测资料,连肢墙体系既继承了单纯剪力墙工程造价低廉、抗侧刚度大等优点,又体现出了在强震作用下连梁屈服耗能、减少大量裂缝集中于墙体底部,以降低震后修复成本的优点。但在实际应用过程中,限于建筑使用功能要求,传统混凝土连梁往往很难满足截面抗剪需求,给设计人员造成了一定的困难。而项目施工过程中,现场施工作业量大、而且需要大量的模板和临时支撑,不仅影响施工进度,还会产生大量的建筑垃圾,造成污染。 The high-rise building structure is an inevitable choice to solve the contradiction between the growing urban population and the gradual shortage of urban land in the process of urbanization in my country, and the connected wall structure system is an indispensable element in the high-rise building structure. According to previous measured data, the attached wall system not only inherits the advantages of simple shear wall engineering, such as low cost and high lateral stiffness, but also reflects the yield energy consumption of the connecting beam under the action of strong earthquakes, and reduces the concentration of a large number of cracks at the bottom of the wall. , to reduce the cost of post-earthquake repairs. However, in the actual application process, due to the functional requirements of the building, it is often difficult for traditional concrete coupling beams to meet the shear resistance requirements of the section, which has caused certain difficulties for designers. During the construction of the project, the on-site construction work is heavy, and a large number of formwork and temporary supports are required, which not only affects the construction progress, but also produces a large amount of construction waste and causes pollution.
发明内容 Contents of the invention
本发明的目的是提供一种装配式钢梁接缝L形混合连肢墙及其施工方法,要解决连肢墙施工作业量大、效率低的技术问题;并解决施工中产生大量建筑垃圾的问题。 The purpose of the present invention is to provide an assembled steel beam joint L-shaped mixed limb wall and its construction method, to solve the technical problems of large amount of construction work and low efficiency of the connected limb wall; and to solve the problem of generating a large amount of construction waste during construction question.
为实现上述目的,本发明采用如下技术方案: To achieve the above object, the present invention adopts the following technical solutions:
一种装配式钢梁接缝L形混合连肢墙,包括相互垂直连接在一起、形成L形的第一墙单元和第二墙单元,所述第一墙单元和第二墙单元均为预制构件,两者之间通过接缝后浇带连接。 A prefabricated steel beam joint L-shaped mixed limb wall, including a first wall unit and a second wall unit that are vertically connected to each other to form an L shape, and the first wall unit and the second wall unit are prefabricated The components are connected by joint post-cast tape.
所述第一墙单元包括第一墙单元混凝土墙体、分别竖立于第一墙单元混凝土墙体内部两端的第一墙单元钢柱和第一墙单元接缝柱以及位于第一墙单元混凝土墙体内部的第一墙单元钢筋骨架;所述第一墙单元钢柱的上下两端均超出第一墙单元混凝土墙体,位于第一墙单元混凝土墙体内的第一墙单元钢柱的上端沿第一墙单元混凝土墙体的长度方向连接有第一墙单元非消能短梁,所述第一墙单元非消能短梁的另一端超出第一墙单元混凝土墙体;所述第一墙单元接缝柱的上下两端均超出第一墙单元混凝土墙体,位于第一墙单元混凝土墙体中的第一墙单元接缝柱的上、中、下三部分分别沿第一墙单元混凝土墙体的长度方向连接有第一墙单元接缝短梁,所述第一墙单元接缝短梁的另一端超出第一墙单元混凝土墙体;所述第一墙单元钢柱、第一墙单元非消能短梁、第一墙单元接缝柱和第一墙单元接缝短梁上均固定有第一墙单元抗剪栓钉。 The first wall unit includes the first wall unit concrete wall, the first wall unit steel column and the first wall unit seam column erected at both ends of the first wall unit concrete wall, and the first wall unit concrete wall The steel skeleton of the first wall unit inside the body; the upper and lower ends of the steel column of the first wall unit exceed the concrete wall of the first wall unit, and the upper end of the steel column of the first wall unit located in the concrete wall of the first wall unit A first wall unit non-energy dissipation short beam is connected along the length direction of the first wall unit concrete wall, and the other end of the first wall unit non energy dissipation short beam exceeds the first wall unit concrete wall; The upper and lower ends of the wall unit joint column are beyond the concrete wall of the first wall unit, and the upper, middle and lower parts of the first wall unit joint column located in the first wall unit concrete wall are respectively along the first wall unit The length direction of the concrete wall is connected with the first wall unit joint short beam, and the other end of the first wall unit joint short beam exceeds the first wall unit concrete wall; the first wall unit steel column, the first wall unit The non-energy-dissipating short beam of the wall unit, the joint column of the first wall unit and the joint short beam of the first wall unit are all fixed with shear studs of the first wall unit.
