CN104029389A - Automatic double-brush frame plastic support riveting device of carbon-brush motor - Google Patents
Automatic double-brush frame plastic support riveting device of carbon-brush motor Download PDFInfo
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- CN104029389A CN104029389A CN201410258809.4A CN201410258809A CN104029389A CN 104029389 A CN104029389 A CN 104029389A CN 201410258809 A CN201410258809 A CN 201410258809A CN 104029389 A CN104029389 A CN 104029389A
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- brush
- brush holder
- groove
- plastic stent
- seat
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Abstract
The invention relates to an automatic double-brush frame plastic support riveting device of a carbon-brush motor, which belongs to the technical field of part machining devices of the carbon-brush motor. The automatic double-brush frame plastic support riveting device comprises a base, a plastic support pressure block, a riveting cutter, two guide columns, a slide groove, a slide seat, a brush frame seat, an upper baffle plate and a sheet unplugging seat; a double-brush frame plastic support comprises a plastic support body and two brush frames; each brush frame comprises a terminal, a brush frame bending part and a brush frame arm; the slide groove is fixedly arranged on the base, the slide seat is arranged above the slide groove, and the brush frame seat is fixedly arranged above the slide seat; the upper baffle plate is arranged above the brush frame seat and bellow the plastic support pressure block; the left side and the right side of the brush frame seat are respectively provided with a brush frame storage groove comprising a groove A, a groove B and a groove C, and the terminal, the brush frame bending part and the brush frame arm of each brush frame are respectively inserted into the grooves A, B and C and fixed; the sheet unplugging seat is arranged on the upper part of the brush frame seat. The automatic double-brush frame plastic support riveting device has the beneficial effects that the assembling efficiency can be improved by 4.2 times, the defective rate is reduced by more than 5 percent, and the operation intensity of the employees can be alleviated.
Description
Technical field
The present invention is a kind of two brush holder plastic stent riveting sets of carbon brush motor, and particularly a kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor belong to the component processing equipment technical field of carbon brush motor.
Background technology
Two brush holder plastic stents are vitals for carbon brush motor, and described pair of brush holder plastic stent comprises plastic stent body and 2 brush holders, and described brush holder comprises carbon brush, carbon brush arm and terminal.When riveted joint, be by terminal, brush holder and plastic stent body to be fixed together.Two brush holder plastic stent riveting sets of former carbon brush motor are as shown in Fig. 1-1, Fig. 1-2, for simple frock, comprising that bottom workpiece gives establishes die briquetting on mechanism and top, the workpiece that brush holder standing groove and plastic stent lay down location are all arranged on bottom gives establishes mechanism, plastic stent lay down location is above brush holder standing groove, and riveted joint cutter is arranged between brush holder standing groove and plastic stent lay down location; Upper die briquetting gives establishing above mechanism at bottom workpiece and arranges separately, first packs brush holder into plastic stent, then carries out brush holder and knock button down.Riveted joint between plastic stent body and carbon brush all needs manual operations to complete, and cause the space of assembling less, thereby make efficiency of assembling very low, and product defect rate is higher, causes cost of labor very expensive.
Summary of the invention
In the prior art that the object of the invention is to assemble for the plastic stent brush holder of above-mentioned carbon brush motor, the riveted joint that brush holder knocks down between button and plastic stent body and carbon brush all needs manual operations to complete, make the defect that efficiency of assembling is low, product defect rate is higher, cost of labor is very expensive, a kind of plastic stent brush holder automatic assembling apparatus of carbon brush motor is provided, can reach the equal automatic operation of riveted joint that brush holder knocks down between button and plastic stent body and carbon brush and complete, make that efficiency of assembling improves, product defect rate reduces, object that cost of labor is cheap.
