CN104014831A - Method and clamp for clamping thin-walled cylinder-shaped workpieces - Google Patents
Method and clamp for clamping thin-walled cylinder-shaped workpieces Download PDFInfo
- Publication number
- CN104014831A CN104014831A CN201410224700.9A CN201410224700A CN104014831A CN 104014831 A CN104014831 A CN 104014831A CN 201410224700 A CN201410224700 A CN 201410224700A CN 104014831 A CN104014831 A CN 104014831A
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- China
- Prior art keywords
- cover plate
- nut cover
- thin
- mandrel
- walled cylindrical
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- 238000000034 method Methods 0.000 title claims abstract description 6
- 229920003225 polyurethane elastomer Polymers 0.000 claims abstract description 9
- 230000005489 elastic deformation Effects 0.000 claims abstract 2
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000005060 rubber Substances 0.000 claims description 10
- 229920002635 polyurethane Polymers 0.000 claims 1
- 239000004814 polyurethane Substances 0.000 claims 1
- 206010044565 Tremor Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/40—Expansion mandrels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
一种薄壁圆筒状工件的装夹方法及夹具,包括气囊2、聚氨酯橡胶3、连接管4、心轴5、内螺母盖板7和外螺母盖板8组成,通过气囊2、聚氨酯橡胶3的径向弹性变形,以及连接管4、内螺母盖板7、外螺母盖板8的保持力,实现薄壁圆筒状工件的均匀夹持;其特征是依次将连接管4、气囊2、聚氨酯橡胶3安装在心轴5上,随后先拧紧内螺母盖板7,再装上外螺母盖板8并拧紧,实现薄壁圆筒状工件保持夹具的装配。
A clamping method and fixture for a thin-walled cylindrical workpiece, comprising an airbag 2, polyurethane rubber 3, a connecting pipe 4, a mandrel 5, an inner nut cover plate 7 and an outer nut cover plate 8, through the airbag 2, polyurethane rubber 3 Radial elastic deformation, as well as the holding force of the connecting pipe 4, the inner nut cover plate 7, and the outer nut cover plate 8, realize the uniform clamping of thin-walled cylindrical workpieces; Installed on the mandrel 5, then tighten the inner nut cover plate 7 first, then install the outer nut cover plate 8 and tighten it, so as to realize the assembly of the thin-walled cylindrical workpiece holding fixture.
Description
所属技术领域Technical field
本发明提出一种薄壁圆筒状工件的装夹方法及夹具,涉及到机械设计的技术领域。The invention provides a clamping method and a clamp for a thin-walled cylindrical workpiece, and relates to the technical field of mechanical design.
背景技术Background technique
目前,在对薄壁圆筒状工件进行如内孔磨削、车削等精加工时,普遍采用在工件外圆附加弹性套的径向夹持或用三爪卡盘夹持方式固定,容易使工件产生夹持变形,加工精度难以保证,生产效率低。At present, when finishing thin-walled cylindrical workpieces such as inner hole grinding and turning, radial clamping with an elastic sleeve attached to the outer circle of the workpiece or clamping with a three-jaw chuck is generally used to fix the workpiece, which is easy to produce The clamping is deformed, the processing accuracy is difficult to guarantee, and the production efficiency is low.
发明内容Contents of the invention
本发明提供一种薄壁圆筒状工件的装夹方法及夹具。该夹具由气囊2、聚氨酯橡胶3、连接管4、心轴5、内螺母盖板7和外螺母盖板8组成。The invention provides a clamping method and a clamp for a thin-walled cylindrical workpiece. The fixture is composed of air bag 2, polyurethane rubber 3, connecting pipe 4, mandrel 5, inner nut cover plate 7 and outer nut cover plate 8.
将连接管4与气囊2先后安装在心轴上,再将聚氨酯橡胶3套在气囊上,橡胶节数按工件实际长度自行增减,首末两端为带有裙边的橡胶套,以防止气囊产生应力集中。再将工件6套在橡胶套上,此时橡胶套外径小于工件内径,且橡胶套总长略小于工件实际长度。分别将左右、内外螺母盖板7、8拧至刚好与橡胶套接触位置。待充气完成后即可充分而均匀的夹紧工件。Install the connecting pipe 4 and the air bag 2 on the mandrel successively, and then put the polyurethane rubber 3 on the air bag. produce stress concentrations. The workpiece 6 is set on the rubber sleeve again, and now the outer diameter of the rubber sleeve is smaller than the inner diameter of the workpiece, and the total length of the rubber sleeve is slightly less than the actual length of the workpiece. Screw the left and right, inner and outer nut cover plates 7 and 8 to the position just in contact with the rubber sleeve respectively. After the inflation is completed, the workpiece can be fully and evenly clamped.