所述第二墙单元包括第二墙单元混凝土墙体、分别竖立于第二墙单元混凝土墙体内部两端的第二墙单元钢柱和第二墙单元接缝柱以及位于第二墙单元混凝土墙体内部的第二墙单元钢筋骨架;所述第二墙单元钢柱的上下两端均超出第二墙单元混凝土墙体,位于第二墙单元混凝土墙体内的第二墙单元钢柱的上端沿第二墙单元混凝土墙体的长度方向连接有第二墙单元非消能短梁,所述第二墙单元非消能短梁的另一端超出第二墙单元混凝土墙体;所述第二墙单元接缝柱的上下两端均超出第二墙单元混凝土墙体,位于第二墙单元混凝土墙体中的第二墙单元接缝柱的上端沿第二墙单元混凝土墙体的长度方向连接有第二墙单元非消能短梁、、上、中、下三部分沿第二墙单元混凝土墙体的宽度方向同向连接有第二墙单元接缝短梁,所述第二墙单元接缝短梁和第二墙单元非消能短梁的另一端均超出第二墙单元混凝土墙体;所述第二墙单元钢柱、第二墙单元非消能短梁、第二墙单元接缝柱和第二墙单元接缝短梁上均固定有第二墙单元抗剪栓钉。 The second wall unit includes a concrete wall of the second wall unit, steel columns of the second wall unit and seam columns of the second wall unit respectively erected at both ends of the concrete wall of the second wall unit, and the concrete wall of the second wall unit The steel skeleton of the second wall unit inside the body; the upper and lower ends of the steel column of the second wall unit exceed the concrete wall of the second wall unit, and are located at the upper end of the steel column of the second wall unit in the concrete wall of the second wall unit A second wall unit non-energy dissipation short beam is connected along the length direction of the second wall unit concrete wall, and the other end of the second wall unit non energy dissipation short beam exceeds the second wall unit concrete wall; The upper and lower ends of the wall unit joint column are beyond the second wall unit concrete wall, and the upper end of the second wall unit joint column located in the second wall unit concrete wall is connected along the length direction of the second wall unit concrete wall There are non-energy-dissipating short beams of the second wall unit, the upper, middle and lower parts are connected in the same direction along the width direction of the concrete wall of the second wall unit, and the joint short beams of the second wall unit are connected. The other ends of the joint short beam and the second wall unit non-energy dissipation short beam all exceed the second wall unit concrete wall; the second wall unit steel column, the second wall unit non-energy dissipation short beam, and the second wall unit connection The shear studs of the second wall unit are fixed on the joint column and the joint short beam of the second wall unit.
所述第一墙单元接缝短梁和第二墙单元接缝短梁两者对接浇筑在接缝后浇带内部,所述接缝后浇带内部还设有接缝后浇带竖向钢筋和接缝后浇带箍筋。 The short joint beam of the first wall unit and the short joint beam of the second wall unit are butt-cast in the joint post-casting belt, and the joint post-casting belt is also provided with vertical steel bars inside the joint post-casting belt And joints post-cast with stirrups.
所述第一墙单元混凝土墙体上下左右四面中的一面或者多面为粗糙面或者在水平方向开有键槽。 One or more of the top, bottom, left, and right sides of the concrete wall of the first wall unit is rough or has key grooves in the horizontal direction.
所述第二墙单元混凝土墙体上下左右四面中的一面或者多面为粗糙面或者在水平方向开有键槽。 One or more of the four sides of the concrete wall of the second wall unit are rough or have key grooves in the horizontal direction.
所述第一墙单元接缝短梁超出第一墙单元混凝土墙体边缘的长度范围是5厘米~10厘米。 The length of the joint short beam of the first wall unit beyond the edge of the concrete wall of the first wall unit is in the range of 5 cm to 10 cm.
所述第二墙单元接缝短梁超出第二墙单元混凝土墙体边缘的长度范围是5厘米~10厘米。 The length of the joint short beam of the second wall unit beyond the edge of the concrete wall of the second wall unit is 5 cm to 10 cm.
所述第一墙单元钢筋骨架包括连接在第一墙单元钢柱和第一墙单元接缝柱之间的第一墙单元水平钢筋、与第一墙单元水平钢筋垂直连接的第一墙单元竖直钢筋和连接在第一墙单元竖直钢筋之间的第一墙单元拉结筋。 The reinforcement skeleton of the first wall unit includes the first wall unit horizontal reinforcement connected between the first wall unit steel column and the first wall unit seam column, and the first wall unit vertical reinforcement vertically connected with the first wall unit horizontal reinforcement. Straight bars and tie bars of the first wall unit connected between the vertical bars of the first wall unit.
所述第二墙单元钢筋骨架包括连接在第二墙单元钢柱和第二墙单元接缝柱之间的第二墙单元水平钢筋、与第二墙单元水平钢筋垂直连接的第二墙单元竖直钢筋和连接在第二墙单元竖直钢筋之间的第二墙单元拉结筋。 The reinforcement skeleton of the second wall unit includes the second wall unit horizontal reinforcement connected between the second wall unit steel column and the second wall unit joint column, and the second wall unit vertical reinforcement vertically connected with the second wall unit horizontal reinforcement. Straight bars and tie bars of the second wall unit connected between the vertical bars of the second wall unit.
所述第一墙单元钢筋骨架还包括设置在第一墙单元钢柱四周的第一墙单元钢柱构造筋以及设置在第一墙单元接缝柱四周的第一墙单元接缝柱构造筋。 The reinforcement skeleton of the first wall unit also includes the first wall unit steel column structural reinforcement arranged around the first wall unit steel column and the first wall unit seam column structural reinforcement arranged around the first wall unit joint column.
所述第二墙单元钢筋骨架还包括设置在第二墙单元钢柱四周的第二墙单元钢柱构造筋以及设置在第二墙单元接缝柱四周的第二墙单元接缝柱构造筋。 The reinforcement skeleton of the second wall unit also includes the second wall unit steel column structural reinforcement arranged around the second wall unit steel column and the second wall unit joint column structural reinforcement arranged around the second wall unit joint column.
所述第一墙单元钢柱、第一墙单元非消能短梁和第一墙单元接缝柱均为H型钢或组合工字钢,所述第一墙单元接缝短梁为H型钢、组合工字钢或者是钢板。 The steel column of the first wall unit, the non-energy dissipation short beam of the first wall unit and the joint column of the first wall unit are all H-shaped steel or combined I-beam, and the joint short beam of the first wall unit is H-shaped steel, Combined I-beam or steel plate.
所述第二墙单元钢柱和第二墙单元非消能短梁均为H型钢或组合工字钢,所述第二墙单元接缝柱为十字形型钢,所述第二墙单元接缝短梁为H型钢、组合工字钢或者是钢板。 The steel column of the second wall unit and the non-energy dissipation short beam of the second wall unit are both H-shaped steel or combined I-beam, the joint column of the second wall unit is cross-shaped steel, and the joint of the second wall unit The short beam is H-shaped steel, combined I-beam or steel plate.
