CN104003243A - Automatic soft rope winding and length-measuring device - Google Patents
Automatic soft rope winding and length-measuring device Download PDFInfo
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- CN104003243A CN104003243A CN201410020153.2A CN201410020153A CN104003243A CN 104003243 A CN104003243 A CN 104003243A CN 201410020153 A CN201410020153 A CN 201410020153A CN 104003243 A CN104003243 A CN 104003243A
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- 238000004804 winding Methods 0.000 title claims abstract description 16
- 235000013351 cheese Nutrition 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
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Abstract
本发明涉及软质绳索自动绕盘量长装置，由电动机(1)、减速箱(3)、饶绳盘(5)、支架(6)构成，电动机(1)上方设置一减速箱(3)，电动机(1)与减速箱(3)之间设置一传动带轮(2)，减速箱(3)后侧设置一支架(6)，减速箱(3)与支架(6)之间设置一滑动轴套(4)，支架(6)顶端设置一绕绳盘(5)，绕绳盘(5)下方设置一排绳器(7)，排绳器(7)下方设置一光电编码器(8)，本发明的有益效果为：降低作业人员的劳动强度及人力资源的占用，保障作业人员的人身安全，更进一步提高了绳索检查工作的效率、精度及质量。
The invention relates to a device for automatically winding and measuring the length of a soft rope, which is composed of a motor (1), a reduction box (3), a rope reel (5) and a bracket (6). A reduction box (3) is arranged above the motor (1) , a transmission pulley (2) is set between the motor (1) and the reduction box (3), a bracket (6) is set on the rear side of the reduction box (3), and a sliding frame is set between the reduction box (3) and the bracket (6). Axle sleeve (4), the top of support (6) is provided with a rope reel (5), a row of ropes (7) is arranged below the ropes (5), and a photoelectric encoder (8) is arranged below the ropes (7). ), the beneficial effects of the present invention are: reduce the labor intensity of operators and the occupation of human resources, ensure the personal safety of operators, and further improve the efficiency, precision and quality of rope inspection work.
Description
技术领域technical field
本发明涉及一种能广泛用于输电线路上自动测量长度的，一种轻便携带，方便应用的软质绳索自动饶盘量长装置。The invention relates to a portable and easy-to-use soft rope automatic coil length measuring device which can be widely used for automatic length measurement on transmission lines.
背景技术Background technique
我公司各种规格的软质绳索共计780公里，施工现场每次使用结束都要对绳索进行绕盘检查，并进行计量。目前的绕盘方式主要是通过人工方式进行，不仅占用人力资源，且作业人员的劳动强度很大。计量方式主要是对绳索进行称重，通过绳索的比重进行测算，测量结果误差较大(使用后的绳索不同程度的沾染有泥污等)。公司前期对市场进行了解，没有成型、适用的绕盘装置，决定自定开发研制软质绳索自动绕盘量长装置。Our company has a total of 780 kilometers of soft ropes of various specifications. The ropes must be inspected and measured after each use at the construction site. The current winding method is mainly carried out manually, which not only takes up human resources, but also has a great labor intensity for the operators. The measurement method is mainly to weigh the rope and calculate the specific gravity of the rope, and the measurement result has a large error (the rope after use is contaminated with mud to varying degrees, etc.). The company understood the market in the early stage, and there was no formed and suitable coiling device, so it decided to develop and develop a soft rope automatic coiling length device.
发明内容Contents of the invention
本发明涉及一种能广泛用于电力工程中的，实现各类绳索自动机械化绕盘，并在绕盘的过程中，实现对绳索长度的同步测量的软质绳索自动绕盘量长装置。The invention relates to a soft rope automatic coiling length measuring device which can be widely used in electric power engineering, realizes automatic mechanized coiling of various types of ropes, and realizes synchronous measurement of the length of the ropes during the coiling process.
