CN104002507B - wallpaper printing system - Google Patents

wallpaper printing system Download PDF

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CN104002507B
CN104002507B CN201410241548.5A CN201410241548A CN104002507B CN 104002507 B CN104002507 B CN 104002507B CN 201410241548 A CN201410241548 A CN 201410241548A CN 104002507 B CN104002507 B CN 104002507B
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roller
printing system
shell
preheating
heating roller
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CN104002507A (en
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金飚
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Chen Huanhuan
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Zhejiang Yu Lan Building Materials Co Ltd
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Abstract

Wallpaper printing system, belongs to stamping machine technical field, and including preheating mechanism, embossing mechanism, cooling body, tension mechanism, rolling-up mechanism and frame, described preheating mechanism includes preheating cover and heating roller, and described preheating cage is located at the work surface of heating roller;Described embossing mechanism includes pressure roller and flower roller;Described pressure roller and flower roller be arranged in parallel and are positioned at the discharging opening of preheating mechanism;The preheating mechanism of this wallpaper printing system, which employs the unilateral turnover of oil heat, decreases the quantity of parts with deep fat generation heat exchange, improves the thermal efficiency;The preheating mechanism of this wallpaper printing system, which employs Oil Guide set, decreases the volume of deep fat in heating roller, thus accelerates the circulation rate of deep fat, and the temperature of roller can keep constant to greatest extent.

Description

壁纸印花系统Wallpaper Printing System

技术领域 technical field

本发明属于模印机技术领域,具体涉及为壁纸印花系统。 The invention belongs to the technical field of stencil printing machines, and in particular relates to a wallpaper printing system.

背景技术 Background technique

壁纸是一种带有文化色彩的装置材料,能充分满足不同家庭的装置个性化、人文化的要求,极大地美化了人们的居住环境,因此深受人们喜爱。发泡壁纸经过发泡后,利用压花辊在其表面压出1-4毫米不等的立体图案,形如浮雕,适用面广。本申请主要针对的是发泡壁纸的印花系统。 Wallpaper is a kind of installation material with cultural color, which can fully meet the requirements of individualized installation and human culture of different families, and greatly beautifies people's living environment, so it is deeply loved by people. After the foam wallpaper is foamed, embossing rollers are used to emboss three-dimensional patterns ranging from 1 to 4 mm on the surface, which are shaped like reliefs and are widely applicable. This application is mainly aimed at the printing system of foam wallpaper.

壁纸的生产线,包括主要包括印刷和压花两个步骤,压花工艺包括预热、压花、冷却和收卷。传统的压花机走料长度过长,印压力弱,不能满足实际的需求,因此,有必要研发一款实用性好的印花系统。 The wallpaper production line mainly includes two steps of printing and embossing. The embossing process includes preheating, embossing, cooling and winding. The traditional embossing machine has too long feeding length and weak printing pressure, which cannot meet the actual needs. Therefore, it is necessary to develop a practical printing system.

发明内容 Contents of the invention

本发明的目的在于克服上述提到的缺陷和不足,而提供壁纸印花系统。 The object of the present invention is to overcome the above-mentioned defects and deficiencies, and provide a wallpaper printing system.

壁纸印花系统,包括预热机构、压花机构、冷却机构、张力机构、收卷机构和机架,所述预热机构包括预热罩和加热辊,所述预热罩架设于加热辊的工作面;所述压花机构包括压辊和花辊;所述压辊和花辊平行设置且位于预热机构的出料口;所述冷却机构包括第一冷却辊和第二冷却辊;所述第一冷却辊设置在花辊下方;所述第二冷却辊位于张力机构的进料口;所述张力机构包括牵引辊、第一定辊、动辊、摆动杆、张力气缸、第一转轴和第二定辊;所述牵引辊、第一定辊和第二定辊等高设置在机架上;所述动辊位于第一定辊和第二定辊之间且转动连接于摆动杆的右端;所述张力气缸的输出端转动连接于摆动杆的中部;摆动杆的左端固定连接于第一转轴;所述收卷机构包括卷筒、主动盘、被动盘、主动机构、被动机构和顶紧机构;所述卷筒夹设于主动盘和被动盘之间;所述顶紧机构设置于被动机构背部。 The wallpaper printing system includes a preheating mechanism, an embossing mechanism, a cooling mechanism, a tension mechanism, a winding mechanism and a frame. The preheating mechanism includes a preheating cover and a heating roller. surface; the embossing mechanism includes a pressure roller and a pattern roller; the pressure roller and the pattern roller are arranged in parallel and are located at the discharge port of the preheating mechanism; the cooling mechanism includes a first cooling roller and a second cooling roller; the The first cooling roll is arranged below the flower roll; the second cooling roll is located at the feed inlet of the tension mechanism; the tension mechanism includes a traction roll, a first fixed roll, a moving roll, a swing lever, a tension cylinder, a first rotating shaft and The second fixed roller; the traction roller, the first fixed roller and the second fixed roller are arranged at the same height on the frame; the moving roller is located between the first fixed roller and the second fixed roller and is rotatably connected to the swing lever Right end; the output end of the tension cylinder is rotatably connected to the middle part of the swing rod; the left end of the swing rod is fixedly connected to the first rotating shaft; the winding mechanism includes a reel, a driving disc, a passive disc, a driving mechanism, a passive mechanism and a top tightening mechanism; the reel is sandwiched between the driving disc and the passive disc; the tightening mechanism is arranged on the back of the passive mechanism.

