CN104003192A - Method and device for silver mesh conveying and pick-and-place in automatic production line for cathode pieces - Google Patents

Method and device for silver mesh conveying and pick-and-place in automatic production line for cathode pieces Download PDF

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CN104003192A
CN104003192A CN201410250778.8A CN201410250778A CN104003192A CN 104003192 A CN104003192 A CN 104003192A CN 201410250778 A CN201410250778 A CN 201410250778A CN 104003192 A CN104003192 A CN 104003192A
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silver
net
guide rail
catching robot
belt
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CN104003192B (en
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杨建国
李蓓智
谢卫
吕士银
倪作恒
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Donghua University
Shanghai Institute of Space Power Sources
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Shanghai Institute of Space Power Sources
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The invention provides a method and a device for silver mesh conveying and pick-and-place in an automatic production line for cathode pieces. The device for silver mesh conveying and pick-and-place in the automatic production line for cathode pieces comprises a synchronous belt, wherein the synchronous belt is connected with a drive motor and a transmission respectively; the rotary shaft of the transmission is connected with a silver mesh rotary disc; the drive motor is fixed on a seat; the seat is located on a silver mesh rotary table support; a plurality of silver mesh placement stations are arranged on the silver mesh rotary disc; a main conveying line follow fixture is arranged on a main assembly line for the cathode pieces; a conveying support is arranged on the main assembly line for the cathode pieces; a manipulator conveying belt wheel and a first guide rail are arranged on the conveying support; a conveying belt is fixedly connected with a grabbing manipulator; the grabbing manipulator is capable of moving back and forth between silver mesh conveying stations on the main assembly line for the cathode pieces and the silver mesh placement stations on the silver mesh rotary disc along the first guide rail under the driving of the conveying belt. The method and the device provided by the invention are capable of realizing fully-automatic silver mesh conveying and pick-and-place, thus reducing the labour intensity of workers.

Description

用于负极片自动化生产线的银网输送取放方法及装置Silver mesh conveying and picking method and device for automatic negative electrode sheet production line

技术领域technical field

本发明涉及用于负极片自动化生产线的银网输送取放方法及装置。The invention relates to a method and device for conveying and picking silver nets used in an automatic production line for negative electrodes.

背景技术Background technique

负极片是锌银电池的关键部件,而银网是锌银负极片成型的重要导电部件,在锌银负极片自动成型生产线中,银网输送环节至关重要,银网输送位置精度高低,吸取的稳定性等直接关系着负极片的生产质量,此银网取放输送方法及专用装备取放位置精度高,取放时稳定性好,不易掉落,可以降低工人手工放置银网的随机性,不稳定性,提高负极片生产质量,减少负极片产品中有毒物质对工人身体的伤害,也可以用于其它类似原材料的取放及输送。The negative electrode is the key component of the zinc-silver battery, and the silver mesh is an important conductive part for the forming of the zinc-silver negative electrode. In the automatic forming production line of the zinc-silver negative electrode, the silver mesh transportation link is very important. The accuracy of the silver mesh transportation position is high or low, and the absorption The stability of the silver grid is directly related to the production quality of the negative electrode sheet. This method of picking and placing the silver grid and the special equipment for picking and placing the position have high accuracy, good stability during picking and placing, and are not easy to drop, which can reduce the randomness of workers placing the silver grid manually , Instability, improve the production quality of the negative electrode, reduce the harm of the toxic substances in the negative electrode product to the worker's body, and can also be used for the pick-and-place and transportation of other similar raw materials.

锌银负极片电池广泛应用在航空航天及军工领域,银网是锌银负极片的关键导电部件,由银网骨架和银耳焊接组成,其材质柔软,厚度薄,整体容易弯曲变形,网状结构不易吸取,银网本身焊接尺寸精度不高,在锌银负极片自动化成型生产线中,要求被准确放置在成型负极片的模框中,放置位置不准确将直接导致负极片报废,银网的自动输送及取放是负极片成型的关键工艺,直接关系着负极片成型质量的好坏,因此急需开发一种稳定,高效、高精度的输送及取放银网的自动化专用装备。Zinc-silver negative electrode batteries are widely used in aerospace and military fields. Silver mesh is the key conductive part of zinc-silver negative electrode sheet. It is composed of silver mesh skeleton and tremella welding. Its material is soft, thin, easy to bend and deform, and has a mesh structure. It is not easy to absorb, and the welding size accuracy of the silver mesh itself is not high. In the automatic forming production line of the zinc-silver negative electrode sheet, it is required to be accurately placed in the mold frame for forming the negative electrode sheet. Inaccurate placement will directly lead to the scrapping of the negative electrode sheet. Conveying and pick-and-place is the key process of negative electrode sheet forming, which is directly related to the quality of negative electrode sheet forming. Therefore, it is urgent to develop a stable, efficient, and high-precision automatic special equipment for conveying and picking and placing silver screens.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种负极片银网的取放及输送专用自动化装备,以提高银网的输送效率及精度,最终保证负极片成型的质量稳定及避免有毒物质对工人身体健康的伤害。The technical problem to be solved by the present invention is to provide a special automation equipment for picking, placing and transporting the silver net of the negative electrode, so as to improve the conveying efficiency and precision of the silver net, finally ensure the stable quality of the negative electrode forming and avoid toxic substances from harming the health of the workers. s damage.

