CN104014728A - Alcohol-based foundry coating of blast furnace slag and fabrication method thereof - Google Patents

Alcohol-based foundry coating of blast furnace slag and fabrication method thereof Download PDF

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CN104014728A
CN104014728A CN201410194592.5A CN201410194592A CN104014728A CN 104014728 A CN104014728 A CN 104014728A CN 201410194592 A CN201410194592 A CN 201410194592A CN 104014728 A CN104014728 A CN 104014728A
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parts
add
alcohol
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stir
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CN104014728B (en
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方学军
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Guangxi Shenglong Metallurgical Co Ltd
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Abstract

The invention discloses an alcohol-based foundry coating of blast furnace slag. The alcohol-based foundry coating is characterized by being prepared from the following raw materials in parts by weight: 30-40 parts of flint clay, 40-50 parts of chromite, 2-4 parts of clay sand, 15-20 parts of blast furnace slag, 4-8 parts of sodium silicate-bonded sand, 1-2 parts of TRFR high-flame retardant and high-viscosity resin, 0.2-0.5 part of silane coupling agent, 0.3-0.6 part of polyvinyl alcohol fiber, 0.4-0.7 part of sodium carbonate, 9-12 parts of chestnut shell, 1-3 parts of vinyl silicone oil, 2-6 parts of phenolic resin, 3-4 parts of hexamine, 40-55 parts of ethanol and 3-6 parts of assistant. The alcohol-based foundry coating is low in production cost, and the blast furnace slag is added to the raw materials, so that not only is the problem of discharge of the waste solved, but also the suspendability of the coating is improved, and comprehensive utilization of the blast furnace slag is achieved. Therefore, the alcohol-based foundry coating has strong market competition ability as well as promotion and application values.