所述加热辊包括导油管、输入轴、加热辊套、第一滑动块、导油套、第一固定块和支撑轴;所述导油套右端通过第一固定块与加热辊套连接,左端通过第一滑动块与加热辊套连接;所述加热辊套左侧固定连接空心轴结构的输入轴,右侧固定连接实心轴结构的支撑轴;所述导油管穿过输入轴并贯穿导油套。 The heating roller includes an oil guiding pipe, an input shaft, a heating roller sleeve, a first sliding block, an oil guiding sleeve, a first fixing block and a support shaft; the right end of the oil guiding sleeve is connected with the heating roller sleeve through the first fixing block, and the left end The first sliding block is connected to the heating roller sleeve; the left side of the heating roller sleeve is fixedly connected to the input shaft of the hollow shaft structure, and the right side is fixedly connected to the support shaft of the solid shaft structure; the oil guide pipe passes through the input shaft and runs through the oil guide set.

所述加热辊还包括导油板;所述导油板固定设置于导油套且呈轴向螺旋状;所述导油板架设于导油套和加热辊套之间。 The heating roller also includes an oil guide plate; the oil guide plate is fixedly arranged on the oil guide sleeve and has an axial spiral shape; the oil guide plate is erected between the oil guide sleeve and the heating roller sleeve.

所述压花机构还包括压花气缸、压杆、花辊座、导轨和定位键;所述压杆的一端与压花气缸的输出端转动连接,另一端与压辊转动连接,中部与机架转动连接;所述花辊设置在花辊座上;所述花辊座下方设置导轨;所述导轨与花辊座滑动连接;所述导轨上配设有定位键。 The embossing mechanism also includes an embossing cylinder, a pressing rod, an embossing roller seat, a guide rail and a positioning key; one end of the pressing rod is connected to the output end of the embossing cylinder in rotation, the other end is connected to the pressing roller in rotation, and the middle part is connected to the machine. The frame is rotatably connected; the pattern roller is arranged on the pattern roller seat; a guide rail is arranged under the pattern roller seat; the guide rail is slidingly connected with the pattern roller seat; and a positioning key is arranged on the guide rail.

所述第一冷却辊包括中空的冷却辊套,所述冷却辊套内设实心轴结构的导水套;所述导水套右端通过第二固定块与冷却辊套连接,左端通过第二滑动块与冷却辊套连接;所述导水套外表面固定有导水板;所述导水板呈轴向螺旋状;所述导水板架设于导水套和冷却辊套之间;所述冷却辊套左端固定连接中空的左托架,右端固定连接中空的右托架;所述左托架连接有左旋转接头;右托架连接有右旋转接头;所述左旋转接头连接有进水管;右旋转接头连接有出水管。 The first cooling roll includes a hollow cooling roll sleeve, and a water guide sleeve with a solid shaft structure is arranged inside the cooling roll sleeve; the right end of the water guide sleeve is connected with the cooling roll sleeve through a second fixing block, and the left end is connected with the cooling roll sleeve through a second sliding The block is connected with the cooling roll sleeve; the water guide plate is fixed on the outer surface of the water guide sleeve; the water guide plate is axially spiral; the water guide plate is erected between the water guide sleeve and the cooling roll sleeve; The left end of the cooling roller sleeve is fixedly connected to the hollow left bracket, and the right end is fixedly connected to the hollow right bracket; the left bracket is connected with a left rotary joint; the right bracket is connected with a right rotary joint; the left rotary joint is connected with a water inlet pipe ; The right swivel joint is connected with an outlet pipe.

所述张力机构还包括第一齿轮、第二齿轮、第二转轴和变位器;所述第一转轴上固定连接有第一齿轮;所述第二转轴固定设置有变位器以及与第一齿轮相啮合的第二齿轮。 The tension mechanism also includes a first gear, a second gear, a second shaft and a shifter; the first shaft is fixedly connected with a first gear; the second shaft is fixedly provided with a shifter and connected to the first The gear meshes with the second gear.

所述顶紧机构包括摇柄、第三转轴、小伞齿、大伞齿、导筒、底座和顶杆;所述摇柄和小伞齿同轴心设置且均与第三转轴固定连接;所述大伞齿和小伞齿相互啮合;所述大伞齿的中心设置有螺纹孔;所述大伞齿前方设置有导筒,后方配设有底座;所述导筒与顶杆滑动连接;所述顶杆穿过导筒和大伞齿的螺纹孔且与大伞齿螺纹连接。 The clamping mechanism includes a rocker, a third rotating shaft, a small bevel tooth, a large bevel tooth, a guide cylinder, a base and a push rod; the rocking handle and the small bevel tooth are arranged concentrically and are fixedly connected to the third rotating shaft; The large bevel tooth and the small bevel tooth mesh with each other; the center of the large bevel tooth is provided with a threaded hole; the front of the large bevel tooth is provided with a guide cylinder, and the rear is equipped with a base; the guide cylinder is slidably connected with the ejector rod ; The ejector rod passes through the threaded hole of the guide cylinder and the large bevel tooth and is threadedly connected with the large bevel tooth.

所述主动机构包括主动轴、被动带轮、主动带轮和收卷电机;所述主动盘固定连接于主动轴,所述主动轴上固定设置有被动带轮;所述被动带轮通过皮带与主动带轮连接;所述主动带轮配设于收卷电机的输出端。 The active mechanism includes a drive shaft, a driven pulley, a drive pulley and a winding motor; the drive disk is fixedly connected to the drive shaft, and the drive shaft is fixedly provided with a drive pulley; the drive pulley is connected to the pulley through a belt. The driving pulley is connected; the driving pulley is arranged at the output end of the winding motor.

所述被动机构包括被动轴、外壳和调节齿轮;所述被动盘固定设置于被动轴,所述被动轴与外壳转动连接;所述外壳设置在机架上;所述外壳上设置有齿条;所述外壳与机架滑动连接;所述调节齿轮与外壳上的齿条相啮合。 The passive mechanism includes a driven shaft, a housing, and an adjusting gear; the passive disk is fixedly arranged on the driven shaft, and the driven shaft is rotatably connected to the housing; the housing is arranged on a frame; the housing is provided with a rack; The shell is slidingly connected with the frame; the adjusting gear is engaged with the rack on the shell.