为了解决上述技术问题,本发明提供了一种用于负极片自动化生产线的银网输送取放装置,其特征在于,包括机械手传送带轮、主输送线随行夹具、传送带、抓取机械手、第一导轨、真空吸嘴、银网转盘、同步带、分度传感器、驱动电机和机座,同步带分别连接驱动电机和变速箱,变速箱的转轴连接银网转盘,驱动电机固定于机座上,机座位于银网转台支架上,银网转盘上设有多个银网放置工位,主输送线随行夹具设于负极片主流水线上,负极片主流水线上设有传送用支架,传送用支架上设有机械手传送带轮和第一导轨,传送带由电机驱动机械手传送带轮带动,传送带固定连接抓取机械手,抓取机械手可在传送带的带动下沿第一导轨在负极片主流水线上的银网输送工位与银网转盘上的银网放置工位之间来回移动,抓取机械手下端设有真空吸嘴。In order to solve the above-mentioned technical problems, the present invention provides a silver mesh conveying pick-and-place device for the negative electrode sheet automatic production line, which is characterized in that it includes a manipulator conveyor pulley, a main conveyor line accompanying clamp, a conveyor belt, a grabbing manipulator, and a first guide rail , vacuum nozzle, silver screen turntable, synchronous belt, indexing sensor, drive motor and machine base, the synchronous belt is respectively connected to the drive motor and gearbox, the rotating shaft of the gearbox is connected to the silver screen turntable, and the drive motor is fixed on the machine base. The seat is located on the support of the silver mesh turntable, and there are multiple silver mesh placement stations on the silver mesh turntable. Equipped with a manipulator conveyor pulley and a first guide rail, the conveyor belt is driven by the motor-driven manipulator conveyor pulley, the conveyor belt is fixedly connected to the grabbing manipulator, and the grabbing manipulator can be driven by the conveyor belt along the first guide rail on the silver mesh conveyor on the main flow line of the negative electrode sheet Move back and forth between the station and the silver screen placement station on the silver screen turntable, and a vacuum nozzle is provided at the lower end of the grasping manipulator.

优选地,所述的抓取机械手包括抓取机械手本体,抓取机械手本体固定连接输送滑块,输送滑块设于第一导轨上并可沿第一导轨在负极片主流水线上的银网输送工位与银网转盘上的银网放置工位之间来回移动,抓取机械手本体的上下两端各设有一个带轮支撑座,带轮支撑座上设有带轮,其中一个带轮连接步进电机的电机轴,带轮上设有皮带,皮带上固定有抓取滑块,抓取滑块位于导轨上并可沿第二导轨自由上下滑动,抓取滑块连接滑杆,滑杆连接连接板,连接板连接定位机构和真空吸嘴,真空接头位于连接板上且与真空吸嘴相通,真空接头连接真空泵。Preferably, the grabbing manipulator includes a grabbing manipulator body, the grabbing manipulator body is fixedly connected to a delivery slider, and the delivery slider is arranged on the first guide rail and can be transported along the first guide rail on the silver net on the main flow line of the negative electrode sheet The station moves back and forth between the station and the silver mesh placement station on the silver mesh turntable. The upper and lower ends of the grasping manipulator body are respectively provided with a pulley support seat, and a pulley is provided on the pulley support seat, and one of the pulleys is connected The motor shaft of the stepping motor has a belt on the pulley, and a grabbing slider is fixed on the belt. The grabbing slider is located on the guide rail and can slide up and down freely along the second guide rail. The grabbing slider is connected to the slider, and the slider The connection plate is connected, the connection plate is connected with the positioning mechanism and the vacuum suction nozzle, the vacuum joint is located on the connection plate and communicates with the vacuum suction nozzle, and the vacuum joint is connected with the vacuum pump.