该夹具的特点是:The features of this fixture are:
1.该夹具能够提供一种对工件的任何部位都能够无遗漏地从内周面侧切实地支撑,能够发挥不逊于加工压的牢固的保持力,且即使局部地施加强的加工力时也难以变形,能够进行高精度的机械加工;1. The jig can provide any part of the workpiece that can be reliably supported from the inner peripheral surface side without omission, and can exert a firm holding force that is not inferior to the processing pressure, and it is difficult to apply a strong processing force even if it is locally applied. Deformation, capable of high-precision machining;
2.聚氨酯橡胶既具有流体各向流动的性质,又像刚体那样具有一定的硬度和刚度,不会流散,耐磨性好,强度高,弹性好,耐老化,耐油性好;2. Polyurethane rubber not only has the property of fluid flow in all directions, but also has a certain hardness and rigidity like a rigid body, will not flow, has good wear resistance, high strength, good elasticity, aging resistance, and good oil resistance;
3.可对橡胶套外圈部分施加周向预紧力,防止工件在加工过程中的颤动。3. The circumferential preload can be applied to the outer ring of the rubber sleeve to prevent the workpiece from vibrating during processing.
附图说明Description of drawings
图1为薄壁圆筒状工件保持夹具的主视图。Fig. 1 is a front view of a thin-walled cylindrical workpiece holding jig.
图2为薄壁圆筒状工件保持夹具的三维图。Fig. 2 is a three-dimensional view of a thin-walled cylindrical workpiece holding jig.
图3为薄壁圆筒状工件保持夹具的剖视图。Fig. 3 is a cross-sectional view of a thin-walled cylindrical workpiece holding jig.
具体实施方式Detailed ways
将内螺母盖板7以较小的力旋紧,使每节橡胶套之间没有间隙,再以同样大小的力将外螺母盖板8旋紧,外螺母盖板8的外径略小于工件6内径。此时,通过心轴5末端的气孔1给气囊2充气,气囊2膨胀使聚氨酯橡胶3沿心轴直径向外发生弹性变形,充气至夹紧工件。外螺母盖板8与橡胶接触部分粗糙度较高,此时再以较大力拧紧外螺母盖板8,给橡胶套施加一预紧力,带动橡胶套外圈部分转动一定角度,以防止工件加工时的颤动。心轴5左半部分的螺纹与右半部分的螺纹旋向相反,且左右、内外螺母盖板7、8旋紧方向与车削时心轴5的转动方向相反。加工完成后,先拧松左右外螺母盖板8,再排出气囊2内空气。Tighten the inner nut cover plate 7 with a small force so that there is no gap between each section of the rubber sleeve, and then tighten the outer nut cover plate 8 with the same force. The outer diameter of the outer nut cover plate 8 is slightly smaller than the workpiece 6 inner diameter. At this time, the air bag 2 is inflated through the air hole 1 at the end of the mandrel 5, and the air bag 2 expands so that the polyurethane rubber 3 elastically deforms outward along the diameter of the mandrel, and is inflated to clamp the workpiece. The roughness of the contact part between the outer nut cover plate 8 and the rubber is relatively high. At this time, tighten the outer nut cover plate 8 with greater force to apply a pre-tightening force to the rubber sleeve to drive the outer ring of the rubber sleeve to rotate at a certain angle to prevent the workpiece from being processed. tremors. The screw thread of mandrel 5 left half is opposite to the screw thread of right half, and the direction of rotation of mandrel 5 when left and right, inner and outer nut cover plates 7,8 tightening direction is opposite with turning. After the processing is finished, unscrew the left and right outer nut cover plates 8 earlier, and then discharge the air in the air bag 2.
以上已以较佳实施公开了本发明,然其并非用以限制本发明,凡采取等同替换或等效变换所获得的技术方案,均落在本发明的保护范围内。The present invention has been disclosed above with preferred implementations, but it is not intended to limit the present invention. All technical solutions obtained by adopting equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
Claims (4)
Priority Applications (1)
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CN201410224700.9A CN104014831A (en) | 2014-05-23 | 2014-05-23 | Method and clamp for clamping thin-walled cylinder-shaped workpieces |
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CN201410224700.9A CN104014831A (en) | 2014-05-23 | 2014-05-23 | Method and clamp for clamping thin-walled cylinder-shaped workpieces |
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105818074A (en) * | 2016-06-02 | 2016-08-03 | 苏州工业职业技术学院 | Clamping device for work piece |
CN107695636A (en) * | 2017-11-27 | 2018-02-16 | 湖北六和天轮机械有限公司 | A kind of flywheel ring gear processing method and its gear ring face work fixture |
CN108838888A (en) * | 2018-08-28 | 2018-11-20 | 永春宏达工业设计有限公司 | Auxiliary clamp is used in a kind of processing of bearing holder (housing, cover) grinding machine |
CN108856370A (en) * | 2018-06-13 | 2018-11-23 | 朱婷婷 | A kind of pipe clamping head |