通过采用上述技术方案,与现有技术相比,本发明的有益效果如下: By adopting the above-mentioned technical scheme, compared with the prior art, the beneficial effects of the present invention are as follows:

1.本壁纸印花系统的预热机构,其采用了油热单侧进出,减少了与热油发生热交换的部件的数量,提高了热效率; 1. The preheating mechanism of this wallpaper printing system adopts one-sided entry and exit of oil heat, which reduces the number of parts that exchange heat with hot oil and improves thermal efficiency;

2.本壁纸印花系统的预热机构,其采用了导油套,减少了加热辊中热油的体积,因而加快了热油的循环速度,辊筒的温度可最大限度的保持恒定; 2. The preheating mechanism of this wallpaper printing system adopts the oil guide sleeve, which reduces the volume of hot oil in the heating roller, thus speeding up the circulation speed of the hot oil, and the temperature of the roller can be kept constant to the greatest extent;

3.本壁纸印花系统的预热机构,其采用了螺旋式的导油板,不仅起到导油的作用,使加热辊的表面都能受热,并且也为加热辊提供多点支撑,提高了加热辊的刚性; 3. The preheating mechanism of this wallpaper printing system adopts a spiral oil guide plate, which not only plays the role of oil guide, but also makes the surface of the heating roller be heated, and also provides multi-point support for the heating roller, which improves the Rigidity of heating roller;

4.本壁纸印花系统的冷却机构,加大了壁纸在印花成型后的冷却速度,保证了壁纸印花的立体效果; 4. The cooling mechanism of this wallpaper printing system increases the cooling speed of the wallpaper after printing and ensures the three-dimensional effect of wallpaper printing;

5.本印花机为立式印花机,减少了占用空间。 5. This printing machine is a vertical printing machine, which reduces the occupied space.

6.本壁纸印花系统便于调节花辊的位置,使得本印花机可以采用不同直径的花辊,增加了设备的适用性; 6. This wallpaper printing system is convenient to adjust the position of the pattern roller, so that the printing machine can use pattern rollers with different diameters, which increases the applicability of the equipment;

7.本壁纸印花系统中,第一冷却辊设置在花辊下方,减小了壁纸绕过花辊的包角,延长了壁纸和花辊的接触时间,提升了印花效果; 7. In this wallpaper printing system, the first cooling roller is set under the flower roller, which reduces the wrapping angle of the wallpaper around the flower roller, prolongs the contact time between the wallpaper and the flower roller, and improves the printing effect;

8.本壁纸印花系统的冷却装置结构简单,水流通畅,冷水效果好,寿命长; 8. The cooling device of this wallpaper printing system has simple structure, smooth water flow, good cooling effect and long service life;

9.本壁纸印花系统,设置有张力机构,可调整壁纸的张力。另外,随着壁纸在卷筒上的卷绕直径的增大,壁纸在卷筒处的线速度与壁纸在牵引辊处的线速度之差越来越大。此时,摆动杆右侧上移,用以平衡线速度之差,使得排线速度和收线速度相匹配,避免壁纸断裂,保证了收卷机的连续化生产; 9. This wallpaper printing system is equipped with a tension mechanism to adjust the tension of the wallpaper. In addition, as the winding diameter of the wallpaper on the reel increases, the difference between the linear velocity of the wallpaper at the reel and the linear velocity of the wallpaper at the traction roller becomes larger and larger. At this time, the right side of the swing rod moves up to balance the difference in line speed, so that the line speed and take-up speed match, avoiding the breakage of the wallpaper and ensuring the continuous production of the winder;

10.本壁纸印花系统,设置有顶紧机构,转动摇柄,实现顶杆的轴向动作,从而定位外壳,控制主动盘和被动盘的间距,可适应不同宽度的壁纸的收卷,并且防止被动盘在旋转的过程中受到轴向的外力而后移。 10. This wallpaper printing system is equipped with a top tightening mechanism. Turn the handle to realize the axial movement of the ejector rod, thereby positioning the shell, controlling the distance between the driving disk and the passive disk, and can adapt to the rolling of wallpapers of different widths, and prevent The passive disc is moved backward by an axial external force during the rotation.

附图说明 Description of drawings

图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2是本发明预热罩的结构示意图; Fig. 2 is the structural representation of preheating cover of the present invention;

图3是本发明第一固定块的分布图; Fig. 3 is the distribution diagram of the first fixed block of the present invention;

图4是本发明第一冷却辊的结构示意图; Fig. 4 is the structural representation of the first cooling roll of the present invention;

图5是本发明张力机构的结构示意图; Fig. 5 is the structural representation of tension mechanism of the present invention;

图6是本发明收卷机构的俯视结构示意图; Fig. 6 is a top structural schematic view of the winding mechanism of the present invention;

图7是本发明顶紧机构的结构示意图; Fig. 7 is a schematic structural view of the jacking mechanism of the present invention;