一种所述的装配式钢梁接缝L形混合连肢墙的施工方法,具体步骤如下: A construction method of the L-shaped mixed limb wall with assembled steel beam joints, the specific steps are as follows:
第一墙单元和第二墙单元的预制工序: Prefabrication process of the first wall unit and the second wall unit:
步骤一,在第一墙单元钢柱、第一墙单元非消能短梁、第一墙单元接缝柱和第一墙单元接缝短梁上焊接固定第一墙单元抗剪栓钉。 Step 1: welding and fixing the first wall unit shear studs on the first wall unit steel column, the first wall unit non-energy dissipation short beam, the first wall unit joint column and the first wall unit joint short beam.
步骤二,将第一墙单元钢柱与第一墙单元非消能短梁焊接固定,第一墙单元接缝柱与第一墙单元接缝短梁焊接固定。 Step 2, welding and fixing the steel column of the first wall unit to the non-energy dissipation short beam of the first wall unit, and welding and fixing the joint column of the first wall unit to the joint short beam of the first wall unit.
步骤三,分别固定第一墙单元钢柱与第一墙单元接缝柱。 Step 3, fix the first wall unit steel column and the first wall unit joint column respectively.
步骤四,绑扎第一墙单元水平钢筋、第一墙单元竖直钢筋和第一墙单元拉结筋形成第一墙单元钢筋骨架。 Step 4, binding the first wall unit horizontal reinforcement, the first wall unit vertical reinforcement and the first wall unit tie bars to form the first wall unit reinforcement skeleton.
步骤五,在第一墙单元钢柱周围固定第一墙单元钢柱构造筋,在第一墙单元接缝柱周围固定第一墙单元接缝柱构造筋。 Step 5, fixing the first wall unit steel column structural reinforcement around the first wall unit steel column, and fixing the first wall unit joint column structural reinforcement around the first wall unit joint column.
步骤六,支设第一墙单元的模板,并在上下左右四个面进行水平键槽或者粗糙面处理。 Step 6, support the formwork of the first wall unit, and perform horizontal keyway or rough surface treatment on the four sides of the upper, lower, left, and right sides.
步骤七,浇筑第一墙单元的混凝土。 Step seven, pouring the concrete of the first wall unit.
步骤八,待浇筑成型和养护后,进行脱模,完成第一墙单元的预制工序,第二墙单元的预制工序与第一墙单元的相同,同时完成第二墙单元的预制工序。 Step 8: after pouring and curing, demoulding is carried out to complete the prefabrication process of the first wall unit, the prefabrication process of the second wall unit is the same as that of the first wall unit, and the prefabrication process of the second wall unit is completed at the same time.
混合连肢墙的现场装配工序: On-site assembly process of mixed limb wall:
步骤一,将预制好的第一墙单元和第二墙单元运至施工现场,开始现场施工工序。 Step 1, transport the prefabricated first wall unit and second wall unit to the construction site, and start the on-site construction process.
步骤二,将第一墙单元的第一墙单元接缝短梁和第二墙单元的第二墙单元接缝短梁对应、并进行对接焊固定。 In step 2, the joint short beams of the first wall unit of the first wall unit and the joint short beams of the second wall unit of the second wall unit are correspondingly fixed by butt welding.
步骤三,绑扎接缝后浇带竖向钢筋和接缝后浇带箍筋。 Step 3, binding the joints and post-casting the vertical steel bars and joints post-casting with stirrups.
步骤四,支设接缝后浇带的模板。 Step 4, supporting the formwork of the poured tape after the seam.
步骤五,浇筑接缝后浇带的混凝土。 Step 5, after pouring the joints, pour the concrete with the belt.
步骤六,进行养护,完成L形混合连肢墙的现场装配施工。 Step 6: Carry out maintenance and complete the on-site assembly construction of the L-shaped mixed limb wall.
在所述的施工方法基础之上,继续多层装配式钢梁接缝L形混合连肢墙的施工方法,具体步骤如下: On the basis of the described construction method, continue the construction method of the multi-layer assembled steel beam joint L-shaped mixed limb wall, and the specific steps are as follows:
步骤一,将上层第一墙单元起吊与下层第一墙单元进行对接,将两层的第一墙单元钢柱和第一墙单元接缝柱对应点焊连接; Step 1, lifting the first wall unit of the upper floor and docking with the first wall unit of the lower floor, and connecting the steel column of the first wall unit of the two floors with the seam column of the first wall unit by corresponding spot welding;
步骤二,脱去吊钩,对两层第一墙单元对应的第一墙单元钢柱和第一墙单元接缝柱熔透焊接; Step 2, take off the hook, and weld the steel column of the first wall unit corresponding to the first wall unit of the two floors and the seam column of the first wall unit through penetration welding;
步骤三,在双层第一墙单元的上下接缝部位设置钢筋骨架,并支设上下接缝部位的混凝土浇筑模板; Step 3, setting a steel bar skeleton at the upper and lower joints of the double-layer first wall unit, and supporting the concrete pouring formwork at the upper and lower joints;
步骤四,浇筑上下接缝部位的混凝土; Step 4, pouring the concrete at the upper and lower joints;
步骤五,进行养护,完成双层第一墙单元的现场装配施工,双层第二墙单元的施工与第一墙单元相同; Step five, carry out maintenance, complete the on-site assembly construction of the double-layer first wall unit, and the construction of the double-layer second wall unit is the same as that of the first wall unit;
步骤六,重复步骤一至步骤五,完成多层的十字形混合连肢墙的现场装配施工。 Step 6: Repeat steps 1 to 5 to complete the on-site assembly construction of the multi-layer cross-shaped mixed limb wall.