更优选地,所述的定位机构包括过渡板,过渡板连接连接板,过渡板连接导柱,导柱连接定位板,定位板下侧设有定位锥销,导柱外圈绕弹簧。More preferably, the positioning mechanism includes a transition plate, the transition plate is connected to the connecting plate, the transition plate is connected to the guide post, the guide post is connected to the positioning plate, a positioning taper pin is arranged on the lower side of the positioning plate, and a spring is wound around the outer ring of the guide post.

更优选地,所述的抓取机械手本体的顶端设有限位传感器,限位传感器的移动感应部分位于输送滑块上。More preferably, a limit sensor is provided on the top of the grasping manipulator body, and the movement sensing part of the limit sensor is located on the conveying slider.

优选地,所述的银网转台支架上还设有分度传感器,分度传感器与驱动电机转轴的工位相对应。Preferably, an indexing sensor is also provided on the support of the silver mesh turntable, and the indexing sensor corresponds to the station of the rotating shaft of the driving motor.

优选地,所述的银网转盘均匀设有20个银网放置工位,银网位于银网放置工位上,且银耳的位置朝里。Preferably, the silver net turntable is evenly equipped with 20 silver net placing stations, the silver net is located on the silver net placing stations, and the position of the tremella faces inward.

本发明还提供了一种银网自动抓取及输送方法,其特征在于,采用上述的用于负极片自动化生产线的银网输送取放装置,具体步骤包括:The present invention also provides a silver net automatic grabbing and conveying method, which is characterized in that, using the above-mentioned silver net conveying pick-and-place device for the negative electrode sheet automatic production line, the specific steps include:

第一步:把银网放到银网转盘上的各个银网放置工位上进行定位;启动驱动电机和步进电机,抓取机械手和银网转盘回到初始位置,将真空泵打开,此时抓取机械手位于银网正上方;Step 1: Put the silver net on each silver net placement station on the silver net turntable for positioning; start the drive motor and stepping motor, grab the manipulator and the silver net turntable back to the initial position, turn on the vacuum pump, at this time The grabbing manipulator is located directly above the silver net;

第二步:主流水线随行夹具将模框输送到银网输送工位时,给抓取机械手抓取信号,此时步进电机带动皮带及抓取滑块沿着第二导轨向下运动,与滑杆相连的定位机构以及真空吸嘴向下移动到预设位置时,定位锥销将银网与抓取机械手的相对位置定好,然后真空吸嘴打开将整个银网吸取到抓取机械手上,抓取机械手的真空吸嘴及其吸取的银网向上运动到达上限位置;Step 2: When the mainstream waterline accompanying jig transports the mold frame to the silver screen conveying station, it sends a grabbing signal to the grabbing manipulator. At this time, the stepping motor drives the belt and the grabbing slider to move down along the second guide rail, and When the positioning mechanism connected with the slide bar and the vacuum nozzle move down to the preset position, the positioning taper pin will fix the relative position of the silver net and the grabbing manipulator, and then the vacuum nozzle will open to suck the whole silver net to the grabbing manipulator. The vacuum nozzle of the grasping manipulator and the silver mesh it sucks move upward to reach the upper limit position;

第三步:机械手传送带轮带动传送带,通过输送滑块在第一导轨上滑动,将抓取机械手输送至模框正上方位置,并且按照预设位置向下运动,到达下限位置时,真空吸嘴关闭,将银网准确放置于模框内;Step 3: The conveyor belt wheel of the manipulator drives the conveyor belt, slides on the first guide rail through the conveying slider, and transports the grasping manipulator to the position directly above the mold frame, and moves downward according to the preset position. When reaching the lower limit position, the vacuum nozzle Close and place the silver net accurately in the mold frame;

