CN104001754A - Anti-tower shaped defect control method for coiler's asymmetric side guide plate and application - Google Patents
Anti-tower shaped defect control method for coiler's asymmetric side guide plate and application Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
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- 238000005098 hot rolling Methods 0.000 description 7
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Abstract
The invention relates to an anti-tower shaped defect control method for a coiler's asymmetric side guide plate. The method includes: deflecting the transfer rollers of a coiler's transfer roller group, keeping the opening of a driving side guide plate at the level of strip steel width/2 and the opening of a work side guide plate in the range of strip steel width/2+60mm-strip steel width/2+100mm, making a roll table rotate to push the strip steel forward and generate a divergent pushing force simultaneously so as to make the strip steel operate closely to the driving side guide plate, when the strip steel head completely enter the side plates, letting the work side guide plate quickly draw close to the driving side guide plate to realize close, and keeping the driving side guide plate still till the strip steel head is bitten into a subsequent pinch roll group. The method provided by the invention can reduce tower shaped defects of the strip steel, improve coil quality, has no need for recoiling and repair, and saves manpower and material resources. And the method has small investment in equipment hardware transformation, only needs to make angular adjustment on part of the roll table, and other improvements can be achieved by modifying software. Thus, the method is suitable to the field of preventing steel coil tower shaped defects by coilers in various steel production.
Description
Technical field
The control method that the present invention relates to a kind of object operation, relates in particular to a kind of control method that is applied to the asymmetric flipper guide of coiling machine in iron and steel production field, can prevent the turriform defect of coil of strip.
Background technology
At present, on hot rolling line in each steel production enterprise, be widely used a kind of coiling machine, coiling machine is as a kind of visual plant of hot rolling line, and coiling machine is arranged at after mm finishing mill unit, for last procedure of hot continuous rolling production line, the finished product hot-strip of rolling is rolled into coil of strip.Coiling machine under prior art mainly comprises that roller-way, flipper guide, pinch roll, three help the capital equipment such as winding up roller and reel, also comprise some auxiliary taking-up equipments in addition.Wherein roller-way is mainly responsible for band steel to be delivered to coiling machine by mm finishing mill unit, flipper guide Main Function is centering band steel, the Main Function of pinch roll is to sting the steel stage to apply certain clamping force with steel at head, it is implemented to flexural deformation for the first time simultaneously, finally batch the stage to apply stable tension force with steel at afterbody, to ensure good scroll quality, and help some auxiliary taking-up equipments such as winding up roller to help the bending of band steel, and make to be with steel to be tightly wound around coiling, wherein reel is one of nucleus equipment of coiling machine, after band steel is wound around, it is applied to forward direction tension force, up-to-standard to guarantee scroll.
But, produce through long coil of strip, field worker is found, coiling machine under prior art is very easy to produce turriform defect in the curly course of its coil of strip, as shown in Figure 1, turriform defect is exactly that the inner ring volume layer of coil of strip is to the open defect of a side protrusion, protrude and be fore side turriform defect to fore side, protrude and be transmission side turriform defect to transmission side, and user generally has very harsh requirement to inner ring turriform defect, exceed if there is the coil of strip of turriform defect the inner ring turriform that user requires, can only in the time of finishing procedure, carry out rewinding repairing, not only cause like this loss of quality cost, and extremely consume manpower and materials.
Under prior art in order to prevent turriform defect, taked a kind of symmetrical flipper guide control method, as described below:
As shown in Figure 2, flipper guide is made up of transmission side flipper guide and fore side flipper guide, all adopts symmetrical aperture to set, and adopts following methods control:
1. band steel head arrives before flipper guide, and transmission side flipper guide and fore side flipper guide are set in identical aperture symmetrically, i.e. aperture=strip width/the 2+50mm of flipper guide;
2. when band steel head is when the flipper guide, the quick closedown simultaneously of fore side flipper guide and transmission side flipper guide;
3. when band steel afterbody is by after flipper guide, fore side flipper guide and transmission side flipper guide are opened simultaneously.
That is to say under prior art, transmission side flipper guide and fore side flipper guide keep with rolling centerline the distance equating all the time, adopt symmetrical flipper guide control method.
