CN104021910A - Magnetically soft alloy having high initial magnetic conductivity and used under high-frequency condition - Google Patents

Magnetically soft alloy having high initial magnetic conductivity and used under high-frequency condition Download PDF

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CN104021910A
CN104021910A CN201410298274.3A CN201410298274A CN104021910A CN 104021910 A CN104021910 A CN 104021910A CN 201410298274 A CN201410298274 A CN 201410298274A CN 104021910 A CN104021910 A CN 104021910A
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alloy
condition
magnetically soft
frequency
percent
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丁燕红
田瑞洁
薛珂
苏永志
马叙
王晓姹
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Tianjin University of Technology
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Tianjin University of Technology
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Abstract

The invention relates to a magnetically soft alloy having high initial magnetic conductivity and used under a high-frequency condition. The magnetically soft alloy comprises the following components by mass percent: 15.38 percent of Fe, 0.6 percent of Cu, 2.5 percent of Nb, 11 percent of Si, 9 percent of B and the balance being Co. The preparation method comprises the following steps: uniformly mixing the components according the mass percent, smelting the mixture in a vacuum induction furnace to form master alloy ingot, and producing an amorphous alloy strip through a single-roll melt rotating fast quenching method after the master alloy ingot is cooled; and heating, preserving the heat and cooling the amorphous alloy strip in a magnetic-field-free vacuum tubular furnace. The magnetically soft alloy has the advantages that the preparation process is simple and the cost is low; the high-frequency performance is excellent, and the relaxation frequency reaches up to 5.03MHz; the quality factor of the magnetically soft alloy is 5.08 under the condition of 1MHz; the initial magnetic conductivity is maintained at 260 under the condition that the frequency is 1kHz to 1MHz and the magnetic field is 0.05A/m.