第四步:步进电机带动皮带及抓取滑块沿着第二导轨向上运动至初始位置,机械手传送带轮带动传送带,通过输送滑块在第一导轨上滑动,将抓取机械手输送回初始位置,驱动电机带动同步带转动,银网转盘恰好转动至下一个银网输送工位,分度传感器产生信号,驱动电机停止运动,准备进行下一片银网的输送。Step 4: The stepping motor drives the belt and the grabbing slider to move up to the initial position along the second guide rail, and the conveyor belt wheel of the manipulator drives the conveyor belt, slides on the first guide rail through the conveying slider, and transports the grabbing manipulator back to the initial position , the drive motor drives the synchronous belt to rotate, the silver screen turntable just rotates to the next silver screen conveying station, the indexing sensor generates a signal, the drive motor stops moving, and is ready to transport the next silver screen.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明可以实现银网的全自动输送及抓取,减轻了工人的劳动强度,避免了手工放置银网是的位置不精确和随机性大等问题,提高负极片成型质量,有效减少负极片成型过程工人放置银网时接触有害物质,大大提高了生产质量和效率。The invention can realize the automatic conveying and grabbing of silver nets, reduce the labor intensity of workers, avoid the problems of inaccurate and random placement of silver nets by hand, improve the forming quality of negative electrodes, and effectively reduce the formation of negative electrodes. Process workers are exposed to harmful substances when placing silver screens, which greatly improves production quality and efficiency.

附图说明Description of drawings

图1为银网结构示意图;Fig. 1 is a schematic diagram of the bank network structure;

图2为用于负极片自动化生产线的银网输送取放装置结构示意图;Fig. 2 is the schematic diagram of the structure of the silver mesh conveying pick-and-place device used for the negative plate automatic production line;

图3为抓取机械手主视图;Fig. 3 is the front view of grabbing manipulator;

图4为抓取机械手侧视图;Figure 4 is a side view of the grasping manipulator;

图5为本发明银网抓取定位校正原理图。Fig. 5 is a principle diagram of the bank net grasping and positioning correction of the present invention.

图中:1-机械手传送带轮;2-主输送线随行夹具;3-模框;4-传送带;5-银网;6-抓取机械手;7-第一导轨;8-真空吸嘴;9-银网转盘;10-同步带;11-分度传感器;12-驱动电机;13-机座;14-限位传感器;15-抓取滑块;16-第二导轨;17-皮带;18-带轮;19-滑杆;20-带轮支撑座;21-连接板;22-步进电机;23-输送滑块;24-导柱;25-弹簧;26-真空接头;27-定位板;28-过渡板;29-定位锥销,30-网状骨架,31-银耳。In the figure: 1- Conveyor pulley of manipulator; 2- Accompanying fixture of main conveying line; 3- Mold frame; 4- Conveyor belt; -silver mesh turntable; 10-synchronous belt; 11-division sensor; 12-drive motor; 13-base; 14-limit sensor; 15-grab slider; -belt wheel; 19-sliding rod; 20-pulley support seat; 21-connecting plate; 22-stepper motor; 23-transport slider; 24-guide column; 25-spring; plate; 28-transition plate; 29-locating taper pin, 30-mesh skeleton, 31-white fungus.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本发明。这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. These examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