CN109128896A (en) * | 2017-06-15 | 2019-01-04 | 韩华航空航天公司 | Fixing device and method for manufacturing elastic member in fixing device |
RU2688019C1 (en) * | 2018-12-05 | 2019-05-17 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) | Mandrel for securing thin-wall cylindrical workpieces |
CN111085738A (en) * | 2019-12-26 | 2020-05-01 | 铜陵市逸欣机械制造有限公司 | Special tapping clamp for automobile steering gear box shell |
CN111230527A (en) * | 2020-02-27 | 2020-06-05 | 山东大学 | Auxiliary supporting device, system and method for thin-wall cylindrical part machining |
CN111993173A (en) * | 2020-08-29 | 2020-11-27 | 中国航发南方工业有限公司 | Device for processing thin-wall blind hole slender shaft |
CN112008445A (en) * | 2020-08-29 | 2020-12-01 | 中国航发南方工业有限公司 | Blind hole slender shaft inner supporting method |
CN112008603A (en) * | 2020-08-29 | 2020-12-01 | 中国航发南方工业有限公司 | Blind hole slender shaft inner supporting device |
CN112692318A (en) * | 2021-01-06 | 2021-04-23 | 贵州龙飞气弹簧有限责任公司 | Tool for machining outer circle of thin-wall long aluminum pipe and using method of tool |
CN112872858A (en) * | 2021-02-12 | 2021-06-01 | 黄吉 | Quick drilling equipment |
CN113231850A (en) * | 2021-05-17 | 2021-08-10 | 西安交通大学 | Rigid-free inner hub flexible supporting device for complex thin-walled part |
CN119077661A (en) * | 2024-11-06 | 2024-12-06 | 西安市康铖机械制造有限公司 | A clamping device for machining aviation thin-walled parts |
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JPS5326871A (en) * | 1976-08-24 | 1978-03-13 | Goodyear Tire & Rubber | Apparatus for forming pneumatic spring |
US5951023A (en) * | 1998-05-28 | 1999-09-14 | Jrc Web Accessories, Inc. | Air chuck |
CN101722337A (en) * | 2008-10-10 | 2010-06-09 | 江苏飞船股份有限公司 | Expanding type mandrel clamp |
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Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105818074A (en) * | 2016-06-02 | 2016-08-03 | 苏州工业职业技术学院 | Clamping device for work piece |
CN109128896B (en) * | 2017-06-15 | 2021-11-30 | 韩华航空航天公司 | Fixing device and method for manufacturing elastic member in fixing device |
CN109128896A (en) * | 2017-06-15 | 2019-01-04 | 韩华航空航天公司 | Fixing device and method for manufacturing elastic member in fixing device |
CN107695636A (en) * | 2017-11-27 | 2018-02-16 | 湖北六和天轮机械有限公司 | A kind of flywheel ring gear processing method and its gear ring face work fixture |
CN108856370A (en) * | 2018-06-13 | 2018-11-23 | 朱婷婷 | A kind of pipe clamping head |
CN108838888A (en) * | 2018-08-28 | 2018-11-20 | 永春宏达工业设计有限公司 | Auxiliary clamp is used in a kind of processing of bearing holder (housing, cover) grinding machine |
RU2688019C1 (en) * | 2018-12-05 | 2019-05-17 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Тульский государственный университет" (ТулГУ) | Mandrel for securing thin-wall cylindrical workpieces |
CN111085738A (en) * | 2019-12-26 | 2020-05-01 | 铜陵市逸欣机械制造有限公司 | Special tapping clamp for automobile steering gear box shell |
CN111230527A (en) * | 2020-02-27 | 2020-06-05 | 山东大学 | Auxiliary supporting device, system and method for thin-wall cylindrical part machining |
CN111993173A (en) * | 2020-08-29 | 2020-11-27 | 中国航发南方工业有限公司 | Device for processing thin-wall blind hole slender shaft |
CN112008603A (en) * | 2020-08-29 | 2020-12-01 | 中国航发南方工业有限公司 | Blind hole slender shaft inner supporting device |
CN112008603B (en) * | 2020-08-29 | 2021-08-06 | 中国航发南方工业有限公司 | Blind hole slender shaft inner supporting device |
CN112008445A (en) * | 2020-08-29 | 2020-12-01 | 中国航发南方工业有限公司 | Blind hole slender shaft inner supporting method |
CN112008445B (en) * | 2020-08-29 | 2022-01-04 | 中国航发南方工业有限公司 | Blind hole slender shaft inner supporting method |
CN112692318A (en) * | 2021-01-06 | 2021-04-23 | 贵州龙飞气弹簧有限责任公司 | Tool for machining outer circle of thin-wall long aluminum pipe and using method of tool |
CN112872858A (en) * | 2021-02-12 | 2021-06-01 | 黄吉 | Quick drilling equipment |
CN113231850A (en) * | 2021-05-17 | 2021-08-10 | 西安交通大学 | Rigid-free inner hub flexible supporting device for complex thin-walled part |
CN119077661A (en) * | 2024-11-06 | 2024-12-06 | 西安市康铖机械制造有限公司 | A clamping device for machining aviation thin-walled parts |
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Application publication date: 20140903 |