本发明的装配式钢梁接缝L形混合连肢墙,是采用装配式组合结构,针对装配式混合连肢墙体系中L形连接节点设计研究的,基于有限元理论,建立有限元模型对装配式钢梁接缝L形混合连肢墙体系进行力学分析,验证其节点的可靠性,连接强度高、节点质量好:首先,墙单元均为钢筋、型钢和混凝土的混合结构,墙单元之间通过接缝短梁对接焊固定,对接焊后的接缝短梁在接缝后浇带内形成型钢短梁,这是节点传力的重要途径,而且焊缝质量更容易检测,也更容易确保连接质量,这样,就在墙单元之间形成了可靠连接,形成类似于束柱体系,单层墙单元上设有多道接缝短梁,增加了接缝水平方向的强度和延性;此外,接缝短梁把原有的整面混凝土墙分成若干部分、对混凝土起到了套箍作用,增加了混凝土的抗压强度,后浇混凝土对类束柱体系有着斜撑作用,同时,接缝后浇带内还设置有接缝后浇带竖向筋和接缝后浇带箍筋,这对提高混凝土抗压强度均有明显作用,增加了接缝竖直方向的强度和延性,因此,本发明装配式钢梁接缝L形混合连肢墙的节点强度高于构件强度,满足抗震构造要求。 The prefabricated steel beam joint L-shaped mixed limb wall of the present invention adopts a prefabricated composite structure, and aims at the design and research of the L-shaped connection node in the prefabricated mixed limb wall system. Based on the finite element theory, a finite element model is established for The mechanical analysis of the prefabricated steel beam joint L-shaped mixed limb wall system is carried out to verify the reliability of its joints. The connection strength is high and the joint quality is good. The joints are fixed by butt welding of short-joint beams, and the short-joint beams after butt-welding form steel short beams in the post-casting zone of the joints. This is an important way for joint force transmission, and the quality of welds is easier to detect and easier To ensure the quality of the connection, in this way, a reliable connection is formed between the wall units, forming a beam-column system similar to a single-layer wall unit with multiple joints and short beams, which increases the strength and ductility of the joints in the horizontal direction; in addition , the joint short beam divides the original whole concrete wall into several parts, plays a role of hoop for the concrete, increases the compressive strength of the concrete, and the post-cast concrete has a diagonal bracing effect on the beam-like column system. At the same time, the joint There are also vertical bars and stirrups in the post-casting belt in the post-casting belt, which have a significant effect on improving the compressive strength of the concrete, and increase the strength and ductility of the vertical direction of the joint. Therefore, The node strength of the assembled steel beam joint L-shaped mixed limb wall of the present invention is higher than that of the component, which meets the requirements of the seismic structure.
本发明的装配式钢梁接缝L形混合连肢墙的施工方法也更加简便、快捷、高效,包括在工厂预制,在现场进行装配,接缝短梁对接焊后,墙单元间已经形成较大刚度,有利于施工过程中墙体的稳定,而且两道工序可以同时进行,提高了施工速度,为施工项目的按期完成提供了保障,考虑混合连肢墙单元制作、吊装和运输的便捷,构件被拆分归类成标准件墙单元,运至施工现场后,与连接可靠、便于施工的节点结构进行配套装配,项目施工过程中,结构之间的装配组合,减少了混凝土现场的湿作业量,从而减少了模板、临时支撑的投入量,进而减少了建筑垃圾的产生。 The construction method of the prefabricated steel beam joint L-shaped mixed limb wall of the present invention is also more convenient, fast and efficient, including prefabrication in the factory and assembly on site. The high rigidity is conducive to the stability of the wall during the construction process, and the two processes can be carried out at the same time, which improves the construction speed and provides a guarantee for the completion of the construction project on schedule. Considering the convenience of making, hoisting and transportation of the mixed limb wall unit, Components are disassembled and classified into standard wall units. After transported to the construction site, they are assembled with node structures that are reliable in connection and convenient for construction. During the construction of the project, the assembly and combination of structures reduces the wet work on the concrete site The amount, thereby reducing the input amount of formwork and temporary support, thereby reducing the generation of construction waste.
本发明满足了混合连肢墙体系抗震需要、实现了工厂预制、现场拼装同步进行的施工方式,接缝后浇带保证了节点连接的可靠性。 The invention satisfies the anti-seismic requirements of the mixed limb wall system, realizes the construction mode of factory prefabrication and on-site assembly synchronously, and the joint post-casting belt ensures the reliability of node connection.
与传统现浇混凝土连肢墙相比,使用钢梁替代混凝土梁,使用型钢柱替代边缘约束钢筋混凝土暗柱,使得混合连肢墙比传统连肢墙拥有更好的耗能能力和抗连续倒塌能力,使用接缝梁替代预埋钢筋,由于接缝梁比钢筋刚度大,运输过程中不会出现弯折现象,保证质量,而且工厂预制与现场安装同时进行,解决施工现场湿作业量大、建筑垃圾多的问题,便于满足建筑使用要求和简化装配工序;与现有一般装配式连肢墙相比,接缝短梁对接焊后,墙单元间已经形成较大刚度,有利于施工过程中墙体的稳定,省去了预制剪力墙做临时支撑的工序,保证了施工效率,降低了模板临时支撑的投入量,减少了建筑垃圾的产生。 Compared with the traditional cast-in-place concrete attached wall, steel beams are used instead of concrete beams, and steel columns are used to replace edge-constrained reinforced concrete concealed columns, so that the hybrid attached wall has better energy dissipation capacity and resistance to continuous collapse than traditional attached walls capacity, using joint beams instead of pre-embedded steel bars, because joint beams are more rigid than steel bars, there will be no bending phenomenon during transportation, and quality is guaranteed, and factory prefabrication and on-site installation are carried out at the same time, solving the problem of heavy wet work on the construction site, There is a lot of construction waste, which is convenient to meet the requirements of building use and simplify the assembly process; compared with the existing general prefabricated limb wall, after the joint short beam butt welding, the wall units have formed a greater rigidity, which is conducive to the construction process. The stability of the wall saves the process of prefabricated shear walls as temporary support, ensures construction efficiency, reduces the input of formwork temporary support, and reduces the generation of construction waste.