But through execute-in-place workman's long-term use, we find that the symmetrical flipper guide control method under prior art is used for preventing that turriform defect from still existing following problem:
1. arrive before flipper guide at band steel head, the aperture of flipper guide is greater than the width with steel, band steel within the scope of flipper guide aperture in free state.Band steel can move about to any side, while moving about to fore side, has just produced fore side turriform; While moving about to transmission side, just produce transmission side turriform.
2. because the quick closedown of flipper guide needs a period of time, during this period of time, unavoidably to produce certain turriform defect.The time that quick closedown needs is longer, and turriform defect is more serious, but the shut-in time is too short, easily band steel clamp is stopped again.
So the side guide plate of recoiling machine under prior art adopts symmetrical flipper guide control method still cannot meet the quality requirement of coil of strip, still can produce turriform defect.
Summary of the invention
While batching coil of strip in order to solve coiling machine, easily produce turriform defect, and flipper guide under prior art adopts symmetrical flipper guide control method also cannot solve the problem of this defect, the invention provides control method and the application of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine, quick closedown process and band steel mainly for flipper guide freely move about within the scope of flipper guide aperture, unavoidably to produce the problem of turriform defect, for the different characteristics of slab and thin plate, by the adjustment of offside guide plate center line, and the roller-way of arranging in conjunction with oblique angle, reach the object that reduces turriform defect, concrete scheme of the present invention is as described below:
A control method for the anti-turriform defect of the asymmetric flipper guide of coiling machine, is characterized in that:
1) 80 ~ 120 transfer roller deflections of the steel of contact zones at first of coiling machine transfer roller group are arranged;
2) described transfer roller deflection arranges that it is specially, to between the axis of every transfer roller and rolling centerline, form a deflection angle by 90 ° of original normal deflections, make coiling machine transfer roller group when rotation promotes to be forward with steel, form towards a side point to thrust, make flipper guide operation that it is adjacent to this side;
The angle of deflection angle is larger, larger towards the thrust of side direction.
3) offside guide plate center line is adjusted as follows:
3.1) transfer roller of the coiling machine transfer roller group of deflection layout roller-way is to transmission side flipper guide deflection;
3.2) aperture of transmission side flipper guide is set, medial margin is strip width/2 apart from the distance of rolling centerline;
3.3) aperture of setting operation side flipper guide, medial margin is strip width/2+60mm ~ strip width/2+100mm apart from the distance of rolling centerline;
3.4) in the time that the head operation with steel arrives the roller-way of the coiling machine transfer roller group that deflection arranges, roller-way when rotation promotes to be forward with steel, also to produce with steel one point to thrust, make to be with steel to be adjacent to transmission side flipper guide and move;
3.5) in the time of band steel head complete approaching side guide plate, fore side flipper guide is drawn close and is closed to transmission side flipper guide fast, and that transmission side flipper guide keeps is motionless, until with the steel head follow-up pinch roll set of nipping.
According to the control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention, it is characterized in that, the angle of described deflection angle is 2 ~ 10 °.
According to the control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention, it is characterized in that, described fore side flipper guide is drawn close and is closed to transmission side flipper guide fast, and it draws close the distance of closing is 60mm ~ 100mm, with the initial placement of fore side flipper guide apart from corresponding.