Description

A kind of blast-furnace cinder alcohol-base foundry coating and preparation method thereof
Technical field
The present invention relates to cast paint field, be specifically related to a kind of blast-furnace cinder alcohol-base foundry coating and preparation method thereof.
Background technology
Cast paint refers to for being coated in die cavity or core surface, to change the casting auxiliary material of the performances such as its surperficial refractoriness, chemical stability, anti-metal erosion, anti-stick grittiness, the disperse system that it is comprised of the material of multiple different in kind, it forms and mainly comprises the compositions such as refractory material, suspending agent, carrier, binding agent and special additive.While acting on foundry goods, require coating have good processing performance, service behaviour, quality stability and apply reappearance, can play on the one hand heat insulation, equalization temperature, exempt the object of the impingment corrosion of molten metal, can prevent on the other hand the defects such as cracking that cast product causes because Local cooling is too fast, sand holes, white iron formation.Cast paint is of a great variety, substantially can be divided into two classes: water based paint and alcohol-base paint.Wherein alcohol-base paint is both curable by lighting in coating, does not need to dry, and can shorten the production cycle, simplifies technique, reduces drying plant investment, is to be cast a kind of quick drying paint that boundary is widely used, and has been widely used in the production of steel, iron, coloured foundry goods.
Yet in prior art, alcohol-base foundry coating has many defects, such as: suspension stability is poor, in long-distance transport and easily layering in depositing process, resistance to elevated temperatures is poor, hardness is low, a little less than poor chemical stability, low, the anti-stick grittiness of anti-metal performance of flushing etc., make alcohol-base foundry coating function singleness, cannot meet large-scale industrial production.
Summary of the invention
Object of the present invention is just to provide a kind of blast-furnace cinder alcohol-base foundry coating and preparation method thereof, to overcome the deficiencies in the prior art.
The object of the present invention is achieved like this:
A kind of blast-furnace cinder alcohol-base foundry coating, it is characterized in that, by the raw material of following weight portion, made: flint clay 30-40, chromite 40-50, clay-bonded sand 2-4, blast-furnace cinder 15-20, water-glass sand 4-8, the high tackifying resin 1-2 of TRFR high flame retardant, silane coupler 0.2-0.5, vinal 0.3-0.6, sodium carbonate 0.4-0.7, chestnut shell 9-12, vinyl silicone oil 1-3, phenolic resins 2-6, hexa 3-4, ethanol 40-55, auxiliary agent 3-6.
Described auxiliary agent is made by following raw materials in part by weight: pig bone 25-30, rectorite 35-45, metakaolin 65-95, silicon ash 30-45, Silane coupling reagent KH-570 2-6, Ludox 0.4-0.8, nano carborundum powder 1-3, nano ferriferrous oxide 1.2-3.4, angelica powder 0.6-1.2, sodium carboxymethyl starch 0.4-0.9, carboxymethyl cellulose 4-7, suitable quantity of water, its preparation method is by pig bone, rectorite, metakaolin is put into calcining furnace and calcine 2-3 hour at 560-680 ℃, take out, the hydrochloric acid solution of putting into 8-12% soaks 4-5 hour, filter and take out, use clear water cyclic washing, dry and pulverize, add water and stir pulping, simultaneously, add nano carborundum powder, Ludox, sodium carboxymethyl starch grinds, the dry xeraphium that makes of spraying, get silicon ash, angelica powder and add Silane coupling reagent KH-570 to stir to make slurry, plus nano tri-iron tetroxide grinds 20-30 minute, makes the silicon ash of modification, the above-mentioned xeraphium making, modified silicon ash and other residual components are added to water and grind granulation, dry and get final product.
The preparation method of described a kind of blast-furnace cinder alcohol-base foundry coating, is characterized in that comprising the following steps:
(1) chestnut shell is put into retort calcination processing 3-4 hour at 405-520 ℃, taken out, the hydrochloric acid solution of putting into 10-12% soaks 3-6 hour, filter and take out, use clear water cyclic washing, dry and pulverize, spray vaporific vinyl silicone oil and stir and evenly mix, the modification chestnut shell ash of system;
(2) modification chestnut shell ash above-mentioned steps being made grinds and is heated to 140-160 ℃ together with the ethanol of clay-bonded sand, 1/4 weight, add the high tackifying resin of TRFR high flame retardant, silane coupler, vinal to keep temperature to stir 1-2 hour, be cooled to 50-60 ℃ and add sodium carbonate to grind 30-40 minute;