本发明可广泛应用于建筑工程中混合连肢墙结构体系的施工。 The invention can be widely used in the construction of the mixed limb wall structure system in construction engineering.
附图说明 Description of drawings
下面结合附图对本发明做进一步详细的说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
图1是本发明第一墙单元的结构示意图。 Fig. 1 is a schematic structural view of the first wall unit of the present invention.
图2是图1的A-A剖视图。 Fig. 2 is a cross-sectional view along line A-A of Fig. 1 .
图3是本发明第二墙单元的结构示意图。 Fig. 3 is a schematic structural view of the second wall unit of the present invention.
图4是图3的B-B剖视图。 Fig. 4 is a B-B sectional view of Fig. 3 .
图5是本发明的结构示意图。 Fig. 5 is a structural schematic diagram of the present invention.
图6是图5的C-C剖视图。 Fig. 6 is a C-C sectional view of Fig. 5 .
附图标记:1-第一墙单元、1.1-第一墙单元混凝土墙体、1.2-第一墙单元钢柱、1.3-第一墙单元非消能短梁、1.4-第一墙单元接缝柱、1.5-第一墙单元接缝短梁、1.6-第一墙单元抗剪栓钉、1.7-第一墙单元钢柱构造筋、1.8-第一墙单元钢筋骨架、1.9-第一墙单元接缝柱构造筋、1.10-键槽; Reference signs: 1-the first wall unit, 1.1-the concrete wall of the first wall unit, 1.2-the steel column of the first wall unit, 1.3-the non-energy dissipating short beam of the first wall unit, 1.4-the seam of the first wall unit Column, 1.5-joint short beam of the first wall unit, 1.6-shear studs of the first wall unit, 1.7-steel column structural reinforcement of the first wall unit, 1.8-steel skeleton of the first wall unit, 1.9-first wall unit Seam column structural reinforcement, 1.10-keyway;
2-第二墙单元、2.1-第二墙单元混凝土墙体、2.2-第二墙单元钢柱、2.3-第二墙单元非消能短梁、2.4-第二墙单元接缝柱、2.5-第二墙单元接缝短梁、2.6-第二墙单元抗剪栓钉、2.7-第二墙单元钢柱构造筋、2.8-第二墙单元钢筋骨架、2.9-第二墙单元接缝柱构造筋、2.10-键槽; 2-Second wall unit, 2.1-Second wall unit concrete wall, 2.2-Second wall unit steel column, 2.3-Second wall unit non-energy dissipation short beam, 2.4-Second wall unit joint column, 2.5- Joint short beam of the second wall unit, 2.6- shear studs of the second wall unit, 2.7- steel column structural reinforcement of the second wall unit, 2.8- reinforced skeleton of the second wall unit, 2.9- joint column structure of the second wall unit Rib, 2.10-keyway;
3-接缝后浇带、3.1-接缝后浇带竖向钢筋、3.2-接缝后浇带箍筋。 3-joint post-pouring belt, 3.1-joint post-pouring belt vertical reinforcement, 3.2-joint post-pouring belt stirrup.
具体实施方式 Detailed ways
实施例参见图5、图6所示,一种装配式钢梁接缝L形混合连肢墙,包括相互垂直连接形成L形的第一墙单元1和第二墙单元2,其中第一墙单元1对称分布在第二墙单元2的两侧,所述第一墙单元1和第二墙单元2均为预制构件,混凝土强度等级不小于C30,不高于C60,两者之间通过接缝后浇带3连接;所述第一墙单元接缝短梁1.5和第二墙单元接缝短梁2.5两者对接浇筑在接缝后浇带3内部,所述接缝后浇带3内部还设有接缝后浇带竖向钢筋3.1和置于接缝后浇带竖向钢筋3.1外侧的接缝后浇带箍筋3.2,所述接缝后浇带竖向钢筋3.1为两排时,接缝后浇带竖向钢筋3.1置于第一墙单元接缝短梁1.5和第二墙单元接缝短梁2.5外;当接缝后浇带竖向钢筋3.1为三排或者三排以上时,在第一墙单元接缝短梁1.5和第二墙单元接缝短梁2.5的相应位置焊接钢筋连接器,所述接缝后浇带3的混凝土强度等级应高于第一墙单元1和第二墙单元2的混凝土强度等级两个等级或以上。 Referring to the embodiment shown in Fig. 5 and Fig. 6, an L-shaped hybrid siding wall with assembled steel beam joints includes a first wall unit 1 and a second wall unit 2 which are vertically connected to each other to form an L-shape, wherein the first wall The unit 1 is symmetrically distributed on both sides of the second wall unit 2, the first wall unit 1 and the second wall unit 2 are prefabricated components, the concrete strength grade is not less than C30 and not higher than C60, and the two are connected by a joint The joint post-casting belt 3 is connected; the joint short beam 1.5 of the first wall unit and the joint short beam 2.5 of the second wall unit are butt-jointed and poured inside the joint post-casting belt 3, and the joint post-casting belt 3 is There are also vertical steel bars 3.1 with joint post-cast belts and joint post-cast belt stirrups 3.2 placed outside the joint post-cast belt vertical steel bars 3.1. When the joint post-cast belt vertical steel bars 3.1 are in two rows , the joint post-pouring with vertical reinforcement 3.1 is placed outside the first wall unit joint short beam 1.5 and the second wall unit joint short beam 2.5; when the joint post-casting belt vertical reinforcement 3.1 is three rows or more , the steel connectors are welded at the corresponding positions of the joint short beam 1.5 of the first wall unit and the joint short beam 2.5 of the second wall unit. and the concrete strength grade of the second wall unit 2 or more.