An application for the anti-turriform defect of the asymmetric flipper guide of coiling machine, based on above-mentioned control method, its applying step is as described below:
1) with the nip frame of mm finishing mill unit of steel, pressure checking device detects that frame roll-force changes, and finish rolling basic automatization computer judges that frame stings steel, and will sting steel signal and be uploaded to upper control machine;
2) upper control machine obtain frame sting steel signal after, what be handed down to coiling machine according to the target thickness with steel and width batches basic automatization computer;
3) batch basic automatization computer and judge according to the thickness with steel, in the time of thickness >=5 ~ 8mm, adopt the control method of the anti-turriform defect of the asymmetric flipper guide of coiling machine;
4) batch basic automatization computer according to aperture setting value=strip width/2 of strip width calculating transmission side flipper guide, by the servo system control transmission side flipper guide oil cylinder of transmission side flipper guide, make the actual aperture of transmission side flipper guide arrive setting value, be built in the physical location of in-oil cylinder position sensor detection transmission side flipper guide and feed back to and batch basic automatization computer;
5) batch basic automatization computer according to the aperture setting value=strip width/2+60mm ~ strip width/2+100mm of strip width calculating operation side flipper guide, by the servo system control operation side flipper guide oil cylinder of fore side flipper guide, make the actual aperture of fore side flipper guide arrive setting value, be built in the physical location of in-oil cylinder position sensor detection fore side flipper guide and feed back to and batch basic automatization computer;
6) in the time being installed on the band steel checkout gear of flipper guide outlet and band steel head detected, batch basic automatization computer judgement band steel head and pass through flipper guide, calculate aperture setting value=strip width/2 of transmission side flipper guide according to strip width, so the aperture of transmission side flipper guide is motionless, batch basic automatization computer according to aperture setting value=strip width/2 of strip width calculating operation side flipper guide, by the servo system control operation side flipper guide oil cylinder of fore side flipper guide, make the actual aperture of fore side flipper guide arrive setting value, be that fore side flipper guide is drawn close and closed to transmission side flipper guide fast,
(7) in the time being installed on the band steel checkout gear of flipper guide outlet and band steel afterbody detected, batch basic automatization computer judgement band steel afterbody and pass through flipper guide, calculate aperture setting value=strip width/2 of transmission side flipper guide according to strip width, so transmission side flipper guide still keeps aperture motionless, batch basic automatization computer according to the aperture setting value=strip width/2+60mm ~ strip width/2+100mm of strip width calculating operation side flipper guide, by the servo system control operation side flipper guide oil cylinder of fore side flipper guide, make the actual aperture of fore side flipper guide again arrive setting value, be that fore side flipper guide is opened fast,
(8) after above step completes, strip coiling operation finishes, and waits for the band steel that next ripple is inferior.
Use control method and the application of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention to obtain following beneficial effect:
1. the control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention and application can reduce the turriform defect of heavy gauge steel strip, improve greatly scroll quality, need not repair by rewinding, have greatly saved manpower and materials;
2. the control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention and the less investment of application to device hardware transformation, only need part roller-way to carry out angle adjustment, and other improvement can realize by amendment software, but the effect that prevents turriform defect realizing is splendid.
Brief description of the drawings
Fig. 1 is the concrete schematic diagram that the curling steel ring of coiling machine forms turriform defect;
Fig. 2 is the concrete schematic diagram of the symmetrical flipper guide control method under prior art;
Fig. 3 is the control method of anti-turriform defect and the concrete schematic diagram of application of the asymmetric flipper guide of a kind of coiling machine of the present invention;
Fig. 4 is the control method of anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention and the concrete schematic diagram that the transfer roller deflection of application is arranged;
Fig. 5 is the control method of anti-turriform defect and the structure chart of application of the asymmetric flipper guide of a kind of coiling machine of the present invention.
Detailed description of the invention
Control method and the application of the anti-turriform defect below in conjunction with drawings and Examples to the asymmetric flipper guide of a kind of coiling machine of the present invention are further described.