本发明主要特点在于：由电动机、减速箱、饶绳盘、支架构成，电动机上方设置一减速箱，电动机与减速箱之间设置一传动带轮，减速箱后侧设置一支架，减速箱与支架之间设置一滑动轴套，支架顶端设置一绕绳盘，绕绳盘下方设置一排绳器，排绳器下方设置一光电编码器，其绳索一端连接在绕绳盘上，另一端从排绳器中穿过后从光电编码器中穿出。The main features of the present invention are: it is composed of a motor, a reduction box, a rope reel, and a bracket. A reduction box is arranged above the motor, a transmission pulley is arranged between the motor and the reduction box, a bracket is arranged at the rear side of the reduction box, and the connection between the reduction box and the bracket A sliding bushing is set between them, a rope reel is arranged on the top of the bracket, a rope arrangement is arranged under the rope reel, a photoelectric encoder is arranged under the rope arrangement, one end of the rope is connected to the rope reel, and the other end is connected from the rope arrangement. After passing through the encoder, it passes through the photoelectric encoder.
本发明的有益效果在于：实现各类绳索自动、机械化绕盘，并在绕盘的过程中，实现对绳索长度的同步测量。不仅降低作业人员的劳动强度及人力资源的占用，保障作业人员的人身安全，更进一步提高了绳索检查工作的效率、精度及质量。The invention has the beneficial effects of realizing automatic and mechanized reeling of various types of ropes, and realizing synchronous measurement of the length of the ropes during the reeling process. It not only reduces the labor intensity of operators and the occupation of human resources, but also ensures the personal safety of operators, and further improves the efficiency, accuracy and quality of rope inspection work.
附图说明Description of drawings
图1本发明产品结构示意图Fig. 1 product structure schematic diagram of the present invention
具体实施方式Detailed ways
下面结合附图用具体实施方式对本发明作进一步详细说明The present invention will be described in further detail below with specific embodiments in conjunction with the accompanying drawings
如图1所示：软质绳索自动绕盘量长装置，由电动机1、减速箱3、饶绳盘5、支架6构成，电动机1上方设置一减速箱3，电动机1与减速箱3之间设置一传动带轮2，减速箱3后侧设置一支架6，减速箱3与支架6之间设置一滑动轴套4，支架6顶端设置一绕绳盘5，绕绳盘5下方设置一排绳器7，排绳器7下方设置一光电编码器8，其绳索9一端连接在绕绳盘5上，另一端从排绳器7中穿过后从光电编码器8中穿出。As shown in Figure 1: the soft rope automatic winding length measuring device is composed of a motor 1, a reduction box 3, a rope reel 5, and a support 6. A reduction box 3 is arranged above the motor 1, and between the motor 1 and the reduction box 3 A transmission pulley 2 is set, a bracket 6 is set on the rear side of the reduction box 3, a sliding sleeve 4 is set between the reduction box 3 and the bracket 6, a rope winding disc 5 is set on the top of the bracket 6, and a row of ropes is set below the rope winding disc 5. Device 7, a photoelectric encoder 8 is arranged below the rope row device 7, and one end of its rope 9 is connected on the rope reel 5, and the other end is passed from the photoelectric encoder 8 after passing through the rope row device 7.
一、电动机1：使用电动机1作为动力源，用于驱动绕绳盘5转动，在实现绳索绕盘功能的同时减少环境污染。1. Motor 1: The motor 1 is used as a power source to drive the rope winding reel 5 to rotate, so as to reduce environmental pollution while realizing the rope winding function.
二、传动带轮2：利用传动带将电动机与减速箱进行连接，使电动机1可以驱动减速箱3内齿轮转动。2. Transmission pulley 2: use the transmission belt to connect the motor and the reduction box, so that the motor 1 can drive the internal gear of the reduction box 3 to rotate.
三、减速箱3：为绕绳盘提供稳定、匀速、满足绕盘扭矩的动力。3. Reduction box 3: Provide stable, uniform speed and satisfying winding torque power for the rope reel.