实施例1Example 1

如图1所示,为银网结构示意图,所述的银网包括网状骨架30以及银耳31,如图2所示,为用于负极片自动化生产线的银网输送取放装置结构示意图,所述的用于负极片自动化生产线的银网输送取放装置主要由机械手传送带轮1、主输送线随行夹具2、传送带4、抓取机械手6、导轨7、真空吸嘴8、银网转盘9、同步带10、分度传感器11、驱动电机12和机座13组成,所述的同步带10分别连接驱动电机12和变速箱,变速箱的转轴连接银网转盘9,驱动电机12固定于机座13上,机座13位于银网转台支架上,银网转盘9上设有多个银网放置工位,主输送线随行夹具2设于负极片主流水线上,负极片主流水线上设有传送用支架,传送用支架上设有机械手传送带轮1和第一导轨7,传送带4由电机驱动机械手传送带轮1带动,传送带4固定连接抓取机械手6,抓取机械手6可在传送带4的带动下沿第一导轨7在负极片主流水线上的银网输送工位与银网转盘9上的银网放置工位之间来回移动,抓取机械手6下端设有真空吸嘴8。所述的银网转台支架上还设有分度传感器11,分度传感器11与驱动电机12转轴的工位相对应。所述的银网转盘9均匀设有20个银网放置工位,银网5位于银网转盘9的各个工位上,且银耳的位置朝里。银网5预先放置于银网转盘9的20个银网放置工位上,银网转盘9通过分度传感器11进行20分度,即输送一片银网5,转动30°,将下一个银网放置工位转到输送位置,当银网转盘9转动至输送工位时,抓取机械手6垂直向下运动,此时通过定位锥销29与银网5的定位孔进行定位配合,确定银网5与抓取机械手6的相对位置,此时完成了银网输送的定位,然后通过抓取机械手6上的真空吸嘴8吸附银耳31,将整片银网5吸附于抓取机械手6上,完成抓取动作。As shown in Figure 1, it is a schematic diagram of the silver mesh structure, and the silver mesh includes a mesh skeleton 30 and tremella 31, and as shown in Figure 2, it is a schematic structural diagram of a silver mesh conveying pick-and-place device used for the negative plate automatic production line, so The above-described silver mesh conveying pick-and-place device for the negative electrode automatic production line is mainly composed of a manipulator conveyor pulley 1, a main conveying line accompanying fixture 2, a conveyor belt 4, a grabbing manipulator 6, a guide rail 7, a vacuum nozzle 8, and a silver mesh turntable 9, Synchronous belt 10, indexing sensor 11, drive motor 12 and frame 13 are composed, and described synchronous belt 10 is respectively connected with drive motor 12 and gearbox, and the rotating shaft of gearbox is connected with silver screen turntable 9, and drive motor 12 is fixed on frame 13, the machine base 13 is located on the silver mesh turntable support, the silver mesh turntable 9 is provided with a plurality of silver mesh placement stations, and the accompanying fixture 2 of the main conveying line is arranged on the main flow line of the negative electrode sheet. With a bracket, the transmission bracket is provided with a manipulator conveyor pulley 1 and a first guide rail 7, the conveyor belt 4 is driven by the motor-driven manipulator conveyor pulley 1, and the conveyor belt 4 is fixedly connected to the grasping manipulator 6, and the grasping manipulator 6 can be driven by the conveyor belt 4. Move back and forth along the first guide rail 7 between the silver mesh conveying station on the main flow line of the negative electrode sheet and the silver mesh placing station on the silver mesh turntable 9, and a vacuum suction nozzle 8 is provided at the lower end of the grasping manipulator 6 . An indexing sensor 11 is also arranged on the silver screen turntable support, and the indexing sensor 11 corresponds to the station of the driving motor 12 rotating shafts. Described silver mesh turntable 9 is evenly provided with 20 silver mesh placement stations, and silver mesh 5 is positioned on each station of silver mesh turntable 9, and the position of white fungus faces inward. The silver net 5 is pre-placed on the 20 silver net placement stations of the silver net turntable 9, and the silver net turntable 9 performs 20 graduations through the indexing sensor 11, that is, conveys a piece of silver net 5, rotates 30°, and transfers the next silver net The placing station turns to the conveying position. When the silver screen turntable 9 rotates to the conveying station, the grasping manipulator 6 moves vertically downward. At this time, the positioning taper pin 29 and the positioning hole of the silver screen 5 are used to position and cooperate to determine the silver screen. 5 and the relative position of the grasping manipulator 6. At this time, the positioning of the silver net transportation is completed, and then the vacuum suction nozzle 8 on the grasping manipulator 6 absorbs the tremella 31, and the whole piece of silver net 5 is adsorbed on the grasping manipulator 6, Complete the grab action.