(3) blast-furnace cinder, chromite are put into calcining furnace and calcine 2-4 hour at 530-680 ℃, take out cooling crush, add the ethanol of 1/5 weight to stir, standing 10-12 hour, then adds water-glass sand, phenolic resins, hexa to be heated to 70-80 ℃ and stirs 30-40 minute;
(4) flint clay is dropped in reactor, add the ethanol agitation grinding 10-15 minute of surplus, then add step (2), (3) product, auxiliary agent, temperature of reaction kettle is slowly risen to 75-85 ℃ simultaneously, keep temperature to stir 20-40 minute, grind until fineness reaches 50 μ m below.
The present invention has following beneficial effect: coating property prepared by the present invention is good, has the advantages such as high temperature resistant, gas permeability is good; Production cost of the present invention is low, and blast-furnace cinder is added in raw material, and a discharge difficult problem that has not only solved discarded object has also improved the suspendability of coating, has realized the comprehensive utilization of blast-furnace cinder, therefore has the very strong market competitiveness and application value.
The specific embodiment
Described a kind of blast-furnace cinder alcohol-base foundry coating, it is characterized in that, by the raw material of following weight portion, made: flint clay 35, chromite 40, clay-bonded sand 2, blast-furnace cinder 15, water-glass sand 4, the high tackifying resin 2 of TRFR high flame retardant, silane coupler 0.2, vinal 0.3, sodium carbonate 0.4, chestnut shell 9, vinyl silicone oil 1, phenolic resins 2, hexa 3, ethanol 46, auxiliary agent 3.
Described auxiliary agent is made by following raw materials in part by weight: pig bone 26, rectorite 38, metakaolin 85, silicon ash 30, Silane coupling reagent KH-570 2, Ludox 0.4, nano carborundum powder 1, nano ferriferrous oxide 1.2, angelica powder 0.6, sodium carboxymethyl starch 0.4, carboxymethyl cellulose 4, suitable quantity of water, its preparation method is by pig bone, rectorite, metakaolin is put into calcining furnace and calcine 2-3 hour at 560-680 ℃, take out, the hydrochloric acid solution of putting into 8-12% soaks 4-5 hour, filter and take out, use clear water cyclic washing, dry and pulverize, add water and stir pulping, simultaneously, add nano carborundum powder, Ludox, sodium carboxymethyl starch grinds, the dry xeraphium that makes of spraying, get silicon ash, angelica powder and add Silane coupling reagent KH-570 to stir to make slurry, plus nano tri-iron tetroxide grinds 20-30 minute, makes the silicon ash of modification, the above-mentioned xeraphium making, modified silicon ash and other residual components are added to water and grind granulation, dry and get final product.
Preparation method comprises the following steps:
(1) chestnut shell is put into retort calcination processing 3-4 hour at 405-520 ℃, taken out, the hydrochloric acid solution of putting into 10-12% soaks 3-6 hour, filter and take out, use clear water cyclic washing, dry and pulverize, spray vaporific vinyl silicone oil and stir and evenly mix, the modification chestnut shell ash of system;
(2) modification chestnut shell ash above-mentioned steps being made grinds and is heated to 140-160 ℃ together with the ethanol of clay-bonded sand, 1/4 weight, add the high tackifying resin of TRFR high flame retardant, silane coupler, vinal to keep temperature to stir 1-2 hour, be cooled to 50-60 ℃ and add sodium carbonate to grind 30-40 minute;
(3) blast-furnace cinder, chromite are put into calcining furnace and calcine 2-4 hour at 530-680 ℃, take out cooling crush, add the ethanol of 1/5 weight to stir, standing 10-12 hour, then adds water-glass sand, phenolic resins, hexa to be heated to 70-80 ℃ and stirs 30-40 minute;
(4) flint clay is dropped in reactor, add the ethanol agitation grinding 10-15 minute of surplus, then add step (2), (3) product, auxiliary agent, temperature of reaction kettle is slowly risen to 75-85 ℃ simultaneously, keep temperature to stir 20-40 minute, grind until fineness reaches 50 μ m below.
The operation technique index of processing the cast paint obtaining by above-described embodiment is as follows:
(1) coating abrasion performance: 0.83;
(2) gas forming amount: 14.1 mL/g;
(3) place 24 hours coating suspension rates: 98%;
(4) coating density: 1.62g/cm 3;
(5) normal temperature strength of coating is higher than 700g/mm;
(6) after 1200 ℃ of roastings the intensity of paint coatings higher than 500g/mm;
(7) coating, oven dry, cooling rear appearance of coat: the uniform coating of flawless, nothing foaming and macroscopic pin hole.