图中:1000-预热机构、1100-预热罩、1200-加热辊、1201-导油管、1202-输入轴、1203-加热辊套、1204-第一滑动块、1205-导油板、导1206-油套、1207-第一固定块、1208-支撑轴、2000-压花机构、2001-压花气缸、2002-压杆、2003-压辊、2004-花辊、2005-花辊座、2006-导轨、2007-定位键、3000-冷却机构、3100-第一冷却辊、3101-进水管、3102-左旋转接头、3103-左托架、3104-冷却辊套、3105-第二滑动块、3106-导水板、3107-导水套、3108-第二固定块、3109-右托架、3110-右旋转接头、3111-出水管、3200-第二冷却辊、4000-张力机构、4001-牵引辊、4002-第一定辊、4003-动辊、4004-摆动杆、4005-张力气缸、4006-第一转轴、4007-第一齿轮、4008-第二齿轮、4009-第二转轴、4010-变位器、4011-第二定辊、5000-收卷机构、5100-卷筒、5200-主动盘、5300-被动盘、5400-主动机构、5401-主动轴、5402-被动带轮、5403-主动带轮、5404-收卷电机、5405-主刹、5500-被动机构、5501-被动轴、5502-外壳、5503-调节齿轮、5600-顶紧机构、5601-摇柄、5602-第三转轴、5603-小伞齿、5604-大伞齿、5605-导筒、5606-底座、5607-顶杆、6000-机架。 In the figure: 1000-preheating mechanism, 1100-preheating cover, 1200-heating roller, 1201-oil guide pipe, 1202-input shaft, 1203-heating roller sleeve, 1204-first sliding block, 1205-oil guide plate, guide 1206-oil sleeve, 1207-first fixed block, 1208-support shaft, 2000-embossing mechanism, 2001-embossing cylinder, 2002-pressure rod, 2003-pressing roller, 2004-embossed roller, 2005-embossed roller seat, 2006-Guide rail, 2007-Location key, 3000-Cooling mechanism, 3100-First cooling roller, 3101-Inlet pipe, 3102-Left swivel joint, 3103-Left bracket, 3104-Cooling roller cover, 3105-Second sliding block , 3106-Water guide plate, 3107-Water guide sleeve, 3108-Second fixed block, 3109-Right bracket, 3110-Right rotary joint, 3111-Outlet pipe, 3200-Second cooling roller, 4000-Tension mechanism, 4001 - traction roller, 4002-first fixed roller, 4003-moving roller, 4004-swing lever, 4005-tension cylinder, 4006-first rotating shaft, 4007-first gear, 4008-second gear, 4009-second rotating shaft, 4010-displacer, 4011-second fixed roller, 5000-winding mechanism, 5100-reel, 5200-driving disc, 5300-passive disc, 5400-driving mechanism, 5401-driving shaft, 5402-passive pulley, 5403-Drive Pulley, 5404-Rewinding Motor, 5405-Main Brake, 5500-Passive Mechanism, 5501-Passive Shaft, 5502-Shell, 5503-Adjusting Gear, 5600-Top Tightening Mechanism, 5601-Ring handle, 5602-Part Three shafts, 5603-small bevel gear, 5604-big bevel gear, 5605-guide cylinder, 5606-base, 5607-ejector, 6000-frame.

具体实施方式 detailed description

下面结合附图,对本发明作进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.

壁纸印花系统,包括预热机构1000、压花机构2000、冷却机构3000、张力机构4000、收卷机构5000和机架6000。 The wallpaper printing system includes a preheating mechanism 1000, an embossing mechanism 2000, a cooling mechanism 3000, a tension mechanism 4000, a winding mechanism 5000 and a frame 6000.

所述预热机构包括预热罩1100和加热辊1200,所述预热罩1100架设于加热辊1200的工作面,用以防止热量的散失。 The preheating mechanism includes a preheating cover 1100 and a heating roller 1200. The preheating cover 1100 is erected on the working surface of the heating roller 1200 to prevent heat loss.

所述加热辊1200包括输入轴1202、导油管1201、加热辊套1203、第一滑动块1204、导油套1206、导油板1205、第一固定块1207和支撑轴1208;所述导油套1206右端通过第一固定块1207与加热辊套1203连接,左端通过第一滑动块1204与加热辊套1203连接;所述加热辊套1203左侧固定连接空心轴结构的输入轴1202,右侧固定连接实心轴结构的支撑轴1208;所述导油管1201穿过输入轴1202并贯穿导油套1206。所述导油板1205固定设置于导油套1206且呈轴向螺旋状;所述导油板1205架设于导油套1206和加热辊套1203之间。 The heating roller 1200 includes an input shaft 1202, an oil guiding pipe 1201, a heating roller cover 1203, a first sliding block 1204, an oil guiding sleeve 1206, an oil guiding plate 1205, a first fixed block 1207 and a support shaft 1208; the oil guiding sleeve The right end of 1206 is connected to the heating roller cover 1203 through the first fixing block 1207, and the left end is connected to the heating roller cover 1203 through the first sliding block 1204; the left side of the heating roller cover 1203 is fixedly connected to the input shaft 1202 of the hollow shaft structure, and the right side is fixed Connect the support shaft 1208 of the solid shaft structure; the oil guiding pipe 1201 passes through the input shaft 1202 and penetrates through the oil guiding sleeve 1206 . The oil guide plate 1205 is fixedly arranged on the oil guide sleeve 1206 and has an axial spiral shape; the oil guide plate 1205 is erected between the oil guide sleeve 1206 and the heating roller sleeve 1203 .

预热机构的工作方式为:热油经过导油管1201流入到加热辊套1203右侧,然后沿着导油套1206和加热辊套1203之间的夹层回流至加热辊套1203左侧,并从导油管1201和输入轴1202的夹层外排。 The working method of the preheating mechanism is: the hot oil flows into the right side of the heating roller sleeve 1203 through the oil guide pipe 1201, and then flows back to the left side of the heating roller sleeve 1203 along the interlayer between the oil guide sleeve 1206 and the heating roller sleeve 1203, and from The interlayer of the oil guide pipe 1201 and the input shaft 1202 is discharged outside.