参见图1、图2所示,所述第一墙单元1包括第一墙单元混凝土墙体1.1、分别竖立于第一墙单元混凝土墙体1.1内部两端的第一墙单元钢柱1.2和第一墙单元接缝柱1.4以及位于第一墙单元混凝土墙体1.1内部的第一墙单元钢筋骨架1.8;所述第一墙单元钢筋骨架1.8包括连接在第一墙单元钢柱1.2和第一墙单元接缝柱1.4之间的第一墙单元水平钢筋、与第一墙单元水平钢筋垂直连接的第一墙单元竖直钢筋和连接在第一墙单元竖直钢筋之间的第一墙单元拉结筋;所述第一墙单元混凝土墙体1.1上、下两面以及邻接接缝后浇带3的面上均开有水平方向的键槽1.10;所述第一墙单元钢柱1.2和第一墙单元接缝柱1.4的钢柱长度约为层高。 Referring to Fig. 1 and Fig. 2, the first wall unit 1 includes a first wall unit concrete wall 1.1, first wall unit steel columns 1.2 and first The wall unit joint column 1.4 and the first wall unit steel skeleton 1.8 located inside the first wall unit concrete wall 1.1; the first wall unit steel skeleton 1.8 includes the steel column 1.2 connected to the first wall unit and the first wall unit The first wall unit horizontal reinforcement between joint columns 1.4, the first wall unit vertical reinforcement vertically connected to the first wall unit horizontal reinforcement, and the first wall unit tie between the first wall unit vertical reinforcement Ribs; the upper and lower sides of the concrete wall 1.1 of the first wall unit and the surface of the post-cast belt 3 adjacent to the joint are provided with horizontal key grooves 1.10; the steel column 1.2 of the first wall unit and the first wall unit The steel column length of joint column 1.4 is about storey height.
所述第一墙单元钢筋骨架1.8还包括设置在第一墙单元钢柱1.2四周的第一墙单元钢柱构造筋1.7以及设置在第一墙单元接缝柱1.4四周的第一墙单元接缝柱构造筋1.9。 The first wall unit reinforcement skeleton 1.8 also includes the first wall unit steel column structural reinforcement 1.7 arranged around the first wall unit steel column 1.2 and the first wall unit seam arranged around the first wall unit joint column 1.4 Column structural reinforcement 1.9.
所述第一墙单元钢柱1.2的上下两端均超出第一墙单元混凝土墙体1.1,位于第一墙单元混凝土墙体1.1内的第一墙单元钢柱1.2的上端沿第一墙单元混凝土墙体1.1的长度方向连接有第一墙单元非消能短梁1.3,所述第一墙单元非消能短梁1.3的另一端超出第一墙单元混凝土墙体1.1。 The upper and lower ends of the first wall unit steel column 1.2 are beyond the first wall unit concrete wall 1.1, and the upper end of the first wall unit steel column 1.2 located in the first wall unit concrete wall 1.1 is along the first wall unit concrete wall. The length direction of the wall 1.1 is connected with a first wall unit non-energy dissipating short beam 1.3, and the other end of the first wall unit non-energy dissipating short beam 1.3 exceeds the first wall unit concrete wall 1.1.
所述第一墙单元接缝柱1.4的上下两端均超出第一墙单元混凝土墙体1.1,位于第一墙单元混凝土墙体1.1中的第一墙单元接缝柱1.4的上、中、下三部分分别沿第一墙单元混凝土墙体1.1的长度方向连接有第一墙单元接缝短梁1.5,所述第一墙单元接缝短梁1.5超出第一墙单元混凝土墙体1.1边缘的长度范围是5厘米~10厘米。 The upper and lower ends of the first wall unit joint column 1.4 are beyond the first wall unit concrete wall 1.1, and are located at the top, middle and bottom of the first wall unit joint column 1.4 in the first wall unit concrete wall 1.1 The three parts are respectively connected with the first wall unit joint short beam 1.5 along the length direction of the first wall unit concrete wall 1.1, and the first wall unit joint short beam 1.5 exceeds the length of the edge of the first wall unit concrete wall 1.1 The range is 5 cm to 10 cm.
所述第一墙单元钢柱1.2、第一墙单元非消能短梁1.3和第一墙单元接缝柱1.4均为H型钢或组合工字钢、强度等级为Q345,第一墙单元接缝短梁1.5为H型钢、组合工字钢或者是钢板、强度等级为Q345,型钢的翼缘外边缘或者钢板边缘上均固定有第一墙单元抗剪栓钉1.6。 The steel column 1.2 of the first wall unit, the non-energy-dissipating short beam 1.3 of the first wall unit and the joint column 1.4 of the first wall unit are all H-shaped steel or combined I-beam, the strength grade is Q345, and the joint of the first wall unit The short beam 1.5 is H-shaped steel, combined I-beam or steel plate, the strength grade is Q345, and the first wall unit shear studs 1.6 are fixed on the outer edge of the flange of the shaped steel or on the edge of the steel plate.
