CN103996529B - A kind of coil coiler device - Google Patents

A kind of coil coiler device Download PDF

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Publication number
CN103996529B
CN103996529B CN201410236522.1A CN201410236522A CN103996529B CN 103996529 B CN103996529 B CN 103996529B CN 201410236522 A CN201410236522 A CN 201410236522A CN 103996529 B CN103996529 B CN 103996529B
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CN
China
Prior art keywords
running wheel
frame
swivel mount
unwinding
power transmission
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Application number
CN201410236522.1A
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Chinese (zh)
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CN103996529A (en
Inventor
张明奎
饶云金
祝伟
张力
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四川省科威电工有限责任公司
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Application filed by 四川省科威电工有限责任公司 filed Critical 四川省科威电工有限责任公司
Priority to CN201410236522.1A priority Critical patent/CN103996529B/en
Publication of CN103996529A publication Critical patent/CN103996529A/en
Application granted granted Critical
Publication of CN103996529B publication Critical patent/CN103996529B/en

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Abstract

The invention discloses a kind of coil coiler device, it includes unwinding device I(1), unwinding device II(2), frame (3), running wheel I(4) and running wheel II(5), it also includes actuating device and swivel mount (6), unwinding device I(1) and unwinding device II(2) it is arranged on the side of frame (3), the minor face of swivel mount (6) is perpendicular to running wheel I(4) arrange and the two ends of minor face of swivel mount (6) are all hinged in frame (3), stopping means is made up of gag lever post (10) and baffle plate (11), baffle plate (11) is perpendicular to gag lever post (10) and is arranged on the other end of gag lever post (10), screwed hole (14) it is provided with in supporting seat (12), the other end of power transmission shaft (8) is against the top of threaded rod (13), power transmission shaft (8) is parallel to running wheel I(4) arrange. the invention has the beneficial effects as follows: compact conformation, facilitate that workman takes out coil, coil winding precision is high, save workman's amount of labour.