The technical scheme that the present invention takes is to achieve these goals: a kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor, comprise base, plastic stent briquetting and riveted joint cutter, described pair of brush holder plastic stent comprises plastic stent body and 2 brush holders, described this body profile of plastic stent is rounded, described brush holder comprises terminal, brush holder bending part and brush holder arm, and two brush holder plastic stent automatic riveted-joint apparatus of described a kind of carbon brush motor are for the terminal automatic riveting of two brush holder plastic stent bodies and 2 brush holders;
Also comprise 2 guide pillars, chute, sliding seat, sliding seat displacement cylinder, brush rack base, overhead gage, riveted joint cylinder and paddle structure; Described 2 guide pillars are arranged on base both sides tops, and described chute is fixedly installed on base, between 2 guide pillars; Described sliding seat is arranged on chute top, sliding seat bottom surface with above chute, be slidably connected, described sliding seat displacement cylinder is fixedly installed on sliding seat rear, described brush rack base is fixedly installed on above sliding seat; Described riveted joint cylinder is fixedly installed on the upper position of 2 guide pillars, and described plastic stent briquetting is fixedly installed on riveted joint cylinder below; Described overhead gage is arranged on below brush rack base top, plastic stent briquetting, and overhead gage both sides are respectively provided with 1 guide pillar perforation, and two guide pillars are located in guide pillar perforation, and overhead gage and guide pillar are slidably connected, and overhead gage middle part is provided with plastic stent body and places mouth; Described brush rack base arranged on left and right sides is respectively provided with 1 brush holder standing groove, and the brush holder standing groove of arranged on left and right sides is symmetrical arranged;
Described brush holder standing groove comprises groove A, groove B and groove C, and terminal, brush holder bending part and the brush holder arm of the shape of described groove A, groove B and groove C and size and brush holder match; In the time that the terminal of two brush holder plastic stent bodies and brush holder is riveted, terminal, brush holder bending part and the brush holder arm of brush holder are inserted in respectively groove A, groove B and groove C, and are fixed.
Described paddle structure comprises paddle seat and paddle cylinder, and plectrum seat can be by sliding and strut the brush holder that brush rack base one side has been assembled before and after plectrum cylinder, so that the brush holder of assembling brush rack base opposite side; Described paddle seat is arranged between brush rack base top, 2 brush holder standing grooves, and paddle seat is under plastic stent body is placed mouth; Described paddle cylinder is fixedly installed on brush rack base front.
Described sliding seat bottom surface is provided with dovetail structure, and chute middle part is provided with oat tail groove structure above, and sliding seat bottom surface and chute middle part are slidably connected by dovetail and dovetail groove above.
It is rounded that described plastic stent body is placed mouth, and the circle size of plastic stent body placement mouth is consistent with the monnolithic case size of two brush holder plastic stents.
Described riveted joint cutter is fixedly installed on plastic stent briquetting both sides.
Compared with prior art, the invention has the beneficial effects as follows:
(1) efficiency of assembling is high: designed brush holder assembling and even knocked button frock down, employee need only put into frock Push switch by brush holder and plastic stent, can automatically complete assembling and riveted joint task, and efficiency of assembling has improved 4.2 times on original basis.;
(2) product quality is guaranteed, and defect rate has reduced more than 5%;
(3) easy to operate simple, reduce employee's manipulation strength, greatly reduce cost of labor.
Brief description of the drawings
Fig. 1-1st: former simple frock bottom workpiece gives establishes mechanism;
Fig. 1-2 is: die briquetting on former simple frock top;
Fig. 2-1st: front view of the present invention (without brush holder standing groove);
Fig. 2-2nd: right view of the present invention (without brush holder standing groove);
Fig. 3-1st: stereogram of the present invention;
Fig. 3-2nd: the A portion enlarged drawing of Fig. 3-1;
Fig. 4 is: plastic stent briquetting and riveted joint knife assembly are looked up direction stereo amplification figure;
Fig. 5 is: brush holder stereo amplification figure;
Fig. 6 is: brush holder, brush holder standing groove, brush rack base combination stereogram.
Description of reference numerals: base 1, plastic stent briquetting 2, riveted joint cutter 3, brush holder 4, terminal 401, brush holder bending part 402, brush holder arm 403, guide pillar 5, chute 6, sliding seat 7, sliding seat displacement cylinder 8, brush rack base 9, overhead gage 10, riveted joint cylinder 11, paddle structure 12, paddle seat 1201, paddle cylinder 1202, plastic stent body are placed mouth 13, brush holder standing groove 14, groove A1401, groove B1402, groove C1403.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described, but not as a limitation of the invention.