Embodiment
The present embodiment is for being applied to 2050 hot rolling coilers, as shown in Figure 3 and Figure 4, and the control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine:
1) 80 ~ 120 transfer roller deflections of the steel of contact zones at first 2 of coiling machine transfer roller group 1 are arranged, 2050 hot rolling coilers in the present embodiment are arranged for choosing 100 transfer roller deflections;
2) described transfer roller deflection arranges that it is specially, to between the axis A of every transfer roller and rolling centerline B, form a deflection angle C by 90 ° of original normal deflections, make coiling machine transfer roller group 1 when rotation promotes to be forward with steel 2, form towards a side point to thrust, make flipper guide operation that it is adjacent to this side;
3) offside guide plate center line is adjusted as follows:
3.1) transfer roller of the coiling machine transfer roller group 1 of deflection layout roller-way is to transmission side flipper guide 3 deflections;
3.2) aperture of transmission side flipper guide 3 is set, medial margin is strip width/2 apart from the distance of rolling centerline B;
3.3) aperture of setting operation side flipper guide 4, medial margin is strip width/2+60mm ~ strip width/2+100mm apart from the distance of rolling centerline B, in the present embodiment, the aperture of the fore side flipper guide of 2050 hot rolling coilers is strip width/2+100mm;
3.4) in the time that the head operation with steel 2 arrives the roller-way of the coiling machine transfer roller group 1 that deflection arranges, roller-way when rotation promotes to be forward with steel, also to produce with steel one point to thrust, make to be with steel to be adjacent to transmission side flipper guide 3 and move;
3.5) in the time of band steel head complete approaching side guide plate, fore side flipper guide 4 is drawn close and is closed to transmission side flipper guide 3 fast, and that transmission side flipper guide keeps is motionless, until with the steel head follow-up pinch roll set 5 of nipping.
The control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention, the angle of described deflection angle C is 2 ~ 10 °, the angle of deflection angle C is 5 ° in the present embodiment.
Fore side flipper guide 4 is drawn close and is closed to transmission side flipper guide 3 fast, and it draws close the distance of closing is 100mm, with the initial placement of the fore side flipper guide in the present embodiment apart from corresponding.
As shown in Figure 5, the application of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine, based on above-mentioned control method, its applying step is as described below:
1) with the nip frame 6a of mm finishing mill unit 6 of steel 2, pressure checking device 6b detects that frame roll-force changes, and finish rolling basic automatization calculates 6c machine and judges that frame stings steel, and will sting steel signal and be uploaded to upper control machine 7;
2) upper control machine 7 obtain frame sting steel signal after, what be handed down to coiling machine according to the target thickness with steel and width batches basic automatization computer 8;
3) batch basic automatization computer 8 and judge according to the thickness with steel, in the time of thickness >=5 ~ 8mm (2050 hot rolling coilers in the present embodiment are the band steel of producing 7mm), adopt the control method of the anti-turriform defect of the asymmetric flipper guide of coiling machine;
4) batch basic automatization computer 8 according to aperture setting value=strip width/2 of strip width calculating transmission side flipper guide 3, control transmission side flipper guide oil cylinder 3b by the servo system 3a of transmission side flipper guide, make the actual aperture of transmission side flipper guide arrive setting value, be built in the physical location of in-oil cylinder position sensor 3c detection transmission side flipper guide and feed back to and batch basic automatization computer;
5) batch basic automatization computer 8 according to the aperture setting value=strip width/2+60mm ~ strip width/2+100mm of strip width calculating operation side flipper guide 4, by the servo system 4a control operation side flipper guide oil cylinder 4b of fore side flipper guide, make the actual aperture of fore side flipper guide arrive setting value, be built in the physical location of in-oil cylinder position sensor 4c detection fore side flipper guide and feed back to and batch basic automatization computer;
6) in the time being installed on the band steel checkout gear 9 of flipper guide outlet and band steel head detected, batch basic automatization computer 8 judgement band steel heads and pass through flipper guide, calculate aperture setting value=strip width/2 of transmission side flipper guide 3 according to strip width, so the aperture of transmission side flipper guide is motionless, batch basic automatization computer according to aperture setting value=strip width/2 of strip width calculating operation side flipper guide 4, by servo system (4a) the control operation side flipper guide oil cylinder 4b of fore side flipper guide, make the actual aperture of fore side flipper guide arrive setting value, be that fore side flipper guide is drawn close and closed to transmission side flipper guide fast,
(7) in the time being installed on the band steel checkout gear 9 of flipper guide outlet and band steel afterbody detected, batch basic automatization computer 8 judgement band steel afterbodys and pass through flipper guide, calculate aperture setting value=strip width/2 of transmission side flipper guide 3 according to strip width, so transmission side flipper guide still keeps aperture motionless, batching basic automatization computer is strip width/2+100mm according to the aperture of the fore side flipper guide of 2050 hot rolling coilers in aperture setting value=strip width/2+60mm ~ strip width/2+100mm(the present embodiment of strip width calculating operation side flipper guide 4), by the servo system 4a control operation side flipper guide oil cylinder 4b of fore side flipper guide, make the actual aperture of fore side flipper guide again arrive setting value, be that fore side flipper guide is opened fast,
(8), after above step completes, strip coiling application finishes, and waits for the band steel that next ripple is inferior.