Description

A kind of coil coiler device
Technical field
The present invention relates to coil winding techniques field, particularly a kind of coil coiler device.
Background technology
In high-tension bus-bar, coil used is to be clipped between two-layer rubber layer by metallic plate, is illustrated in figure 1 the sectional view of coil, and rubber layer is used for preventing coil from producing electrostatic. At present, most of coil production industries usually manually complete the winding of coil, before winding, first web-like rubber is launched in workshop, being launched by web-like metallic plate and cover on rubber, then again another being rolled up rubber and launch and cover on a metal plate, three layered material rollings need to be risen thus preparing the coil of high-tension bus-bar by last, this processing method is undoubtedly the amount of labour adding workman, the space wasting in workshop, there is also the shortcoming that yield is relatively low.
At present, existing coil coiler device is to adopt cylinder and two sliding bearing compositions, the two ends of cylinder are separately mounted on two sliding bearings, before winding, first web-like metallic plate and web-like rubber are separately mounted on uncoiler, again the head end of rubber is drawn on cylinder, then the head end of metallic plate is drawn in rolling, now, only need to rotate cylinder, thus processing coil, but, owing to sliding bearing is due to long deterioration, cause that drum drive is beated, ultimately result in rubber layer to stagger with sheet-metal layers, affect the quality of coil, finally can only work as waste disposal, this adds production cost beyond doubt, seriously reduce Business Economic Benefit, in addition, coil is close on cylinder, only two sliding bearings are opened, again cylinder is hung out, coil could be taken out from cylinder, this brings difficulty to undoubtedly the operation of workman.
Summary of the invention
It is an object of the invention to overcome the shortcoming of prior art, it is provided that a kind of compact conformation, facilitate that workman takes out coil, coil winding precision is high, save the coil coiler device of workman's amount of labour.
The purpose of the present invention is achieved through the following technical solutions: a kind of coil coiler device, it includes unwinding device I, unwinding device II, frame, running wheel I and running wheel II, it also includes actuating device and swivel mount, running wheel I and running wheel II be arranged in parallel and running wheel I is arranged on the top of running wheel II, the equal rotating shaft in two ends of running wheel I and running wheel II is rotatably mounted in frame, unwinding device I and unwinding device II is arranged on the side of frame, unwinding device II is arranged between unwinding device I and frame, actuating device is arranged on the opposite side of frame, actuating device is by reduction box, power transmission shaft and motor composition, motor is connected with the input of reduction box, swivel mount is L-shaped, the two ends of the minor face that the minor face of swivel mount is perpendicular to running wheel I setting and swivel mount are all hinged in frame, frame is provided with stopping means, stopping means is made up of gag lever post and baffle plate, one end of gag lever post is hinged in frame, baffle plate is perpendicular to gag lever post and is arranged on the other end of gag lever post, gag lever post above the long limit of swivel mount and the long limit of swivel mount be arranged between baffle plate and frame, swivel mount has tightness adjustment device, tightness adjustment device is made up of supporting seat and threaded rod, the tapered shape in top of threaded rod, supporting seat is column, supporting seat is perpendicular to the long limit of swivel mount and arranges, screwed hole it is provided with in supporting seat, threaded rod is connected with screwed hole, one end of described power transmission shaft is connected with the outfan of reduction box, the other end of power transmission shaft is against the top of threaded rod, power transmission shaft is parallel to running wheel I and arranges.
Described gag lever post is perpendicular to the long limit of swivel mount and arranges.
It also includes semicircle mould I and semicircle mould II, and described power transmission shaft is arranged between semicircle mould I and semicircle mould II.
Described semicircle mould I and semicircle mould II is bolted.
The rounded shape of described baffle plate.
The afterbody of described threaded rod is provided with handwheel.
The invention have the advantages that the power transmission shaft of (1) present invention is parallel to running wheel I and arranges, one end of power transmission shaft is connected with the outfan of reduction box, the other end of power transmission shaft is against the top of threaded rod, threaded rod is connected with the screwed hole of supporting seat, due to the tapered shape in the top of threaded rod, this pyramidal structure withstands on power transmission shaft, it is therefore prevented that power transmission shaft the beating of power transmission shaft in long-term work process, avoid staggering of rubber layer and sheet-metal layers, thus ensure that the precision that coil winds. (2) one end of the gag lever post of the present invention is hinged in frame, baffle plate is perpendicular to gag lever post and is arranged on the other end of gag lever post, gag lever post above the long limit of swivel mount and the long limit of swivel mount be arranged between baffle plate and frame, coil is in the process of winding, the long limit of swivel mount is blocked by baffle plate all the time, baffle plate prevents the rotation of swivel mount, thus further ensure that the winding precision of coil. (3) power transmission shaft of the present invention is arranged between semicircle mould I and semicircle mould II, connected by bolt and nut between semicircle mould I and semicircle mould II, when taking out coil from power transmission shaft, only need to looser a bolt and just coil can be taken out from the free end of power transmission shaft, facilitate workman and take out coil, save the amount of labour of workman.