If Fig. 2-1 is to as shown in Fig. 6, a kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor, comprise base 1, plastic stent briquetting 2 and riveted joint cutter 3, described pair of brush holder plastic stent comprises plastic stent body (not shown) and 2 brush holders 4, described this body profile of plastic stent is rounded, described brush holder 4 comprises terminal 401, brush holder bending part 402 and brush holder arm 403, and two brush holder plastic stent automatic riveted-joint apparatus of described a kind of carbon brush motor are for terminal 401 automatic rivetings of two brush holder plastic stent bodies and 2 brush holders 4;
Also comprise 2 guide pillars 5, chute 6, sliding seat 7, sliding seat displacement cylinder 8, brush rack base 9, overhead gage 10, riveted joint cylinder 11 and paddle structure 12; Described 2 guide pillars 5 are arranged on base 1 both sides top, and described chute 6 is fixedly installed on base 1, between 2 guide pillars 5; Described sliding seat 7 is arranged on chute 6 tops, and sliding seat 7 bottom surfaces and chute 6 are slidably connected above, and described sliding seat displacement cylinder 8 is fixedly installed on sliding seat 7 rears, and described brush rack base 9 is fixedly installed on sliding seat 7 tops; Described riveted joint cylinder 11 is fixedly installed on the upper position of 2 guide pillars 5, and described plastic stent briquetting 2 is fixedly installed on riveted joint cylinder 11 belows; Described overhead gage 10 is arranged on brush rack base 9 tops, plastic stent briquetting 2 belows, overhead gage 10 both sides are respectively provided with 1 guide pillar perforation, two guide pillars 5 are located in guide pillar perforation, and overhead gage 10 and guide pillar 5 are slidably connected, and overhead gage 10 middle parts are provided with plastic stent body and place mouth 13; Described brush rack base 9 arranged on left and right sides are respectively provided with 1 brush holder standing groove 14, and the brush holder standing groove 14 of arranged on left and right sides is symmetrical arranged;
Described brush holder standing groove 14 comprises groove A1401, groove B1402 and groove C1403, and terminal 401, brush holder bending part 402 and the brush holder arm 403 of the shape of described groove A1401, groove B1402 and groove C1403 and size and brush holder 4 match; In the time that the terminal 401 of two brush holder plastic stent bodies and brush holder 4 is riveted, terminal 401, brush holder bending part 402 and the brush holder arm 403 of brush holder 4 are inserted in respectively groove A1401, groove B1402 and groove C1403, and are fixed.
Described paddle structure 12 comprises paddle seat 1201 and paddle cylinder 1202, and plectrum seat 1201 can be slided and be strutted the brush holder 4 that brush rack base 9 one sides have been assembled by plectrum cylinder 1202 front and back, so that the brush holder 4 of assembling brush rack base opposite side; Described paddle seat 1201 is arranged between brush rack base 9 tops, 2 brush holder standing grooves 14, and paddle seat 1201 is under plastic stent body is placed mouth 13; Described paddle cylinder 1202 is fixedly installed on brush rack base 9 fronts.
Described sliding seat 9 bottom surfaces are provided with dovetail structure, and chute is provided with oat tail groove structure above 6 middle parts, sliding seat 9 bottom surfaces and being slidably connected by dovetail and dovetail groove above chute 6 middle parts.
It is rounded that described plastic stent body is placed mouth 13, and the circle size of plastic stent body placement mouth 13 is consistent with the monnolithic case size of two brush holder plastic stents.
Described riveted joint cutter 3 is fixedly installed on plastic stent briquetting 2 both sides.