Description

A kind of for high frequency condition and there is the magnetically soft alloy of high initial magnetoconductivity
Technical field
The present invention relates to magnetic function soft magnetic material field, is exactly a kind of for high frequency condition and have the magnetically soft alloy of high initial magnetoconductivity specifically.
Background technology
Soft magnetic material refers to that those have the metallicl magnetic material of low-coercivity, high magnetic permeability.It is at electric power, in electronics and Modern New Technology, there is important and application widely, particularly along with the development of high frequency technique, high frequency characteristics to soft magnetic material is had higher requirement, general is high magnetic permeability and low loss to the requirement of soft magnetic material, in the time being applied to high-frequency, more require in wide band limits, to there is high magnetic permeability and low-loss, i.e. good high quality factor.Magnetic permeability is one of basic parameter of soft magnetic material, mainly refers to initial permeability μ ibe the permeability that working point is positioned at magnetization curve initial part, for the soft magnetic material of applying under low-intensity magnetic field, this is most important performance index.
The people such as Yoshizawa in 1988 have reported FeNbSiBCu nanometer crystal alloy, and such alloy has caused widely and paid close attention to its excellent soft magnetic characteristic and cheap preparation cost.Non-crystaline amorphous metal forms the nanocrystal that is uniformly distributed in noncrystal substrate after Annealing Crystallization, intercrystalline exchange coupling averages out magnetocrystalline anisotropy, thereby effective anisotropy constant (K) reduces greatly, cause nanometer crystal alloy to obtain excellent soft magnetic characteristic.Fe base nanometer crystal magnetically soft alloy is taking FeNbSiBCu (trade names are as Finemet) and FeZrBCu (trade names are as Nanoperm) as Typical Representative, under low frequency condition, there is high magnetic permeability, the soft magnetic characteristic that low coercive force etc. are excellent.But the relaxation frequency of Fe Based Nanocrystalline Alloys is lower, under high frequency loss serious, therefore can not be applied under high frequency condition.The relaxation frequency f of magnetically soft alloy 0to evaluate two important parameters of its high frequency performance with quality factor q.Higher relaxation frequency and larger quality factor illustrative material have good high frequency performance.Under alternating magnetic field condition, people wish the higher initial permeability under material low frequency to be remained to higher frequency.The high initial magnetoconductivity magnetically soft alloy that therefore can be applied under high frequency condition must obtain extensive use.The people such as Miiller find that in Finemet amorphous alloy, substituting Fe by Co part can reduce saturation magnetostriction constant, and this is conducive to carry heavy alloyed soft magnetic characteristic.Meanwhile, in FeSiB non-crystaline amorphous metal, add Co after anisotropy improve, and larger anisotropy improves the resonance frequency of material, can expand the frequency range of materials'use.
By alloy element proportioning and suitable annealing process, can realize control magnetic property, as obtained high relaxation frequency soft magnetic material.But, high-frequency soft magnetic material is except having high relaxation frequency, also should there be higher initial permeability, high quality factor, low energy loss and wide frequency band etc., and traditional iron nickel system alloy is often only pursued the performance of single aspect, cannot take into account other parameters, make material property fail to reach good balance.
Find at Fe by analyzing us 73.5cu 1nb 3si 13.5b 9in nanometer crystal alloy, replace Fe can effectively carry heavy alloyed relaxation frequency by Co part: by original 10 4hz brings up to 10 6hz, has improved 2 orders of magnitude.But at Fe 73.5cu 1nb 3si 13.5b 9in alloy, replace the quality factor of the nanometer crystal alloy that Fe forms not high by Co part, under 1MHz condition, (Fe 0.5co 0.5) 73.5cu 1nb 3si 13.5b 9the quality factor of nanometer crystal alloy are slightly larger than 1.
Fe under room temperature 76.9cu 0.6nb 2.5si 11b 9there are more high magnetic permeability and quality factor.Be under 1KHz, the magnetic field intensity condition that is 0.05A/m in frequency, Fe 76.9cu 0.6nb 2.5si 11b 9the relative permeability of nanometer crystal alloy can reach 20.9 × 10 4.This just provides advantage for further putting forward heavy alloyed quality factor after the alternative Fe of Co.Therefore we are at Fe 76.9cu 0.6nb 2.5si 11b 9on alloy basis, replace Fe by Co part, prepare the nano-crystal soft magnetic alloy with high frequency stability.