Accompanying drawing explanation
Fig. 1 is the sectional view of coil;
Fig. 2 is the front view of the present invention;
Fig. 3 is the top view of the present invention;
Fig. 4 is the A-A sectional view of Fig. 3;
Fig. 5 is the B-B sectional view of Fig. 3;
In figure, 1-unwinding device I, 2-unwinding device II, 3-frame, 4-running wheel I, 5-running wheel II, 6-swivel mount, 7-reduction box, 8-power transmission shaft, 9-motor, 10-gag lever post, 11-baffle plate, 12-supporting seat, 13-threaded rod, 14-screwed hole, 15-semicircle mould I, 16-semicircle mould II, 17-handwheel.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 2-5, a kind of coil coiler device, it includes unwinding device I1, unwinding device II2, frame 3, running wheel I4 and running wheel II5, it also includes actuating device and swivel mount 6, running wheel I4 and running wheel II5 be arranged in parallel and running wheel I4 is arranged on the top of running wheel II5, the equal rotating shaft in two ends of running wheel I4 and running wheel II5 is rotatably mounted in frame 3, unwinding device I1 and unwinding device II2 is arranged on the side of frame 3, unwinding device II2 is arranged between unwinding device I1 and frame 3, actuating device is arranged on the opposite side of frame 3, actuating device is by reduction box 7, power transmission shaft 8 and motor 9 form, motor 9 is connected with the input of reduction box 7.
As shown in Figures 2 and 3, swivel mount 6 is L-shaped, the two ends of the minor face that the minor face of swivel mount 6 is perpendicular to running wheel I4 setting and swivel mount 6 are all hinged in frame 3, frame 3 is provided with stopping means, stopping means is made up of gag lever post 10 and baffle plate 11, the rounded shape of baffle plate 11, gag lever post 10 is perpendicular to the long limit of swivel mount 6 and arranges, one end of gag lever post 10 is hinged in frame 3, baffle plate 11 is perpendicular to gag lever post 10 and is arranged on the other end of gag lever post 10, gag lever post 10 above the long limit of swivel mount 6 and the long limit of swivel mount 6 be arranged between baffle plate 11 and frame 3, therefore, coil is in the process of winding, the long limit of swivel mount 6 is blocked by baffle plate 11 all the time, baffle plate 11 prevents the rotation of swivel mount 6, thus ensure that the winding precision of coil.
As shown in Figure 3 and Figure 4, swivel mount 6 there is tightness adjustment device, tightness adjustment device is made up of supporting seat 12 and threaded rod 13, the tapered shape in top of threaded rod 13, supporting seat 12 is in column, supporting seat 12 is perpendicular to the long limit of swivel mount 6 and arranges, screwed hole 14 it is provided with in supporting seat 12, threaded rod 13 is connected with screwed hole 14, one end of power transmission shaft 8 is connected with the outfan of reduction box 7, the other end of power transmission shaft 8 is against the top of threaded rod 13, the pointed cone at threaded rod 13 top withstands on power transmission shaft 8 all the time, thus avoiding power transmission shaft 8 the beating of power transmission shaft 8 in long-term work process, avoid staggering of rubber layer and sheet-metal layers, thus ensure that the precision that coil winds. the afterbody of threaded rod 13 is provided with handwheel 17, and power transmission shaft 8 is parallel to running wheel I4 and arranges.
As shown in Figure 3 and Figure 5, it also includes semicircle mould I15 and semicircle mould II16, power transmission shaft 8 is arranged between semicircle mould I15 and semicircle mould II16, semicircle mould I15 and semicircle mould II16 is solid by bolt, coil is wrapped on semicircle mould I15 and semicircle mould II16, after coil has wound, first passing through handwheel 17 bar 13 that unscrews makes threaded rod 13 separate with power transmission shaft 8, being rotated up by gag lever post 10 makes baffle plate separate with swivel mount 6 again, then rotating swivel mount 6 makes power transmission shaft 8 separate with tightness adjustment device, the bolt between semicircle mould I15 and semicircle mould II16 need to be unscrewed for last, thus facilitating workman, coil is taken out from the free end of power transmission shaft 8, save workman's amount of labour.
The work process of the present invention is as follows: web-like metallic plate and web-like rubber are first separately mounted on unwinding device I1 and unwinding device II2 by workman, again the head end of web-like metallic plate is drawn on semicircle mould I15 through running wheel I4, as shown in Figure 5, then the head end of web-like rubber is drawn on semicircle mould I15 through running wheel II5, finally start motor 9, the torque of motor 9 is delivered on power transmission shaft 8 after reduction box 7 slows down, metallic plate and rubber are all wound between semicircle mould I15 and semicircle mould II16, thus being wound into coil, after machining, first close motor 9, and rotation hand wheel 17 makes threaded rod 13 separate with power transmission shaft 8, being rotated up by gag lever post 10 makes baffle plate 11 separate with swivel mount 6 again, then rotating swivel mount 6 makes power transmission shaft 8 separate with tightness adjustment device, last workman only need to unscrew the bolt between semicircle mould I15 and semicircle mould II16, just can easily coil be taken out from the free end of power transmission shaft 8, save the amount of labour of workman, simple to operate.