Operation sequence:
1. first, first a brush holder 4, terminal 401 are placed in the brush holder standing groove 14 of brush rack base 9 one sides down, then start paddle cylinder 1202 and plectrum seat 1201, the brush holder 4 that brush rack base 9 one sides have been installed is pushed aside, put into another one brush holder 4 at brush rack base 9 opposite sides again, and plastic stent body is placed on plastic stent body placement mouth 13;
2. both hands Push switch (not shown) then, sliding seat displacement cylinder 8 retreats;
3. after sliding seat displacement cylinder 8 puts in place, riveted joint cylinder 11 is descending, and riveted joint cutter 3 acts on brush holder terminal 401 places, by terminal 401 and the riveted joint of plastic stent main body, completes brush holder 4 and plastic stent main body pinned task;
4. rivet cylinder 11 up, sliding seat displacement cylinder 8 is return; Fetch riveting products, complete all operations.
Above-described embodiment, the just more preferably one of detailed description of the invention of the present invention, the common variation that those skilled in the art carries out within the scope of technical solution of the present invention and replacement all should be included in protection scope of the present invention.
Claims (4)
1. two brush holder plastic stent automatic riveted-joint apparatus of a carbon brush motor, comprise base, plastic stent briquetting and riveted joint cutter, described pair of brush holder plastic stent comprises plastic stent body and 2 brush holders, described this body profile of plastic stent is rounded, described brush holder comprises terminal, brush holder bending part and brush holder arm, two brush holder plastic stent automatic riveted-joint apparatus of described a kind of carbon brush motor, for the terminal automatic riveting of two brush holder plastic stent bodies and 2 brush holders, is characterized in that:
Also comprise 2 guide pillars, chute, sliding seat, sliding seat displacement cylinder, brush rack base, overhead gage, riveted joint cylinder and paddle structure; Described 2 guide pillars are arranged on base both sides tops, and described chute is fixedly installed on base, between 2 guide pillars; Described sliding seat is arranged on chute top, sliding seat bottom surface with above chute, be slidably connected, described sliding seat displacement cylinder is fixedly installed on sliding seat rear, described brush rack base is fixedly installed on above sliding seat; Described riveted joint cylinder is fixedly installed on the upper position of 2 guide pillars, and described plastic stent briquetting is fixedly installed on riveted joint cylinder below; Described overhead gage is arranged on below brush rack base top, plastic stent briquetting, and overhead gage both sides are respectively provided with 1 guide pillar perforation, and two guide pillars are located in guide pillar perforation, and overhead gage and guide pillar are slidably connected, and overhead gage middle part is provided with plastic stent body and places mouth; Described brush rack base arranged on left and right sides is respectively provided with 1 brush holder standing groove, and the brush holder standing groove of arranged on left and right sides is symmetrical arranged;
Described brush holder standing groove comprises groove A, groove B and groove C, and terminal, brush holder bending part and the brush holder arm of the shape of described groove A, groove B and groove C and size and brush holder match; In the time that the terminal of two brush holder plastic stent bodies and brush holder is riveted, terminal, brush holder bending part and the brush holder arm of brush holder are inserted in respectively groove A, groove B and groove C, and are fixed.
Described paddle structure comprises paddle seat and paddle cylinder, and plectrum seat can be by sliding and strut the brush holder that brush rack base one side has been assembled before and after plectrum cylinder, so that the brush holder of assembling brush rack base opposite side; Described paddle seat is arranged between brush rack base top, 2 brush holder standing grooves, and paddle seat is under plastic stent body is placed mouth; Described paddle cylinder is fixedly installed on brush rack base front.
2. two brush holder plastic stent automatic riveted-joint apparatus of a kind of carbon brush motor according to claim 1, it is characterized in that: described sliding seat bottom surface is provided with dovetail structure, chute middle part is provided with oat tail groove structure above, and sliding seat bottom surface and chute middle part are slidably connected by dovetail and dovetail groove above.
3. two brush holder plastic stent automatic riveted-joint apparatus of a kind of carbon brush motor according to claim 1, it is characterized in that: it is rounded that described plastic stent body is placed mouth, the circle size of plastic stent body placement mouth is consistent with the monnolithic case size of two brush holder plastic stents.