参见图3、图4所示,所述第二墙单元1包括第二墙单元混凝土墙体2.1、分别竖立于第二墙单元混凝土墙体2.1内部两端的第二墙单元钢柱2.2和第二墙单元接缝柱2.4以及位于第二墙单元混凝土墙体2.1内部的第二墙单元钢筋骨架2.8;所述第二墙单元钢筋骨架2.8包括连接在第二墙单元钢柱2.2和第二墙单元接缝柱2.4之间的第二墙单元水平钢筋、与第二墙单元水平钢筋垂直连接的第二墙单元竖直钢筋和连接在第二墙单元竖直钢筋之间的第二墙单元拉结筋;所述第二墙单元混凝土墙体2.1上、下两面上开有水平方向的键槽2.10;所述第二墙单元钢柱2.2和第二墙单元接缝柱2.4的钢柱长度约为层高。 Referring to Fig. 3 and Fig. 4, the second wall unit 1 includes the second wall unit concrete wall 2.1, the second wall unit steel column 2.2 and the second wall unit erected at both ends of the second wall unit concrete wall 2.1 respectively The wall unit joint column 2.4 and the second wall unit reinforcement skeleton 2.8 located inside the second wall unit concrete wall 2.1; the second wall unit reinforcement skeleton 2.8 includes the second wall unit steel column 2.2 connected to the second wall unit The second wall unit horizontal reinforcement between joint columns 2.4, the second wall unit vertical reinforcement vertically connected to the second wall unit horizontal reinforcement and the second wall unit tie between the second wall unit vertical reinforcement ribs; the upper and lower sides of the second wall unit concrete wall 2.1 have horizontal keyways 2.10; the steel columns of the second wall unit steel column 2.2 and the second wall unit joint column 2.4 have a length of about high.
所述第二墙单元钢筋骨架2.8还包括设置在第二墙单元钢柱2.2四周的第二墙单元钢柱构造筋2.7以及设置在第二墙单元接缝柱2.4四周的第二墙单元接缝柱构造筋2.9。 The second wall unit reinforcement skeleton 2.8 also includes the second wall unit steel column structural reinforcement 2.7 arranged around the second wall unit steel column 2.2 and the second wall unit seam arranged around the second wall unit joint column 2.4 Column structural reinforcement 2.9.
所述第二墙单元钢柱2.2的上下两端均超出第二墙单元混凝土墙体2.1,位于第二墙单元混凝土墙体2.1内的第二墙单元钢柱2.2的上端沿第二墙单元混凝土墙体2.1的长度方向连接有第二墙单元非消能短梁2.3,所述第二墙单元非消能短梁2.3的另一端超出第二墙单元混凝土墙体2.1。 The upper and lower ends of the second wall unit steel column 2.2 are beyond the second wall unit concrete wall 2.1, and the upper end of the second wall unit steel column 2.2 located in the second wall unit concrete wall 2.1 is along the second wall unit concrete wall. The length direction of the wall 2.1 is connected with a second wall unit non-energy dissipating short beam 2.3, and the other end of the second wall unit non-energy dissipating short beam 2.3 exceeds the second wall unit concrete wall 2.1.
所述第二墙单元接缝柱2.4的上下两端均超出第二墙单元混凝土墙体2.1,位于第二墙单元混凝土墙体2.1中的第二墙单元接缝柱2.4的上端沿第二墙单元混凝土墙体2.1的长度方向连接有第二墙单元非消能短梁2.3、、上、中、下三部分沿第二墙单元混凝土墙体2.1的宽度方向同向连接有第二墙单元接缝短梁2.5,所述第二墙单元接缝短梁2.5和第二墙单元非消能短梁2.3的另一端均超出第二墙单元混凝土墙体2.1,所述第二墙单元接缝短梁2.5超出第二墙单元混凝土墙体2.1边缘的长度范围是5厘米~10厘米。 The upper and lower ends of the second wall unit joint column 2.4 are beyond the second wall unit concrete wall 2.1, and the upper end of the second wall unit joint column 2.4 located in the second wall unit concrete wall 2.1 is along the second wall The length direction of the unit concrete wall 2.1 is connected with the second wall unit non-energy dissipating short beam 2.3,, upper, middle and lower three parts along the width direction of the second wall unit concrete wall 2.1 and the second wall unit is connected in the same direction. The joint short beam 2.5, the other end of the second wall unit joint short beam 2.5 and the second wall unit non-energy dissipation short beam 2.3 both exceed the second wall unit concrete wall 2.1, the second wall unit joint short beam The length of the beam 2.5 beyond the edge of the concrete wall 2.1 of the second wall unit is 5 cm to 10 cm.
所述第二墙单元钢柱2.2和第二墙单元非消能短梁2.3均为H型钢或组合工字钢、强度等级为Q345,所述第二墙单元接缝柱2.4为L形型钢、强度等级为Q345,所述第二墙单元接缝短梁2.5为H型钢、组合工字钢或者是钢板、强度等级为Q345,上述型钢的翼缘外边缘或者钢板边缘上均固定有第二墙单元抗剪栓钉2.6。 The steel column 2.2 of the second wall unit and the non-energy dissipating short beam 2.3 of the second wall unit are both H-shaped steel or combined I-beam with a strength grade of Q345, and the joint column 2.4 of the second wall unit is L-shaped steel, The strength grade is Q345, the joint short beam 2.5 of the second wall unit is H-shaped steel, combined I-beam or steel plate, the strength grade is Q345, and the second wall is fixed on the outer edge of the flange of the above-mentioned steel plate or the edge of the steel plate Element shear studs 2.6.
一种装配式钢梁接缝L形混合连肢墙的施工方法,具体步骤如下: A method for constructing a prefabricated steel beam joint L-shaped mixed limb wall, the specific steps are as follows:
第一墙单元1和第二墙单元2的预制工序: Prefabrication process of the first wall unit 1 and the second wall unit 2:
步骤一,在第一墙单元钢柱1.2、第一墙单元非消能短梁1.3、第一墙单元接缝柱1.4和第一墙单元接缝短梁1.5上焊接固定第一墙单元抗剪栓钉1.6。 Step 1: Weld and fix the first wall unit shear resistance on the steel column 1.2 of the first wall unit, the non-energy dissipating short beam 1.3 of the first wall unit, the joint column 1.4 of the first wall unit and the short joint beam 1.5 of the first wall unit Stud 1.6.