所述压花机构2000包括压花气缸2001、压杆2002、压辊2003、花辊2004、花辊座2005、导轨2006和定位键2007。所述压杆2002的一端与压花气缸2001的输出端转动连接,另一端与压辊2003转动连接,中部与机架6000转动连接,所述压杆2002起到一个杠杆作用;所述压辊2003和花辊2004平行设置且位于预热机构1000的出料口。所述花辊2004设置在花辊座2005上;所述花辊座2005下方设置导轨2006;所述导轨2006与花辊座2005滑动连接;所述导轨2006上配设有定位键2007。所述导轨2006水平设置。当需要更换不同的直径的花辊2004时,可移动花辊座2005在导轨2006上的位置,从而重新调整花辊2004的位置,使得花辊2004和压辊2003重新合压。 The embossing mechanism 2000 includes an embossing cylinder 2001 , a pressing rod 2002 , a pressing roller 2003 , an embossing roller 2004 , an embossing roller seat 2005 , a guide rail 2006 and a positioning key 2007 . One end of the pressure rod 2002 is rotatably connected to the output end of the embossing cylinder 2001, the other end is rotatably connected to the pressure roller 2003, and the middle part is rotatably connected to the frame 6000. The pressure rod 2002 acts as a lever; the pressure roller 2003 and pattern roller 2004 are arranged in parallel and located at the discharge port of preheating mechanism 1000 . The pattern roller 2004 is set on the pattern roller seat 2005; the guide rail 2006 is arranged under the pattern roller seat 2005; the guide rail 2006 is slidingly connected with the pattern roller seat 2005; the guide rail 2006 is equipped with a positioning key 2007. The guide rail 2006 is arranged horizontally. When it is necessary to replace the pattern roller 2004 with different diameters, the position of the pattern roller seat 2005 on the guide rail 2006 can be moved, thereby readjusting the position of the pattern roller 2004 so that the pattern roller 2004 and the pressure roller 2003 are pressed together again.

工作时,先调整花辊座2005在导轨2006上的位置,然后用定位键2007固定。压花气缸2001动作,通过压杆2002使压辊2003靠近花辊2004并合压。压辊2003被电机驱动旋转,壁纸经过油热装置的预热后连续受压成型。 During work, first adjust the position of the flower roller seat 2005 on the guide rail 2006, and then fix it with the positioning key 2007. The embossing cylinder 2001 acts, and the pressure roller 2003 is moved close to the pattern roller 2004 through the pressure rod 2002 and pressed together. The pressure roller 2003 is driven to rotate by the motor, and the wallpaper is continuously pressed and formed after being preheated by the oil heating device.

所述冷却机构3000包括第一冷却辊3100和第二冷却辊3200;所述第一冷却辊3100设置在花辊2004下方。因此,壁纸与花辊2004包角较小,壁纸在花辊2004可停留更多的时间,提高了压花效果,增强了壁纸的立体感。所述第二冷却辊3200位于张力机构4000的进料口。 The cooling mechanism 3000 includes a first cooling roller 3100 and a second cooling roller 3200 ; the first cooling roller 3100 is arranged below the pattern roller 2004 . Therefore, the wrapping angle between the wallpaper and the flower roller 2004 is small, and the wallpaper can stay in the flower roller 2004 for more time, which improves the embossing effect and enhances the three-dimensional effect of the wallpaper. The second cooling roller 3200 is located at the feeding port of the tension mechanism 4000 .

所述第一冷却辊3100包括中空的冷却辊套3104,所述冷却辊套3104内设实心轴结构的导水套3107;所述导水套3107右端通过第二固定块3108与冷却辊套3104连接,左端通过第二滑动块3105与冷却辊套3104连接;所述导水套3107外表面固定有导水板3106;所述导水板3106呈轴向螺旋状;所述导水板3106架设于导水套3107和冷却辊套3104之间;所述冷却辊套3104左端固定连接中空的左托架3103,右端固定连接中空的右托架3109;所述左托架3103法兰连接有左旋转接头3102;右托架3109法兰连接有右旋转接头3110;所述左旋转接头3102连接有进水管3101;右旋转接头3110连接有出水管3111。 The first cooling roll 3100 includes a hollow cooling roll sleeve 3104, the cooling roll sleeve 3104 is provided with a water guiding sleeve 3107 with a solid shaft structure; the right end of the water guiding sleeve 3107 passes through the second fixed block 3108 and the cooling roll sleeve 3104 connection, the left end is connected with the cooling roller sleeve 3104 through the second sliding block 3105; the water guide plate 3106 is fixed on the outer surface of the water guide sleeve 3107; the water guide plate 3106 is axially spiral; the water guide plate 3106 is erected Between the water guide sleeve 3107 and the cooling roller sleeve 3104; the left end of the cooling roller sleeve 3104 is fixedly connected to the hollow left bracket 3103, and the right end is fixedly connected to the hollow right bracket 3109; the left bracket 3103 is flanged with a left-handed The adapter 3102; the right bracket 3109 is flange-connected with a right rotary joint 3110; the left rotary joint 3102 is connected with a water inlet pipe 3101; the right rotary joint 3110 is connected with a water outlet pipe 3111.

所述导水套3107采用内部充气的密闭结构,从而减少了导水套3107的重量,降低了冷却辊套3104承受的重量,因此,冷却辊套3104不易变形,使用寿命增加。 The water guide jacket 3107 adopts an airtight structure inside, thereby reducing the weight of the water guide jacket 3107 and the weight of the cooling roller jacket 3104. Therefore, the cooling roller jacket 3104 is not easily deformed and has a longer service life.