It should be noted that strip width is target strip width herein, or width gage after mm finishing mill unit is surveyed the actual strip width obtaining.
The control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine of the present invention and application can reduce the turriform defect with steel, improve greatly scroll quality, need not repair by rewinding, manpower and materials are greatly saved, and the less investment of the present invention to device hardware transformation, only need part roller-way to carry out angle adjustment, and other improvement can realize by amendment software, the present invention is applicable to the anti-steel roll tower shaped defect of the coiling machine field in various iron and steel production.
Claims (4)
1. a control method for the anti-turriform defect of the asymmetric flipper guide of coiling machine, is characterized in that:
1) 80 ~ 120 transfer roller deflections of the steel of contact zones at first (2) of coiling machine transfer roller group (1) are arranged;
2) described transfer roller deflection arranges that it is specially, to between the axis of every transfer roller (A) and rolling centerline (B), form a deflection angle (C) by 90 ° of original normal deflections, make coiling machine transfer roller group (1) when rotation promotes band steel (2) forward, form towards a side point to thrust, make flipper guide operation that it is adjacent to this side;
3) offside guide plate center line is adjusted as follows:
3.1) transfer roller of the coiling machine transfer roller group (1) of deflection layout roller-way is to transmission side flipper guide (3) deflection;
3.2) aperture of transmission side flipper guide (3) is set, medial margin is strip width/2 apart from the distance of rolling centerline (B);
3.3) aperture of setting operation side flipper guide (4), medial margin is strip width/2+60mm ~ strip width/2+100mm apart from the distance of rolling centerline (B);
3.4) in the time that the head operation of band steel (2) arrives the roller-way of the coiling machine transfer roller group (1) that deflection arranges, roller-way when rotation promotes to be forward with steel, also to produce with steel one point to thrust, make to be with steel to be adjacent to transmission side flipper guide (3) and move;
3.5) in the time of band steel head complete approaching side guide plate, fore side flipper guide (4) is drawn close and is closed to transmission side flipper guide (3) fast, and that transmission side flipper guide keeps is motionless, until with the steel head follow-up pinch roll set (5) of nipping.
2. the control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine as claimed in claim 1, is characterized in that, the angle of described deflection angle (C) is 2 ~ 10 °.
3. the control method of the anti-turriform defect of the asymmetric flipper guide of a kind of coiling machine as claimed in claim 1, it is characterized in that, described fore side flipper guide (4) is drawn close and is closed to transmission side flipper guide (3) fast, it draws close the distance of closing is 60mm ~ 100mm, with the initial placement of fore side flipper guide apart from corresponding.