The people such as nearest Yoshizawa are at Fe 78.8cu 0.6nb 2.6si 9b 9on the basis of alloy, add Co and make Fe 8.8co 70cu 0.6nb 2.6si 9b 9nanometer crystal alloy, its relative permeability is μ (0.05A/m, 100KHz)=205, quality factor are Q (1MHz)=13.4.Under high frequency condition (1MHz), although (Fe 0.2co 0.8) 76.9cu 0.6nb 2.5si 11b 9the quality factor of nanometer crystal alloy compare Fe 8.8co 70cu 0.6nb 2.6si 9b 9the quality factor of nanometer crystal alloy are low, but under 1MHz condition (Fe 0.2co 0.8) 76.9cu 0.6nb 2.5si 11b 9nanometer crystal alloy has the Fe of ratio 8.8co 70cu 0.6nb 2.6si 9b 9the magnetic permeability that nanometer crystal alloy is high 1 times, and the characteristic with frequency change hardly within the scope of 1MHz of the real part with complex permeability.
Summary of the invention
The object of the invention is for above-mentioned existing problems, provide a kind of for high frequency condition and there is the magnetically soft alloy of high initial magnetoconductivity, this magnetically soft alloy is nanometer crystal alloy, still has high initial permeability under upper frequency, has higher quality factor and relaxation frequency simultaneously.
Technical scheme of the present invention:
For high frequency condition and there is the magnetically soft alloy of high initial magnetoconductivity, formed by Fe, Co, Cu, Nb, Si and B, the mass percent of each component is: Fe15.38%, Cu0.6%, Nb2.5%, Si11%, B9%, surplus is Co.
Described for high frequency condition and have the preparation method of the magnetically soft alloy of high initial magnetoconductivity, step is as follows:
1) preparation of non-crystaline amorphous metal
By mass percentage purity is all not less than to 99.9% the each component of Fe, Co, Cu, Nb, Si and B and mixes, in vaccum sensitive stove, be smelted into master alloy ingot, weightless lower than 5%, be cooled to that to adopt single roller melt rotation quick quenching technique to prepare composition after room temperature be Fe 15.38co 61.52cu 0.6nb 2.5si 11b 9aMORPHOUS ALLOY RIBBONS, width is 5mm, thickness is 25 μ m;
2) preparation of nanometer crystal alloy sample
Above-mentioned AMORPHOUS ALLOY RIBBONS is placed in the vacuum tube furnace without magnetic field, and in stove, vacuum degree reaches 1 × 10 -3under Pa condition, be warming up to 723K and be incubated 30min with the firing rate of 15K/min, then cool to room temperature with the furnace, can make for high frequency condition and there is the nano-crystal soft magnetic alloy of high initial magnetoconductivity.
Advantage of the present invention and beneficial effect are:
This soft magnetism magnetically soft alloy preparation technology is simple, cost is low; High frequency performance is superior, and its relaxation frequency is up to 5.03MHz; Under the condition of 1MHz, its quality factor are 5.08; In the scope that is 1kHz-1MHz in frequency, under the condition that is 0.05A/m of magnetic field, initial permeability remains on 260 invariable.
Brief description of the drawings
Fig. 1 is (Fe 1-xco x) 76.9cu 0.6nb 2.5si 11b 9in, x is respectively the nano-crystal soft magnetic alloy plural number initial permeability of preparing under 0,0.1,0.3,0.5,0.8 condition with frequency variation curve (H=0.05A/m), wherein: (a) being real part, is (b) imaginary part.
Fig. 2 is (Fe 1 ?xco x) 76.9cu 0.6nb 2.5si 11b 9in, x is respectively real part μ ', the relaxation frequency f of the complex permeability of the nano-crystal soft magnetic alloy of preparing under 0,0.1,0.3,0.5,0.8 condition 0, quality factor q and electricalresistivityρ be with Co content relation.
Embodiment
Embodiment:
For high frequency condition and there is the magnetically soft alloy of high initial magnetoconductivity, formed by Fe, Co, Cu, Nb, Si and B, the mass percent of each component is: Fe15.38%, Cu0.6%, Nb2.5%, Si11%, B9%, surplus is Co; This magnetically soft alloy represents to be (Fe with chemical general formula 1-xco x) 76.9cu 0.6nb 2.5si 11b 9, in formula: x=0.8.
Described for high frequency condition and have the preparation method of the magnetically soft alloy of high initial magnetoconductivity, step is as follows:
1) preparation of non-crystaline amorphous metal
By mass percentage purity is all not less than to 99.9% the each component of Fe, Co, Cu, Nb, Si and B and mixes, be smelted into master alloy ingot in vaccum sensitive stove, weightlessness is 3%, is cooled to that to adopt single roller melt rotation quick quenching technique to prepare composition after room temperature be Fe 15.38co 61.52cu 0.6nb 2.5si 11b 9aMORPHOUS ALLOY RIBBONS, width is 5mm, thickness is 25 μ m;
2) preparation of nanometer crystal alloy sample
Above-mentioned AMORPHOUS ALLOY RIBBONS is placed in the vacuum tube furnace without magnetic field, and in stove, vacuum degree reaches 1 × 10 - 3under Pa condition, be warming up to 723K and be incubated 30min with the firing rate of 15K/min, then cool to room temperature with the furnace, can make for high frequency condition and there is the nano-crystal soft magnetic alloy of high initial magnetoconductivity.