受压后的壁纸,壁纸背面经过第一冷却辊3100,避免正面的立体图纹受到影响。第一冷却辊3100的冷却辊套3104中通有冷水。冷水从左侧进入冷却辊套3104内部,被导水套3107挤压至冷却辊套3104内壁,然后从右侧排除,故能迅速降低冷却辊套3104的温度,从而降低壁纸的温度,起到良好的定型作用。然后壁纸通过第二冷却辊3200输出至张力机构。 After pressing the wallpaper, the back of the wallpaper passes through the first cooling roller 3100, so as to prevent the three-dimensional pattern on the front from being affected. Cold water is passed through the cooling roll cover 3104 of the first cooling roll 3100 . The cold water enters the inside of the cooling roll cover 3104 from the left side, is squeezed to the inner wall of the cooling roll cover 3104 by the water guide cover 3107, and then discharged from the right side, so the temperature of the cooling roll cover 3104 can be rapidly reduced, thereby reducing the temperature of the wallpaper, and Good styling effect. Then the wallpaper is output to the tension mechanism through the second cooling roller 3200 .

螺旋状的导水板3106的设置,不仅起到导流的作用,保证冷却辊套3104内壁都能被水冷,也为中空的冷却辊套3104提供了多点支撑,提高了冷却辊套3104的刚性。 The setting of the spiral water guide plate 3106 not only plays the role of diversion, but also ensures that the inner wall of the cooling roller sleeve 3104 can be water-cooled, and also provides multi-point support for the hollow cooling roller sleeve 3104, which improves the stability of the cooling roller sleeve 3104. rigidity.

所述张力机构4000包括牵引辊4001、第一定辊4002、动辊4003、摆动杆4004、张力气缸4005、第一转轴4006、第二定辊4011、第一齿轮4007、第二齿轮4008、第二转轴4009和变位器4010;所述牵引辊4001、第一定辊4002和第二定辊4011等高设置在机架6000上;所述动辊4003位于第一定辊4002和第二定辊4011之间且转动连接于摆动杆4004的右端;所述张力气缸4005的输出端转动连接于摆动杆4004的中部;摆动杆4004的左端固定连接于第一转轴4006;所述第一转轴4006上固定连接有第一齿轮4007;所述第二转轴4009固定设置有变位器4010以及与第一齿轮4007相啮合的第二齿轮4008。 The tension mechanism 4000 includes a traction roller 4001, a first fixed roller 4002, a moving roller 4003, a swing lever 4004, a tension cylinder 4005, a first rotating shaft 4006, a second fixed roller 4011, a first gear 4007, a second gear 4008, a first Two rotating shafts 4009 and a displacer 4010; the traction roller 4001, the first fixed roller 4002 and the second fixed roller 4011 are arranged at the same height on the frame 6000; the moving roller 4003 is located at the first fixed roller 4002 and the second fixed roller Between the rollers 4011 and rotatably connected to the right end of the swing rod 4004; the output end of the tension cylinder 4005 is rotatably connected to the middle part of the swing rod 4004; the left end of the swing rod 4004 is fixedly connected to the first rotating shaft 4006; the first rotating shaft 4006 The first gear 4007 is fixedly connected to it; the second rotating shaft 4009 is fixedly provided with a shifter 4010 and a second gear 4008 meshing with the first gear 4007 .

平衡时,壁纸上的张力等于动辊4003的重力以及张力气缸4005的作用力之和。因此,可通过张力气缸,调整壁纸的张力。另外,随着壁纸在卷筒5100上的卷绕直径的增大,壁纸在卷筒5100处的线速度与壁纸在牵引辊4001处的线速度之差越来越大。此时,摆动杆4004右侧上移,用以平衡线速度之差,使得排线速度和收线速度相匹配,避免壁纸断裂,保证了收卷机的连续化生产。变位器用以记录摆动杆的摆动弧度,从而方便后续计算线速度之差。 When balanced, the tension on the wallpaper is equal to the sum of the gravity of the moving roller 4003 and the active force of the tension cylinder 4005. Therefore, the tension of the wallpaper can be adjusted through the tension cylinder. In addition, as the winding diameter of the wallpaper on the drum 5100 increases, the difference between the linear speed of the wallpaper at the drum 5100 and the linear speed of the wallpaper at the traction roller 4001 becomes larger and larger. At this time, the right side of the swing rod 4004 is moved up to balance the difference in the line speed, so that the line speed and the line speed match, avoiding the breakage of the wallpaper and ensuring the continuous production of the winder. The positioner is used to record the swing arc of the swing rod, so as to facilitate the subsequent calculation of the difference in linear speed.

所述收卷机构5000包括卷筒5100、主动盘5200、被动盘5300、主动机构5400、被动机构5500和顶紧机构5600;所述卷筒5100夹设于主动盘5200和被动盘5300之间;所述顶紧机构5600设置于被动机构5500背部。 The winding mechanism 5000 includes a reel 5100, a driving disc 5200, a passive disc 5300, an active mechanism 5400, a passive mechanism 5500 and a tightening mechanism 5600; the reel 5100 is sandwiched between the driving disc 5200 and the passive disc 5300; The tightening mechanism 5600 is arranged on the back of the passive mechanism 5500 .

所述顶紧机构5600包括摇柄5601、第三转轴5602、小伞齿5603、大伞齿5604、导筒5605、底座5606和顶杆5607;所述摇柄5601和小伞齿5603同轴心设置且均与第三转轴5602固定连接;所述大伞齿5604和小伞齿5603相互啮合;所述大伞齿5604的中心设置有螺纹孔;所述大伞齿5604前方设置有导筒5605,后方配设有底座5606;所述导筒5605与顶杆5607滑动连接;所述顶杆5607穿过导筒5605和大伞齿5604的螺纹孔且与大伞齿5604螺纹连接。 The clamping mechanism 5600 includes a crank handle 5601, a third rotating shaft 5602, a small bevel tooth 5603, a large bevel tooth 5604, a guide cylinder 5605, a base 5606 and a push rod 5607; the crank handle 5601 and the small bevel tooth 5603 are concentric Set and fixedly connected with the third rotating shaft 5602; the large bevel tooth 5604 and the small bevel tooth 5603 mesh with each other; the center of the large bevel tooth 5604 is provided with a threaded hole; the front of the large bevel tooth 5604 is provided with a guide cylinder 5605 , a base 5606 is arranged at the rear; the guide cylinder 5605 is slidingly connected with the ejector rod 5607;