4. an application for the anti-turriform defect of the asymmetric flipper guide of coiling machine, based on claim 1 or claim 2 or control method claimed in claim 3, its applying step is as described below:
1) the nip frame (6a) of mm finishing mill unit (6) of band steel (2), pressure checking device (6b) detects that frame roll-force changes, finish rolling basic automatization calculates (6c) machine and judges that frame stings steel, and will sting steel signal and be uploaded to upper control machine (7);
2) upper control machine (7) obtain frame sting steel signal after, what be handed down to coiling machine according to the target thickness with steel and width batches basic automatization computer (8);
3) batch basic automatization computer (8) and judge according to the thickness with steel, in the time of thickness >=5 ~ 8mm, adopt the control method of the anti-turriform defect of the asymmetric flipper guide of coiling machine;
4) batch basic automatization computer (8) according to aperture setting value=strip width/2 of strip width calculating transmission side flipper guide (3), servo system (3a) by transmission side flipper guide is controlled transmission side flipper guide oil cylinder (3b), make the actual aperture of transmission side flipper guide arrive setting value, be built in the physical location of in-oil cylinder position sensor (3c) detection transmission side flipper guide and feed back to and batch basic automatization computer;
5) batch basic automatization computer (8) according to the aperture setting value=strip width/2+60mm ~ strip width/2+100mm of strip width calculating operation side flipper guide (4), by servo system (4a) the control operation side flipper guide oil cylinder (4b) of fore side flipper guide, make the actual aperture of fore side flipper guide arrive setting value, be built in the physical location of in-oil cylinder position sensor (4c) detection fore side flipper guide and feed back to and batch basic automatization computer;
6) in the time being installed on the band steel checkout gear (9) of flipper guide outlet and band steel head detected, batch basic automatization computer (8) judgement band steel head and pass through flipper guide, calculate aperture setting value=strip width/2 of transmission side flipper guide (3) according to strip width, so the aperture of transmission side flipper guide is motionless, batch basic automatization computer according to aperture setting value=strip width/2 of strip width calculating operation side flipper guide (4), by servo system (4a) the control operation side flipper guide oil cylinder (4b) of fore side flipper guide, make the actual aperture of fore side flipper guide arrive setting value, be that fore side flipper guide is drawn close and closed to transmission side flipper guide fast,
(7) in the time being installed on the band steel checkout gear (9) of flipper guide outlet and band steel afterbody detected, batch basic automatization computer (8) judgement band steel afterbody and pass through flipper guide, calculate aperture setting value=strip width/2 of transmission side flipper guide (3) according to strip width, so transmission side flipper guide still keeps aperture motionless, batch basic automatization computer according to the aperture setting value=strip width/2+60mm ~ strip width/2+100mm of strip width calculating operation side flipper guide (4), by servo system (4a) the control operation side flipper guide oil cylinder (4b) of fore side flipper guide, make the actual aperture of fore side flipper guide again arrive setting value, be that fore side flipper guide is opened fast,
(8) after above step completes, strip coiling operation finishes, and waits for the band steel that next ripple is inferior.
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CN104841723A (en) * | 2015-04-30 | 2015-08-19 | 山东钢铁股份有限公司 | Method for controlling opening and closing of side guide plate of hot rolling strip steel reeling machine |
CN105013859A (en) * | 2015-07-20 | 2015-11-04 | 北京首钢股份有限公司 | Method for reducing head towers of hot-rolled steel coils |
CN105817485A (en) * | 2015-01-07 | 2016-08-03 | 宝山钢铁股份有限公司 | Method for controlling hot rolling coiling scratching defects |
CN107433285A (en) * | 2016-05-27 | 2017-12-05 | 宝山钢铁股份有限公司 | A kind of finish rolling outlet heads skew causes the control method for batching steel scrap |
CN108655190A (en) * | 2018-04-17 | 2018-10-16 | 北京首钢股份有限公司 | A kind of control method and system of flipper guide |
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CN105817485A (en) * | 2015-01-07 | 2016-08-03 | 宝山钢铁股份有限公司 | Method for controlling hot rolling coiling scratching defects |
CN105817485B (en) * | 2015-01-07 | 2017-10-31 | 宝山钢铁股份有限公司 | A kind of control method to hot rolling reeling scratch defect |
CN104841723A (en) * | 2015-04-30 | 2015-08-19 | 山东钢铁股份有限公司 | Method for controlling opening and closing of side guide plate of hot rolling strip steel reeling machine |
CN104841723B (en) * | 2015-04-30 | 2017-01-18 | 山东钢铁股份有限公司 | Method for controlling opening and closing of side guide plate of hot rolling strip steel reeling machine |
CN105013859A (en) * | 2015-07-20 | 2015-11-04 | 北京首钢股份有限公司 | Method for reducing head towers of hot-rolled steel coils |
CN107433285A (en) * | 2016-05-27 | 2017-12-05 | 宝山钢铁股份有限公司 | A kind of finish rolling outlet heads skew causes the control method for batching steel scrap |
CN108655190A (en) * | 2018-04-17 | 2018-10-16 | 北京首钢股份有限公司 | A kind of control method and system of flipper guide |
CN108655190B (en) * | 2018-04-17 | 2020-02-04 | 北京首钢股份有限公司 | Control method and system of side guide plate |
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