四、滑动轴套4：可以实现减速箱输出轴和绕绳盘绳轴向固定。4. Sliding bushing 4: It can realize the axial fixation of the output shaft of the reduction box and the coiled rope.
五、绕绳盘5：总容绳量为600m，满足各类绳索的绕盘长度。绕绳盘一侧为可拆卸，确保绳索绕盘后可轻松取出。5. Rope reel 5: The total rope capacity is 600m, which can meet the coil length of various types of ropes. One side of the reel is detachable to ensure that the rope can be easily removed after reeling.
六、支架6：用于支撑电动机、减速箱、绕绳架和固定排绳器、光电编码器。6. Bracket 6: used to support the motor, reduction box, rope winding frame, fixed rope arrangement, and photoelectric encoder.
七、排绳器7：与减速箱输出转速匹配，实现绳索整齐、有序排列在绕绳盘上。7. Rope arranging device 7: match the output speed of the reduction box, and realize the neat and orderly arrangement of the ropes on the rope reel.
八、光电编码器8：加装光电编码器8，用于实时测量绳索的长度。8. Photoelectric encoder 8: Add a photoelectric encoder 8 to measure the length of the rope in real time.
九、绳索：9：主要是软质绳索，如杜邦丝绳、迪尼玛绳、锦纶绳等。9. Rope: 9: mainly soft rope, such as Dupont silk rope, Dyneema rope, nylon rope, etc.
主要工作原理Main working principle
将待绕盘绳索9一端绳头经光电编码器8、排绳器7固定在绕绳盘5上。启动电动机1，通过传动带轮2驱动减速箱3齿轮转动，带动绕绳盘5旋转进行绕盘作业。排绳器7自动沿水平方向移动，将绳索9整齐有序地盘绕在绕绳盘上。绳索9绕盘的同时带动光电编码器8输出齿轮转动，自动进行绳索的长度计量工作。One end of the rope 9 to be wound is fixed on the rope reel 5 through the photoelectric encoder 8 and the rope rower 7 . Start the motor 1, drive the reduction box 3 gears to rotate through the transmission pulley 2, and drive the rope winding disk 5 to rotate to carry out the winding operation. The rope puller 7 automatically moves along the horizontal direction, and the rope 9 is neatly and orderly coiled on the rope reel. The rope 9 drives the output gear of the photoelectric encoder 8 to rotate while winding the coil, and automatically carries out the length measurement work of the rope.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410020153.2A CN104003243A (en) | 2014-01-10 | 2014-01-10 | Automatic soft rope winding and length-measuring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410020153.2A CN104003243A (en) | 2014-01-10 | 2014-01-10 | Automatic soft rope winding and length-measuring device |
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| Publication Number | Publication Date |
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| CN104003243A true CN104003243A (en) | 2014-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410020153.2A Pending CN104003243A (en) | 2014-01-10 | 2014-01-10 | Automatic soft rope winding and length-measuring device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104386534A (en) * | 2014-11-19 | 2015-03-04 | 潘翔 | Automatic rubber hose winding device |
| CN104528464A (en) * | 2014-11-26 | 2015-04-22 | 张家港金海港电线电缆有限公司 | Cable rolling machine allowing measurement of cable length |
| CN115477201A (en) * | 2022-09-19 | 2022-12-16 | 国网山东省电力公司莱芜供电公司 | A substation hose automatic winding device |
-
2014
- 2014-01-10 CN CN201410020153.2A patent/CN104003243A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104386534A (en) * | 2014-11-19 | 2015-03-04 | 潘翔 | Automatic rubber hose winding device |
| CN104528464A (en) * | 2014-11-26 | 2015-04-22 | 张家港金海港电线电缆有限公司 | Cable rolling machine allowing measurement of cable length |
| CN115477201A (en) * | 2022-09-19 | 2022-12-16 | 国网山东省电力公司莱芜供电公司 | A substation hose automatic winding device |
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Application publication date: 20140827 |