如图3所示,所述的抓取机械手6包括抓取机械手本体,抓取机械手本体固定连接输送滑块23,输送滑块23设于第一导轨7上并可沿第一导轨7在负极片主流水线上的银网输送工位与银网转盘9上的银网放置工位之间来回移动,抓取机械手本体的上下两端各设有一个带轮支撑座,带轮支撑座上设有带轮18,如图4所示,其中一个带轮18连接步进电机22的电机轴,带轮18上设有皮带17,皮带17上固定有抓取滑块15,抓取滑块15位于导轨16上并可沿第二导轨16自由上下滑动,抓取滑块15连接滑杆19,滑杆19固定连接连接板21,连接板21连接定位机构和真空吸嘴8,真空接头26位于连接板21上且与真空吸嘴8相通,真空接头26连接真空泵。所述的定位机构包括过渡板28,过渡板28连接连接板21,过渡板28连接导柱24,导柱24连接定位板27,定位板27下侧设有定位锥销29,导柱24外圈绕弹簧25,所述的抓取机械手本体的顶端设有限位传感器14,限位传感器14的移动感应部分位于输送滑块15上。As shown in Figure 3 , the grabbing manipulator 6 includes a grabbing manipulator body, the grabbing manipulator body is fixedly connected to the delivery slider 23, and the delivery slider 23 is arranged on the first guide rail 7 and can be moved along the first guide rail 7 at the negative pole. Move back and forth between the silver net conveying station on the film main flow line and the silver net placement station on the silver net turntable 9, and grab the upper and lower ends of the manipulator body respectively to be provided with a belt wheel support seat, set on the belt wheel support seat. Pulley 18 is arranged, and as shown in Figure 4, wherein a pulley 18 connects the motor shaft of stepper motor 22, is provided with belt 17 on the pulley 18, is fixed with grab slide block 15 on the belt 17, grabs slide block 15 Located on the guide rail 16 and can freely slide up and down along the second guide rail 16, the grab slider 15 is connected to the slide bar 19, the slide bar 19 is fixedly connected to the connecting plate 21, the connecting plate 21 is connected to the positioning mechanism and the vacuum nozzle 8, and the vacuum joint 26 is located on the The connecting plate 21 communicates with the vacuum nozzle 8, and the vacuum joint 26 is connected with a vacuum pump. Described positioning mechanism comprises transition plate 28, and transition plate 28 connects connecting plate 21, and transition plate 28 connects guide post 24, and guide post 24 connects positioning plate 27, and the lower side of positioning plate 27 is provided with positioning taper pin 29, and outside guide post 24 A spring 25 is coiled, and a limit sensor 14 is provided on the top of the grasping manipulator body, and the movement sensing part of the limit sensor 14 is located on the conveying slider 15 .

采用上述的用于负极片自动化生产线的银网输送取放装置进行银网自动抓取及输送方法,具体步骤为:Using the above-mentioned silver mesh conveying pick-and-place device for the negative electrode sheet automatic production line to carry out the silver mesh automatic grabbing and conveying method, the specific steps are:

第一步:银网抓取输送前准备动作:开始银网抓取及输送前,先把开关电源打开,真空泵开关打开,把银网5放到银网转盘9上的各个银网放置工位上进行定位;启动驱动电机12和步进电机22,抓取机械手6和银网转盘9回到初始位置,将真空泵打开,此时抓取机械手6位于银网5正上方;Step 1: Preparatory actions before silver net grabbing and conveying: Before starting silver net grabbing and transporting, first turn on the switching power supply, turn on the vacuum pump switch, and put the silver net 5 on each silver net placement station on the silver net turntable 9 Start the drive motor 12 and the stepper motor 22, grab the manipulator 6 and the silver screen turntable 9 back to the initial position, turn on the vacuum pump, and now grab the manipulator 6 and be positioned at the top of the silver screen 5;

第二步:待银网抓取输送前准备动作完成,主流水线给出银网输送信号后,开始银网抓取动作,具体如下:主流水线随行夹具2将模框3输送到银网输送工位时,给抓取机械手6抓取信号,此时步进电机22带动皮带17及抓取滑块15沿着第二导轨16向下运动,与滑杆18相连的定位机构以及真空吸嘴8向下移动到预设位置时,定位锥销29将银网5与抓取机械手6的相对位置定好,然后真空吸嘴8打开将整个银网5吸取到抓取机械手6上,如图5所示;抓取机械手6的真空吸嘴8及其吸取的银网5向上运动,当到达上限位置时,整个抓取机械手完成银网抓取动作。Step 2: After the preparatory action before the silver net grabbing and conveying is completed, and the mainstream water line gives the silver net conveying signal, the silver net grabbing action is started, as follows: the main stream line accompanying fixture 2 transports the mold frame 3 to the silver net conveying worker When in position, give grabbing manipulator 6 grabbing signal, and stepping motor 22 drives belt 17 and grabbing slider 15 to move down along second guide rail 16 at this moment, the positioning mechanism that links to each other with slide bar 18 and vacuum suction nozzle 8 When moving down to the preset position, the positioning taper pin 29 fixes the relative position of the silver screen 5 and the grasping manipulator 6, and then the vacuum nozzle 8 is opened to suck the whole silver net 5 onto the grasping manipulator 6, as shown in Figure 5 Show; grab the vacuum nozzle 8 of manipulator 6 and the silver net 5 that it sucks moves upwards, when reaching the upper limit position, the whole grab manipulator completes the silver net grasping action.