Claims (2)

1. a blast-furnace cinder alcohol-base foundry coating, it is characterized in that, by the raw material of following weight portion, made: flint clay 30-40, chromite 40-50, clay-bonded sand 2-4, blast-furnace cinder 15-20, water-glass sand 4-8, the high tackifying resin 1-2 of TRFR high flame retardant, silane coupler 0.2-0.5, vinal 0.3-0.6, sodium carbonate 0.4-0.7, chestnut shell 9-12, vinyl silicone oil 1-3, phenolic resins 2-6, hexa 3-4, ethanol 40-55, auxiliary agent 3-6, described auxiliary agent is made by following raw materials in part by weight: pig bone 25-30, rectorite 35-45, metakaolin 65-95, silicon ash 30-45, Silane coupling reagent KH-570 2-6, Ludox 0.4-0.8, nano carborundum powder 1-3, nano ferriferrous oxide 1.2-3.4, angelica powder 0.6-1.2, sodium carboxymethyl starch 0.4-0.9, carboxymethyl cellulose 4-7, suitable quantity of water, its preparation method is by pig bone, rectorite, metakaolin is put into calcining furnace and calcine 2-3 hour at 560-680 ℃, take out, the hydrochloric acid solution of putting into 8-12% soaks 4-5 hour, filter and take out, use clear water cyclic washing, dry and pulverize, add water and stir pulping, simultaneously, add nano carborundum powder, Ludox, sodium carboxymethyl starch grinds, the dry xeraphium that makes of spraying, get silicon ash, angelica powder and add Silane coupling reagent KH-570 to stir to make slurry, plus nano tri-iron tetroxide grinds 20-30 minute, makes the silicon ash of modification, the above-mentioned xeraphium making, modified silicon ash and other residual components are added to water and grind granulation, dry and get final product.
2. the preparation method of a kind of blast-furnace cinder alcohol-base foundry coating according to claim 1, is characterized in that comprising the following steps:
(1) chestnut shell is put into retort calcination processing 3-4 hour at 405-520 ℃, taken out, the hydrochloric acid solution of putting into 10-12% soaks 3-6 hour, filter and take out, use clear water cyclic washing, dry and pulverize, spray vaporific vinyl silicone oil and stir and evenly mix, the modification chestnut shell ash of system;
(2) modification chestnut shell ash above-mentioned steps being made grinds and is heated to 140-160 ℃ together with the ethanol of clay-bonded sand, 1/4 weight, add the high tackifying resin of TRFR high flame retardant, silane coupler, vinal to keep temperature to stir 1-2 hour, be cooled to 50-60 ℃ and add sodium carbonate to grind 30-40 minute;
(3) blast-furnace cinder, chromite are put into calcining furnace and calcine 2-4 hour at 530-680 ℃, take out cooling crush, add the ethanol of 1/5 weight to stir, standing 10-12 hour, then adds water-glass sand, phenolic resins, hexa to be heated to 70-80 ℃ and stirs 30-40 minute;
(4) flint clay is dropped in reactor, add the ethanol agitation grinding 10-15 minute of surplus, then add step (2), (3) product, auxiliary agent, temperature of reaction kettle is slowly risen to 75-85 ℃ simultaneously, keep temperature to stir 20-40 minute, grind until fineness reaches 50 μ m below.
CN201410194592.5A 2014-05-09 2014-05-09 A kind of blast-furnace cinder alcohol-base foundry coating and preparation method thereof Active CN104014728B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104475670A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Modified municipal sludge casting coating and manufacturing method thereof
CN104475666A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 High temperature resistant environmentally-friendly casting coating and manufacturing method thereof
CN104475668A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Cristobalite/graphite composite casting coating and manufacturing method thereof
CN104475667A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Zircon coating and manufacturing method thereof
CN104475664A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Building gypsum/attapulgite composite casting coating and manufacturing method thereof
CN107716847A (en) * 2017-09-01 2018-02-23 东风精密铸造安徽有限公司 A kind of cast paint of use for diesel engine water-cooled metal mould centrifugal cast cylinder sleeve

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5419419A (en) * 1977-07-13 1979-02-14 Kubota Ltd Mold coating material for organic casting sand
CN1666828A (en) * 2005-01-18 2005-09-14 湖北工业大学 Anti-seepage burnon casting paint made from alcohol base or aqueous sand powder
CN102527928A (en) * 2012-02-29 2012-07-04 宁波市沧海新材料开发有限公司 Alcohol-group coating for V-method casting and preparation method thereof
CN103042168A (en) * 2012-12-30 2013-04-17 安岳县金龙机械制造有限公司 Lost foam casting coating and preparation method thereof
CN103264142A (en) * 2013-05-30 2013-08-28 苏州兴业材料科技股份有限公司 Zircon power alternative coating for casting and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5419419A (en) * 1977-07-13 1979-02-14 Kubota Ltd Mold coating material for organic casting sand
CN1666828A (en) * 2005-01-18 2005-09-14 湖北工业大学 Anti-seepage burnon casting paint made from alcohol base or aqueous sand powder
CN102527928A (en) * 2012-02-29 2012-07-04 宁波市沧海新材料开发有限公司 Alcohol-group coating for V-method casting and preparation method thereof
CN103042168A (en) * 2012-12-30 2013-04-17 安岳县金龙机械制造有限公司 Lost foam casting coating and preparation method thereof
CN103264142A (en) * 2013-05-30 2013-08-28 苏州兴业材料科技股份有限公司 Zircon power alternative coating for casting and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104475670A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Modified municipal sludge casting coating and manufacturing method thereof
CN104475666A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 High temperature resistant environmentally-friendly casting coating and manufacturing method thereof
CN104475668A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Cristobalite/graphite composite casting coating and manufacturing method thereof
CN104475667A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Zircon coating and manufacturing method thereof
CN104475664A (en) * 2014-10-08 2015-04-01 铜陵瑞莱科技有限公司 Building gypsum/attapulgite composite casting coating and manufacturing method thereof
CN107716847A (en) * 2017-09-01 2018-02-23 东风精密铸造安徽有限公司 A kind of cast paint of use for diesel engine water-cooled metal mould centrifugal cast cylinder sleeve

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