4. two brush holder plastic stent automatic riveted-joint apparatus of a kind of carbon brush motor according to claim 1, is characterized in that: described riveted joint cutter is fixedly installed on plastic stent briquetting both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410258809.4A CN104029389B (en) | 2014-06-04 | 2014-06-04 | A kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410258809.4A CN104029389B (en) | 2014-06-04 | 2014-06-04 | A kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104029389A true CN104029389A (en) | 2014-09-10 |
| CN104029389B CN104029389B (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410258809.4A Active CN104029389B (en) | 2014-06-04 | 2014-06-04 | A kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor |
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| CN (1) | CN104029389B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109130218A (en) * | 2018-09-12 | 2019-01-04 | 富加宜连接器（东莞）有限公司 | A kind of multiple step format press-in jig of bending terminal |
| CN111146910A (en) * | 2020-01-03 | 2020-05-12 | 常州迈特运控电机有限公司 | Carbon brush assembling and detecting integrated machine |
Citations (7)
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| DE2707224A1 (en) * | 1977-02-19 | 1978-08-24 | Bosch Gmbh Robert | Fixing for vehicle windscreen wiper arms - has rivet formed integrally with plastics component for setting around drilled metal part |
| JPH0680023A (en) * | 1992-09-03 | 1994-03-22 | Nissan Motor Co Ltd | Resinous opening and closing body and joining method of resinous opening and closing body |
| US20090211077A1 (en) * | 2008-02-26 | 2009-08-27 | Maschinenfabrik Spaichingen Gmbh | Method and apparatus for the connection of objects |
| CN201989322U (en) * | 2011-01-24 | 2011-09-28 | 宁波市阳光汽车配件有限公司 | Riveting device for plastic bodies of automobile sun shade boards |
| CN103722742A (en) * | 2013-12-26 | 2014-04-16 | 顺达（芜湖）汽车饰件有限公司 | Hot riveting device of multifunctional switch |
| CN103753813A (en) * | 2013-11-25 | 2014-04-30 | 重庆舰帏机械有限公司 | Press plate riveting device |
| CN203919723U (en) * | 2014-06-04 | 2014-11-05 | 余姚市爱优特电机有限公司 | A kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor |
-
2014
- 2014-06-04 CN CN201410258809.4A patent/CN104029389B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2707224A1 (en) * | 1977-02-19 | 1978-08-24 | Bosch Gmbh Robert | Fixing for vehicle windscreen wiper arms - has rivet formed integrally with plastics component for setting around drilled metal part |
| JPH0680023A (en) * | 1992-09-03 | 1994-03-22 | Nissan Motor Co Ltd | Resinous opening and closing body and joining method of resinous opening and closing body |
| US20090211077A1 (en) * | 2008-02-26 | 2009-08-27 | Maschinenfabrik Spaichingen Gmbh | Method and apparatus for the connection of objects |
| CN201989322U (en) * | 2011-01-24 | 2011-09-28 | 宁波市阳光汽车配件有限公司 | Riveting device for plastic bodies of automobile sun shade boards |
| CN103753813A (en) * | 2013-11-25 | 2014-04-30 | 重庆舰帏机械有限公司 | Press plate riveting device |
| CN103722742A (en) * | 2013-12-26 | 2014-04-16 | 顺达（芜湖）汽车饰件有限公司 | Hot riveting device of multifunctional switch |
| CN203919723U (en) * | 2014-06-04 | 2014-11-05 | 余姚市爱优特电机有限公司 | A kind of two brush holder plastic stent automatic riveted-joint apparatus of carbon brush motor |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109130218A (en) * | 2018-09-12 | 2019-01-04 | 富加宜连接器（东莞）有限公司 | A kind of multiple step format press-in jig of bending terminal |
| CN109130218B (en) * | 2018-09-12 | 2024-01-05 | 富加宜连接器（东莞）有限公司 | Step-by-step press-in jig for bending terminal |
| CN111146910A (en) * | 2020-01-03 | 2020-05-12 | 常州迈特运控电机有限公司 | Carbon brush assembling and detecting integrated machine |
| CN111146910B (en) * | 2020-01-03 | 2022-02-01 | 常州迈特运控电机有限公司 | Carbon brush assembling and detecting integrated machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104029389B (en) | 2016-03-30 |
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