第三步:完成银网抓取动作后,然后进行银网的输送及放置,具体如下:机械手传送带轮1带动传送带4,通过输送滑块23在第一导轨7上滑动,将抓取机械手6输送至模框3正上方位置,步进电机22带动皮带17及抓取滑块15沿着第二导轨16向下运动,到达下限位置时,真空吸嘴8关闭,将银网5准确放置于模框3内;The third step: after completing the silver net grabbing action, then carry out the delivery and placement of the silver net, as follows: the conveyor belt 4 is driven by the conveyor belt wheel 1 of the manipulator, and slides on the first guide rail 7 through the transport slider 23, and the grab manipulator 6 Transported to the position directly above the mold frame 3, the stepping motor 22 drives the belt 17 and the grasping slider 15 to move downward along the second guide rail 16. When the lower limit position is reached, the vacuum nozzle 8 is closed, and the silver net 5 is accurately placed on the Inside the mold frame 3;

第四步:完成银网的输送及放置动作后,立即返回初始位置,进行下一银网抓取循环,银网转盘转动,将下一放置银网的工位旋转到输送位置,具体如下:步进电机22带动皮带17及抓取滑块15沿着第二导轨16向上运动至初始位置,机械手传送带轮1带动传送带4,通过输送滑块23在第一导轨7上滑动,将抓取机械手6输送回初始位置,驱动电机12带动同步带10转动,驱动电机12转动一圈,银网转盘9恰好转动30°至下一个银网输送工位,分度传感器11产生信号,驱动电机12停止运动,待主流水线下一个输送信号,准备进行下一片银网的输送。Step 4: After completing the conveying and placing action of the silver net, return to the initial position immediately, carry out the next silver net grasping cycle, rotate the silver net turntable, and rotate the next station where the silver net is placed to the conveying position, the details are as follows: The stepping motor 22 drives the belt 17 and the grabbing slider 15 to move upwards to the initial position along the second guide rail 16, the conveyor belt 4 is driven by the conveyor belt wheel 1 of the manipulator, and slides on the first guide rail 7 through the transport slider 23, and the grabbing manipulator 6 transport back to the initial position, the drive motor 12 drives the synchronous belt 10 to rotate, the drive motor 12 rotates one circle, the silver net turntable 9 just rotates 30° to the next silver net conveying station, the indexing sensor 11 generates a signal, and the drive motor 12 stops Movement, wait for the next transmission signal of the mainstream pipeline, and prepare for the transmission of the next piece of silver net.

Claims (7)