转动摇柄5601,通过小伞齿5603带动大伞齿5604旋转。大伞齿5604可自转,且其轴向位置通过导筒5605和底座5606固定,而顶杆5607和导筒5605滑动连接,导筒5605上设置滑动轨道,顶杆5607无法自转,因此,当大伞齿5604转动时,顶杆5607轴向动作,实现伸缩的功能。 Turn the handle 5601 to drive the big bevel tooth 5604 to rotate through the small bevel tooth 5603. The large bevel tooth 5604 can rotate by itself, and its axial position is fixed by the guide cylinder 5605 and the base 5606, while the push rod 5607 and the guide sleeve 5605 are slidably connected, and a sliding track is set on the guide cylinder 5605, and the push rod 5607 cannot rotate by itself. When the bevel gear 5604 rotates, the push rod 5607 moves axially to realize the telescopic function.

所述主动机构5400包括主动轴5401、被动带轮5402、主动带轮5403和收卷电机5404;所述主动盘5200固定连接于主动轴5401,所述主动轴5401上固定设置有被动带轮5402;所述被动带轮5402通过皮带与主动带轮5403连接;所述主动带轮5403配设于收卷电机5404的输出端。所述主动轴5401配设有主刹5405。当然,主动机构5400也可以采用其它的结构,比如链轮链条的配合方式,或者用变频器代替带轮等。 The driving mechanism 5400 includes a driving shaft 5401, a driven pulley 5402, a driving pulley 5403 and a winding motor 5404; the driving disk 5200 is fixedly connected to the driving shaft 5401, and the driving shaft 5401 is fixedly provided with a passive pulley 5402 ; The driven pulley 5402 is connected to the driving pulley 5403 through a belt; The drive shaft 5401 is equipped with a main brake 5405 . Of course, the active mechanism 5400 can also adopt other structures, such as the cooperation of sprockets and chains, or use frequency converters instead of pulleys.

所述被动机构5500包括被动轴5501、外壳5502和调节齿轮5503;所述被动盘5300固定设置于被动轴5501,所述被动轴5501与外壳5502转动连接;所述外壳5502设置在机架6000上;所述外壳5502上设置有齿条;所述外壳5502与机架6000滑动连接;所述调节齿轮5503与外壳5502上的齿条相啮合。 The passive mechanism 5500 includes a driven shaft 5501, a housing 5502, and an adjustment gear 5503; the passive disk 5300 is fixedly arranged on the driven shaft 5501, and the driven shaft 5501 is rotationally connected to the housing 5502; the housing 5502 is arranged on the frame 6000 ; The housing 5502 is provided with a rack; the housing 5502 is slidably connected with the frame 6000 ;

运行机器前,先调整顶紧机构5600,顶杆5607触碰外壳5502,从而定位外壳5502,防止被动盘5300在旋转的过程中受到轴向的外力而后移。工作时,壁纸先经过张力机构4000调整张力,然后主动机构5400带动主动盘5200旋转,从而带动卷筒5100旋转,壁纸收纳于卷筒5100。当收卷完毕时,主动机构5400停止工作,卷筒5100停止旋转,调整顶紧机构5600,顶杆5607退回,为外壳5502的后移提供空间。然后转动调节齿轮5503,外壳5502后移,被动盘5300和主动盘5200分离,从而取出成品。 Before running the machine, first adjust the jacking mechanism 5600, and the ejector rod 5607 touches the casing 5502, thereby positioning the casing 5502, and preventing the driven disk 5300 from moving backward due to an axial external force during rotation. When working, the tension of the wallpaper is first adjusted by the tension mechanism 4000 , and then the active mechanism 5400 drives the driving plate 5200 to rotate, thereby driving the reel 5100 to rotate, and the wallpaper is stored in the reel 5100 . When the winding is completed, the active mechanism 5400 stops working, the reel 5100 stops rotating, the jacking mechanism 5600 is adjusted, and the ejector rod 5607 is retracted to provide space for the housing 5502 to move backward. Then the adjusting gear 5503 is rotated, the housing 5502 moves backward, and the driven disk 5300 is separated from the driving disk 5200, thereby taking out the finished product.

本发明按照实施例进行了说明,在不脱离本原理的前提下,本装置还可以作出若干变形和改进。应当指出,凡采用等同替换或等效变换等方式所获得的技术方案,均落在本发明的保护范围内。 The present invention has been described according to the embodiments. On the premise of not departing from the principle, the device can also be modified and improved. It should be pointed out that all technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims (7)