Claims (6)

1. a coil coiler device, it includes unwinding device I(1), unwinding device II(2), frame (3), running wheel I(4) and running wheel II(5), it is characterized in that: it also includes actuating device and swivel mount (6), running wheel I(4) with running wheel II(5) be arranged in parallel and running wheel I(4) be arranged on running wheel II(5) top, running wheel I(4)) two ends be rotatably mounted in frame (3) each through rotating shaft, running wheel II(5) two ends be rotatably mounted in frame (3) each through rotating shaft, unwinding device I(1) and unwinding device II(2) it is arranged on the side of frame (3), unwinding device II(2) be arranged on unwinding device I(1) and frame (3) between, actuating device is arranged on the opposite side of frame (3), actuating device is by reduction box (7), power transmission shaft (8) and motor (9) composition, motor (9) is connected with the input of reduction box (7), swivel mount (6) is L-shaped, the minor face of swivel mount (6) is perpendicular to running wheel I(4) arrange and the two ends of minor face of swivel mount (6) are all hinged in frame (3), frame is provided with stopping means on (3), stopping means is made up of gag lever post (10) and baffle plate (11), one end of gag lever post (10) is hinged in frame (3), baffle plate (11) is perpendicular to gag lever post (10) and is arranged on the other end of gag lever post (10), the long limit of top and swivel mount (6) that gag lever post (10) is positioned at swivel mount (6) long limit is arranged between baffle plate (11) and frame (3), swivel mount has tightness adjustment device on (6), tightness adjustment device is made up of supporting seat (12) and threaded rod (13), the tapered shape in top of threaded rod (13), supporting seat (12) is in column, supporting seat (12) is perpendicular to the long limit of swivel mount (6) and arranges, screwed hole (14) it is provided with in supporting seat (12), threaded rod (13) is connected with screwed hole (14), one end of described power transmission shaft (8) is connected with the outfan of reduction box (7), the other end of power transmission shaft (8) is against the top of threaded rod (13), power transmission shaft (8) is parallel to running wheel I(4) arrange.
2. a kind of coil coiler device according to claim 1, it is characterised in that: described gag lever post (10) is perpendicular to the long limit of swivel mount (6) and arranges.
3. a kind of coil coiler device according to claim 1, it is characterised in that: it also includes semicircle mould I(15) and semicircle mould II(16), described power transmission shaft (8) is arranged on semicircle mould I(15) and semicircle mould II(16) between.
4. a kind of coil coiler device according to claim 3, it is characterised in that: described semicircle mould I(15) and semicircle mould II(16) be bolted.
5. a kind of coil coiler device according to claim 1, it is characterised in that: described baffle plate (11) rounded shape.
6. a kind of coil coiler device according to claim 1, it is characterised in that: the afterbody of described threaded rod (13) is provided with handwheel (17).
CN201410236522.1A 2014-05-30 2014-05-30 A kind of coil coiler device CN103996529B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410236522.1A CN103996529B (en) 2014-05-30 2014-05-30 A kind of coil coiler device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410236522.1A CN103996529B (en) 2014-05-30 2014-05-30 A kind of coil coiler device

Publications (2)

Publication Number Publication Date
CN103996529A CN103996529A (en) 2014-08-20
CN103996529B true CN103996529B (en) 2016-06-08

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2701047Y (en) * 2004-06-18 2005-05-18 钟轶贤 Power transformer winding device
CN102315013A (en) * 2011-05-27 2012-01-11 辽宁欣泰股份有限公司 Foil-type coiling machine with cold pressure welding device
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN203858979U (en) * 2014-05-30 2014-10-01 四川省科威电工有限责任公司 Coil winding device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008114993A (en) * 2006-11-07 2008-05-22 Frontier:Kk Roll material unwinding/setting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2701047Y (en) * 2004-06-18 2005-05-18 钟轶贤 Power transformer winding device
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN102315013A (en) * 2011-05-27 2012-01-11 辽宁欣泰股份有限公司 Foil-type coiling machine with cold pressure welding device
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN203858979U (en) * 2014-05-30 2014-10-01 四川省科威电工有限责任公司 Coil winding device

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