High frequency performance detects:
Comparative sample is set: select altogether the magnetically soft alloy sample of five different Co content, represent (Fe with chemical general formula 1-xco x) 76.9cu 0.6nb 2.5si 11b 9, in formula: x is respectively 0,0.1,0.3,0.5,0.8, the preparation method of nano-crystal soft magnetic alloy sample is identical.
Detection method: alloy thin band is prepared into ring-type sample, on ring-type sample, be wound around enamelled wire, enamelled wire two ends must be with being connected with electric impedance analyzer after sand papering, detecting respectively each nano-crystal soft magnetic alloy sample is 1kHz in frequency, and magnetic field is initial permeability μ under 0.05A/m condition, relaxation frequency f 0with the quality factor q under 1MHz condition.
Table 1 is that each sample is 1kHz in frequency, and magnetic field is initial permeability μ under 0.05A/m condition, relaxation frequency f 0with the quality factor q under 1MHz condition.
Table 2 is that each sample is the initial permeability μ (real part) under 0.05A/m condition in magnetic field.
Fig. 1 is (Fe 1-xco x) 76.9cu 0.6nb 2.5si 11b 9in, x is respectively the nano-crystal soft magnetic alloy plural number initial permeability of preparing under 0,0.1,0.3,0.5,0.8 condition with frequency variation curve (H=0.05A/m), wherein: (a) being real part, is (b) imaginary part.
Fig. 2 is (Fe 1 ?xco x) 76.9cu 0.6nb 2.5si 11b 9in, x is respectively real part μ ', the relaxation frequency f of the complex permeability of the nano-crystal soft magnetic alloy of preparing under 0,0.1,0.3,0.5,0.8 condition 0, quality factor q and electricalresistivityρ be with Co content relation.
Testing result shows: the high frequency performance optimum of alloy in the time that Co content is x=0.8.
Table 1
Co content x μ (1kHz,0.05A/m) f 0(MHz) Q (1MHz)
0 3660 0.413 0.73
0.1 2737 0.555 1
0.3 1851 0.744 1.1013
0.5 849 4.34 3.7869
0.8 262 5.03 5.0822
f X=0 X=0.1 X=0.3 X=0.5 X=0.8
1000 3660.96862 2737.51551 1851.23667 849.92623 262.67269
1160 3664.81228 2728.8688 1849.26381 857.211 267.11724
1340 3656.78647 2739.08313 1856.69487 856.80762 261.3109
1550 3652.56507 2732.17897 1854.5237 860.85755 266.95357
1800 3652.00336 2734.35329 1855.39142 857.35119 263.08689
2080 3645.2972 2737.05335 1848.84362 858.14335 267.58609
2410 3642.25318 2731.14981 1849.66685 857.59718 266.07729
2800 3641.3775 2730.46774 1851.39585 858.89122 266.42879
3240 3635.85608 2727.14919 1850.02434 856.27395 267.31958
3750 3630.46711 2729.29529 1850.45257 856.53245 266.53283
4350 3625.97344 2725.44169 1851.13323 855.89872 265.76829
5030 3622.34319 2727.21867 1850.02434 857.00827 266.23132
5830 3619.33596 2723.39795 1847.29149 858.23247 266.46602
6750 3613.81208 2727.5549 1847.75938 857.3637 266.117
7820 3607.95952 2726.19851 1847.85156 857.26833 266.77491
9060 3606.06345 2720.50403 1848.1785 856.89726 267.1274
10500 3598.71218 2721.93176 1846.00787 856.1593 266.29131
12200 3592.14093 2721.44014 1845.76079 856.81283 265.54785
14100 3584.3604 2716.70627 1843.57998 856.78313 266.02205
16300 3577.33537 2719.08034 1843.90209 856.31877 266.38132
18900 3569.12314 2714.54901 1841.89118 856.42978 266.43429
21900 3555.09024 2711.84677 1841.14941 856.23174 266.02858
25300 3544.03758 2709.442 1838.09874 857.55601 266.24276
29400 3529.64165 2705.15726 1837.2873 856.63668 265.92574
34000 3514.70118 2700.97426 1835.2169 856.66691 265.9133
39400 3495.3995 2696.90695 1833.78106 855.77156 265.96201
45600 3473.97363 2688.28164 1831.13879 856.65492 266.08622
52800 3446.03783 2680.76024 1828.37647 855.98679 265.92753
61200 3401.37587 2668.41594 1824.43557 855.47554 265.92072
70900 3357.21429 2654.66036 1822.08807 855.61886 265.84147
82100 3287.67527 2635.81234 1822.38178 855.58029 265.84414
95100 3198.16002 2613.04808 1825.45442 854.60155 265.57197
110000 3106.93511 2583.90043 1710.69193 852.5758 265.15028
128000 3005.81531 2546.81234 1701.91938 851.75862 265.25316
148000 2900.01296 2500.50093 1695.08752 849.78291 264.78881
171000 2772.4855 2443.68486 1673.82662 848.2705 264.69322
198000 2627.19186 2374.99907 1642.50149 846.43967 264.47012
230000 2466.48434 2292.44324 1601.65669 843.89901 264.20424
266000 2292.49843 2196.65261 1551.63307 840.60633 263.8301
308000 2108.55899 2086.79249 1492.06887 836.20826 263.28133
357000 1919.20336 1965.52574 1422.96194 830.9633 262.63605
413000 1728.9718 1833.62624 1344.23511 824.4535 261.78948
479000 1542.20788 1694.81576 1257.47051 816.22751 260.6905
555000 1363.70058 1552.08158 1164.64692 806.37186 259.32389
642000 1197.13069 1409.07289 1069.24858 794.51286 257.57182
744000 1044.89884 1269.21154 972.15608 780.76415 255.2703
862000 910.35934 1135.84708 876.61786 763.83896 252.50539
998000 792.63332 1010.57568 784.1078 746.01373 249.02556
1.16E6 693.19889 897.53567 697.85451 725.7328 244.84765
1.34E6 608.25482 792.78784 617.71811 702.87316 239.73573
1.55E6 536.08655 698.62624 544.56792 677.90127 233.6349