1. wallpaper printing system, including preheating mechanism (1000), embossing mechanism (2000), cooling body (3000), tension mechanism (4000), rolling-up mechanism (5000) and frame (6000);It is characterized in that, described preheating mechanism includes preheating cover (1100) and heating roller (1200), and described preheating cover (1100) is set up in the work surface of heating roller (1200);Described embossing mechanism (2000) includes pressure roller (2003) and flower roller (2004);Described pressure roller (2003) and flower roller (2004) be arranged in parallel and are positioned at the discharging opening of preheating mechanism (1000);Described cooling body (3000) includes the first chill roll (3100) and the second chill roll (3200);Described first chill roll (3100) is arranged on colored roller (2004) lower section;Described second chill roll (3200) is positioned at the charging aperture of tension mechanism (4000);Described tension mechanism (4000) includes carry-over pinch rolls (4001), the first fixed roll (4002), action roller (4003), swing arm (4004), tension force cylinder (4005), the first rotating shaft (4006) and the second fixed roll (4011);Described carry-over pinch rolls (4001), the first fixed roll (4002) and the second fixed roll (4011) are contour to be arranged in frame (6000);Described action roller (4003) is positioned between the first fixed roll (4002) and the second fixed roll (4011) and is rotationally connected with the right-hand member of swing arm (4004);The outfan of described tension force cylinder (4005) is rotationally connected with the middle part of swing arm (4004);The left end of swing arm (4004) is fixedly connected on the first rotating shaft (4006);Described rolling-up mechanism (5000) includes reel (5100), driving disc spacing pressing (5200), driven disc (5300), driving mechanism (5400), driven member (5500) and jacking mechanism (5600);Described reel (5100) is located between driving disc spacing pressing (5200) and driven disc (5300);Described jacking mechanism (5600) is arranged at driven member (5500) back;Described heating roller (1200) includes oil guide pipe (1201), power shaft (1202), heating roller shell (1203), the first sliding shoe (1204), Oil Guide set (1206), the first fixed block (1207) and support shaft (1208);Described Oil Guide set (1206) right-hand member is connected with heating roller shell (1203) by the first fixed block (1207), and left end is connected with heating roller shell (1203) by the first sliding shoe (1204);The fixing power shaft (1202) connecting hollow shaft structure in described heating roller shell (1203) left side, the support shaft (1208) connecting solid shafting structure is fixed on right side;Described oil guide pipe (1201) is through power shaft (1202) and runs through Oil Guide set (1206);Described embossing mechanism (2000) also includes embossing cylinder (2001), depression bar (2002), flower roller seat (2005), guide rail (2006) and positioning key (2007);One end of described depression bar (2002) is rotationally connected with the outfan of embossing cylinder (2001), and the other end is rotationally connected with pressure roller (2003), and middle part is rotationally connected with frame (6000);Described colored roller (2004) is arranged on colored roller seat (2005);Described colored roller seat (2005) lower section arranges guide rail (2006);Described guide rail (2006) is slidably connected with flower roller seat (2005);Positioning key (2007) it is equipped with on described guide rail (2006).
2. wallpaper printing system as claimed in claim 1, it is characterised in that described heating roller (1200) also includes oil guide plate (1205);Described oil guide plate (1205) is fixedly installed on Oil Guide set (1206) and in axial screw shape;Described oil guide plate (1205) is set up between Oil Guide set (1206) and heating roller shell (1203).
3. wallpaper printing system as claimed in claim 1, it is characterised in that 5. Wallpaper printing system as claimed in claim 1, it is characterised in that described first chill roll (3100) includes the cooling roller shell (3104) of hollow, sets the water guide set (3107) of solid shafting structure in described cooling roller shell (3104);Described water guide set (3107) right-hand member is connected with cooling roller shell (3104) by the second fixed block (3108), and left end is connected with cooling roller shell (3104) by the second sliding shoe (3105);Described water guide set (3107) outer surface is fixed with weather board (3106);Described weather board (3106) is in axial screw shape;Described weather board (3106) is set up between water guide set (3107) and cooling roller shell (3104);Described cooling roller shell (3104) left end fixes the left tray (3103) connecting hollow, and right-hand member fixes the right bracket (3109) connecting hollow;Described left tray (3103) connects anticlockwise joint (3102);Right bracket (3109) connects right rotation joint (3110);Described anticlockwise joint (3102) connects water inlet pipe (3101);Right rotation joint (3110) connects outlet pipe (3111).
4. wallpaper printing system as claimed in claim 1, it is characterised in that described tension mechanism (4000) also includes the first gear (4007), the second gear (4008), the second rotating shaft (4009) and deflection machine (4010);It is fixedly connected with the first gear (4007) on described first rotating shaft (4006);Described second rotating shaft (4009) is fixedly installed deflection machine (4010) and the second gear (4008) being meshed with the first gear (4007).
5. wallpaper printing system as claimed in claim 1, it is characterized in that, described jacking mechanism (5600) includes rocking handle (5601), the 3rd rotating shaft (5602), small bevel gear (5603), gamp tooth (5604), guide (5605), base (5606) and push rod (5607);Described rocking handle (5601) and small bevel gear (5603) concentric arrange and all fix with the 3rd rotating shaft (5602) and be connected;Described gamp tooth (5604) and small bevel gear (5603) engage each other;Described gamp tooth (5604) be provided centrally with screwed hole;Described gamp tooth (5604) front is provided with guide (5605), and rear is equipped with base (5606);Described guide (5605) is slidably connected with push rod (5607);Described push rod (5607) passes guide (5605) and the screwed hole of gamp tooth (5604) and threadeds with gamp tooth (5604).
6. wallpaper printing system as claimed in claim 1, it is characterised in that described driving mechanism (5400) includes driving shaft (5401), passive belt wheel (5402), driving pulley (5403) and winding motor (5404);Described driving disc spacing pressing (5200) is fixedly connected on driving shaft (5401), and described driving shaft (5401) is fixedly installed passive belt wheel (5402);Described passive belt wheel (5402) is connected with driving pulley (5403) by belt;Described driving pulley (5403) is disposed in the outfan of winding motor (5404).
7. wallpaper printing system as claimed in claim 1, it is characterised in that described driven member (5500) includes driven axle (5501), shell (5502) and regulation gear (5503);Described driven disc (5300) is fixedly installed on driven axle (5501), and described driven axle (5501) is rotationally connected with shell (5502);Described shell (5502) is arranged in frame (6000);Described shell is provided with tooth bar on (5502);Described shell (5502) is slidably connected with frame (6000);Described regulation gear (5503) is meshed with the tooth bar on shell (5502).
CN201410241548.5A 2014-06-03 2014-06-03 wallpaper printing system Expired - Fee Related CN104002507B (en)

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