1. the silver net for negative plate automatic production line is carried fetching device, it is characterized in that, comprise that manipulator transmits belt wheel (1), main conveyor line pallet (2), belt conveyor (4), catching robot (6), the first guide rail (7), vacuum slot (8), silver net rotating disk (9), Timing Belt (10), indexing sensor (11), drive motor (12) and support (13), Timing Belt (10) connects respectively drive motor (12) and change speed gear box, the rotating shaft of change speed gear box connects silver-colored net rotating disk (9), drive motor (12) is fixed on support (13), support (13) is positioned on silver-colored net turntable support, silver net rotating disk (9) is provided with multiple silver nets and places station, main conveyor line pallet (2) is located on negative plate main flow waterline, negative plate main flow waterline is provided with transmission support, transmission is provided with manipulator with support and transmits belt wheel (1) and the first guide rail (7), belt conveyor (4) transmits belt wheel (1) by motor driving device hand and drives, belt conveyor (4) is fixedly connected with catching robot (6), catching robot (6) can move around between the placement of the silver net on silver-colored net feed station and the silver-colored net rotating disk (9) on negative plate main flow waterline station along the first guide rail (7) under the drive of belt conveyor (4), catching robot (6) lower end is provided with vacuum slot (8).
2. the silver net for negative plate automatic production line as claimed in claim 1 is carried fetching device, it is characterized in that, described catching robot (6) comprises catching robot body, catching robot body is fixedly connected with carries slide block (23), carry slide block (23) be located at the first guide rail (7) above and can between the placement of the silver net on silver-colored net feed station and the silver-colored net rotating disk (9) on negative plate main flow waterline station, move around along the first guide rail (7), the two ends up and down of catching robot body are respectively provided with a belt wheel supporting seat, belt wheel supporting seat is provided with belt wheel (18), one of them belt wheel (18) connects the motor shaft of stepping motor (22), belt wheel (18) is provided with belt (17), on belt (17), be fixed with and capture slide block (15), capturing slide block (15) is positioned at guide rail (16) above and can freely slides up and down along the second guide rail (16), capture slide block (15) and connect slide bar (19), slide bar (19) connects connecting panel (21), connecting panel (21) connecting locating mechanism and vacuum slot (8), vacuum adapter (26) is positioned at connecting panel (21) above and communicates with vacuum slot (8), vacuum adapter (26) connects vacuum pump.
3. the silver net for negative plate automatic production line as claimed in claim 2 is carried fetching device, it is characterized in that, described detent mechanism comprises rebound (28), rebound (28) connects connecting panel (21), rebound (28) connects guide pillar (24), guide pillar (24) connected positioning plate (27), locating plate (27) downside is provided with locating taper pin (29), and guide pillar (24) outer ring is around spring (25).
4. the silver net for negative plate automatic production line as claimed in claim 2 is carried fetching device, it is characterized in that, the top of described catching robot body is provided with limit sensors (14), and the mobile sensing part of limit sensors (14) is positioned at carries on slide block (15).
5. the silver net for negative plate automatic production line as claimed in claim 1 is carried fetching device, it is characterized in that, on described silver-colored net turntable support, be also provided with indexing sensor (11), indexing sensor (11) is corresponding with the station of drive motor (12) rotating shaft.
6. the silver net for negative plate automatic production line as claimed in claim 1 is carried fetching device, it is characterized in that, described silver-colored net rotating disk (9) is evenly provided with 20 silver nets and places station, and silver-colored net (5) is positioned at silver net to be placed on station, and the position of white fungus inwardly.
7. silver-colored net automatic capturing and a carrying method, is characterized in that, adopts the silver net for negative plate automatic production line described in any one in claim 1-6 to carry fetching device, and concrete steps comprise:
The first step: silver-colored net (5) is put on each silver net placement station on silver-colored net rotating disk (9) and is positioned; Start drive motor (12) and stepping motor (22), catching robot (6) and silver-colored net rotating disk (9) are got back to initial position, vacuum pump is opened, and now catching robot (6) is positioned at directly over silver-colored net (5);
Second step: when framed (3) are transported to silver-colored net feed station by main flow waterline pallet (2), capture signal to catching robot (6), now stepping motor (22) drives belt (17) and captures slide block (15) and moves downward along the second guide rail (16), when the detent mechanism being connected with slide bar (18) and vacuum slot (8) are moved down into predeterminated position, locating taper pin (29) is reserved silver-colored net (5) and the relative position of catching robot (6), then vacuum slot (8) is opened whole silver-colored net (5) is drawn on catching robot (6), the vacuum slot (8) of catching robot (6) and silver-colored net (5) upward movement of drawing thereof arrive upper limit position,
The 3rd step: manipulator transmits belt wheel (1) and drives belt conveyor (4), by carrying slide block (23) in the upper slip of the first guide rail (7), catching robot (6) is delivered to position directly over framed (3), and move downward according to predeterminated position, while arriving lower position, vacuum slot (8) is closed, and silver-colored net (5) is accurately positioned in framed (3);
The 4th step: stepping motor (22) drives belt (17) and captures slide block (15) and moves up to initial position along the second guide rail (16), manipulator transmits belt wheel (1) and drives belt conveyor (4), by carrying slide block (23) in the upper slip of the first guide rail (7), catching robot (6) is transmitted back to initial position, drive motor (12) drives Timing Belt (10) to rotate, silver net rotating disk (9) turns to next silver-colored net feed station just, indexing sensor (11) produces signal, drive motor (12) stop motion, the conveying of lower a slice silver net is carried out in preparation.
CN201410250778.8A 2014-06-06 2014-06-06 Silver net conveying for negative plate automatic production line picks and places method and device Expired - Fee Related CN104003192B (en)

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CN109171247A (en) * 2018-10-19 2019-01-11 国网山东省电力公司烟台供电公司 A kind of power marketing handbook takes cryopreservation device
CN109290764A (en) * 2018-11-21 2019-02-01 济南大学 A New Gearbox Auxiliary Assembly Workbench
CN109823832A (en) * 2019-03-14 2019-05-31 中荣印刷集团股份有限公司 Equipment capable of automatically installing iron sheets
CN114194796A (en) * 2021-11-12 2022-03-18 盐城工学院 Sampling device for ball bearing reliability experiment
CN118989319A (en) * 2024-10-24 2024-11-22 宁波航工智能装备有限公司 Automatic pressing equipment for polar plate and processing method thereof
CN118989319B (en) * 2024-10-24 2025-02-25 宁波航工智能装备有限公司 Automatic pressing device for polar plate and processing method thereof

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