Claims (2)

1. one kind for high frequency condition and have the magnetically soft alloy of high initial magnetoconductivity, it is characterized in that: formed by Fe, Co, Cu, Nb, Si and B, the mass percent of each component is: Fe15.38%, Cu0.6%, Nb2.5%, Si11%, B9%, surplus is Co.
2. as claimed in claim 1 for high frequency condition and there is the preparation method of the magnetically soft alloy of high initial magnetoconductivity, it is characterized in that step is as follows:
1) preparation of non-crystaline amorphous metal
By mass percentage purity is all not less than to 99.9% the each component of Fe, Co, Cu, Nb, Si and B and mixes, in vaccum sensitive stove, be smelted into master alloy ingot, weightless lower than 5%, be cooled to that to adopt single roller melt rotation quick quenching technique to prepare composition after room temperature be Fe 15.38co 61.52cu 0.6nb 2.5si 11b 9aMORPHOUS ALLOY RIBBONS, width is 5mm, thickness is 25 μ m;
2) preparation of nanometer crystal alloy sample
Above-mentioned AMORPHOUS ALLOY RIBBONS is placed in the vacuum tube furnace without magnetic field, and in stove, vacuum degree reaches 1 × 10 -3under Pa condition, be warming up to 723K and be incubated 30min with the firing rate of 15K/min, then cool to room temperature with the furnace, can make for high frequency condition and there is the nano-crystal soft magnetic alloy of high initial magnetoconductivity.
CN201410298274.3A 2014-06-26 2014-06-26 Magnetically soft alloy having high initial magnetic conductivity and used under high-frequency condition Pending CN104021910A (en)

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CN105755368A (en) * 2016-04-08 2016-07-13 郑州大学 Iron-based nanocrystalline magnetically soft alloy and application thereof

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