步骤二,将第一墙单元钢柱1.2与第一墙单元非消能短梁1.6焊接固定,第一墙单元接缝柱1.4与第一墙单元接缝短梁1.5焊接固定。 Step 2, welding and fixing the first wall unit steel column 1.2 and the first wall unit non-energy dissipating short beam 1.6, and welding and fixing the first wall unit joint column 1.4 and the first wall unit joint short beam 1.5.
步骤三,分别固定第一墙单元钢柱1.2与第一墙单元接缝柱1.4。 Step 3, fixing the steel column 1.2 of the first wall unit and the joint column 1.4 of the first wall unit respectively.
步骤四,绑扎第一墙单元水平钢筋、第一墙单元竖直钢筋和第一墙单元拉结筋形成第一墙单元钢筋骨架1.8。 Step 4, binding the first wall unit horizontal reinforcement, the first wall unit vertical reinforcement and the first wall unit tie bars to form the first wall unit reinforcement skeleton 1.8.
步骤五,在第一墙单元钢柱1.2周围固定第一墙单元钢柱构造筋1.7,在第一墙单元接缝柱1.4周围固定第一墙单元接缝柱构造筋1.9。 Step 5: Fix the steel column structural reinforcement 1.7 of the first wall unit around the steel column 1.2 of the first wall unit, and fix the structural reinforcement 1.9 of the joint column of the first wall unit around the joint column 1.4 of the first wall unit.
步骤六,支设第一墙单元1的模板,并在上下左右四个面进行水平键槽或者粗糙面处理。 Step 6, support the formwork of the first wall unit 1, and perform horizontal key groove or rough surface treatment on the four sides of the upper, lower, left, and right sides.
步骤七,浇筑第一墙单元1的混凝土。 Step seven, pouring the concrete of the first wall unit 1 .
步骤八,待浇筑成型和养护后,进行脱模,完成第一墙单元1的预制工序,第二墙单元2的预制工序与第一墙单元1的相同,同时完成第二墙单元2的预制工序。 Step 8: After pouring and curing, demoulding is carried out to complete the prefabrication process of the first wall unit 1, the prefabrication process of the second wall unit 2 is the same as that of the first wall unit 1, and the prefabrication of the second wall unit 2 is completed at the same time process.
第一墙单元1和第二墙单元2的现场装配工序: On-site assembly process of the first wall unit 1 and the second wall unit 2:
步骤一,将预制好的第一墙单元1和第二墙单元2运至施工现场,开始现场施工工序。 Step 1, transport the prefabricated first wall unit 1 and second wall unit 2 to the construction site, and start the on-site construction process.
步骤二,将第一墙单元1的第一墙单元接缝短梁1.5和第二墙单元2的第二墙单元接缝短梁2.5对应、并进行对接焊固定。 In step 2, the short joint beam 1.5 of the first wall unit 1 and the short joint beam 2.5 of the second wall unit 2 are correspondingly fixed by butt welding.
步骤三,绑扎接缝后浇带竖向钢筋3.1和接缝后浇带箍筋3.2。 Step 3, binding the vertical reinforcement 3.1 after the joints and the stirrups 3.2 after the joints.
步骤四,支设接缝后浇带3的模板。 Step 4, setting up the formwork of the cast belt 3 after the seam.
步骤五,浇筑接缝后浇带3的混凝土。 Step five, after pouring the joints, pour the concrete with 3.
步骤六,进行养护,完成单层的L形混合连肢墙的现场装配施工。 Step 6: Carry out maintenance and complete the on-site assembly construction of the single-layer L-shaped mixed limb wall.
多层第一墙单元1和/或第二墙单元2的现场装配工序: On-site assembly process of multi-layer first wall unit 1 and/or second wall unit 2:
步骤一,将上层第一墙单元1起吊与下层第一墙单元1进行对接,将两层的第一墙单元钢柱和第一墙单元接缝柱对应点焊连接。 Step 1: Hoist the first wall unit 1 on the upper floor and dock it with the first wall unit 1 on the lower floor, and connect the steel column of the first wall unit of the two floors with the seam column of the first wall unit by corresponding spot welding.
步骤二,脱去吊钩,对两层第一墙单元对应的第一墙单元钢柱和第一墙单元接缝柱熔透焊接。 Step 2: Take off the hook, and perform penetration welding on the first wall unit steel column and the first wall unit seam column corresponding to the first wall unit on the two floors.
步骤三,在双层第一墙单元的上下接缝部位设置钢筋骨架,并支设上下接缝部位的混凝土浇筑模板。 Step 3, setting up the reinforcement skeleton at the upper and lower joints of the double-layer first wall unit, and supporting the concrete pouring formwork at the upper and lower joints.
步骤四,浇筑上下接缝部位的混凝土。 Step 4, pouring concrete at the upper and lower joints.
步骤五,进行养护,完成双层第一墙单元的现场装配施工,双层第二墙单元的施工与第一墙单元相同。 Step 5: Carry out maintenance and complete the on-site assembly construction of the double-layer first wall unit, and the construction of the double-layer second wall unit is the same as that of the first wall unit.
步骤六,重复步骤一至步骤五,完成多层的L形混合连肢墙的现场装配施工。 Step 6, repeat steps 1 to 5 to complete the on-site assembly construction of the multi-layer L-shaped mixed limb wall.
在工厂预制第一墙单元1和第二墙单元2,在现场进行装配安装,两道工序可以同时进行,提高施工效率,为施工项目的按期完成提供了保障。 The first wall unit 1 and the second wall unit 2 are prefabricated in the factory and assembled and installed on site. The two processes can be carried out at the same time, which improves the construction efficiency and provides a guarantee for the completion of the construction project on schedule.
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| CN106436975A (en) * | 2016-10-26 | 2017-02-22 | 曲周县和盛新型建筑材料有限公司 | Built-in girder shear wall |
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