CN103996529A - Coil winding device - Google Patents

Coil winding device Download PDF

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Publication number
CN103996529A
CN103996529A CN201410236522.1A CN201410236522A CN103996529A CN 103996529 A CN103996529 A CN 103996529A CN 201410236522 A CN201410236522 A CN 201410236522A CN 103996529 A CN103996529 A CN 103996529A
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CN
China
Prior art keywords
running wheel
swivel mount
frame
unwinding
transmission shaft
Prior art date
Application number
CN201410236522.1A
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Chinese (zh)
Other versions
CN103996529B (en
Inventor
张明奎
饶云金
祝伟
张力
Original Assignee
四川省科威电工有限责任公司
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Application filed by 四川省科威电工有限责任公司 filed Critical 四川省科威电工有限责任公司
Priority to CN201410236522.1A priority Critical patent/CN103996529B/en
Publication of CN103996529A publication Critical patent/CN103996529A/en
Application granted granted Critical
Publication of CN103996529B publication Critical patent/CN103996529B/en

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Abstract

The invention discloses a coil winding device. The coil winding device comprises an unwinding device I (1), an unwinding device II (2), a rack (3), a running wheel I (4) and a running wheel II (5), and further comprises a transmission device and a rotary frame (6), wherein the unwinding device I (1) and the unwinding device II (2) are arranged on one side of the rack (3); the short edge of the rotary frame (6) is perpendicular to the running wheel I (4); the two ends of the short edge of the rotary frame (6) are hinged to the rack (3); a limit device is composed of a limit rod (10) and a baffle (11); the baffle (11) is perpendicular to the limit rod (10) and arranged at the other end of the limit rod (10); a threaded hole (14) is formed inside a supporting base (12); the other end of a transmission shaft (8) abuts against the top of a threaded rod (13); the transmission shaft (8) is parallel to the running wheel I (4). The coil winding device has the advantages of being compact in structure and high in coil winding precision, workers can take out coils conveniently, and labor capacity of workers is saved.

Description

A kind of coil winding device
Technical field
The present invention relates to coil winding technical field, particularly a kind of coil winding device.
Background technology
In high-tension bus-bar, coil used is that metallic plate is clipped between two-layer rubber layer, is illustrated in figure 1 the sectional view of coil, and rubber layer is used for preventing that coil from producing static.At present, most of coil production industries normally manually complete the coiling of coil, before coiling, first web-like rubber is launched in workshop, again web-like metallic plate is launched and covered on rubber, and then another volume rubber is launched and covered on metallic plate, thereby last need be played three layered material rollings to make the coil that high-tension bus-bar is used, this processing method increased beyond doubt workman the amount of labour, wasted the space in workshop, also there is the shortcoming that output is lower.
At present, existing coil winding device is to adopt cylinder and two sliding bearings to form, the two ends of cylinder are arranged on respectively on two sliding bearings, before coiling, first web-like metallic plate and web-like rubber are arranged on respectively on uncoiler, again the head end of rubber is drawn on cylinder, then the head end of metallic plate is drawn in rolling, now, only need rotary drum, thereby process coil, yet, because sliding bearing is due to long deterioration, cause drum drive to be beated, finally cause rubber layer and sheet-metal layers to stagger, affect the quality of coil, finally can only work as waste disposal, this has increased production cost beyond doubt, seriously reduced Business Economic Benefit, in addition, coil is close on cylinder, only have two sliding bearings are opened, again cylinder is hung out, coil could be taken out from cylinder, this has brought difficulty to undoubtedly workman's operation.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, a kind of compact conformation is provided, facilitate workman take out coil, coil winding precision high, save the coil winding device of workman's amount of labour.
Object of the present invention is achieved through the following technical solutions: a kind of coil winding device, it comprises unwinding device I, unwinding device II, frame, running wheel I and running wheel II, it also comprises transmission device and swivel mount, running wheel I and running wheel II be arranged in parallel and running wheel I is arranged on the top of running wheel II, the equal rotating shaft in two ends of running wheel I and running wheel II is rotatably mounted in frame, unwinding device I and unwinding device II are arranged on a side of frame, unwinding device II is arranged between unwinding device I and frame, transmission device is arranged on the opposite side of frame, transmission device is by reduction box, power transmission shaft and motor form, motor is connected with the input of reduction box, swivel mount is L-shaped, the minor face of swivel mount is all hinged in frame perpendicular to the two ends of the minor face of running wheel I setting and swivel mount, in frame, be provided with stopping means, stopping means is comprised of gag lever post and baffle plate, one end of gag lever post is hinged in frame, baffle plate is perpendicular to gag lever post and be arranged on the other end of gag lever post, gag lever post above the long limit of swivel mount and the long limit of swivel mount be arranged between baffle plate and frame, on swivel mount, there is tightness adjustment device, tightness adjustment device is comprised of supporting seat and threaded rod, the tapered shape in top of threaded rod, supporting seat is column, supporting seat arranges perpendicular to the long limit of swivel mount, in supporting seat, be provided with screwed hole, threaded rod is connected with screwed hole, one end of described power transmission shaft is connected with the output of reduction box, the other end of power transmission shaft is against the top of threaded rod, power transmission shaft is parallel to running wheel I and arranges.
Described gag lever post arranges perpendicular to the long limit of swivel mount.
It also comprises semicircle mould I and semicircle mould II, and described power transmission shaft is arranged between semicircle mould I and semicircle mould II.
Described semicircle mould I and semicircle mould II are bolted.
The rounded shape of described baffle plate.
The afterbody of described threaded rod is provided with handwheel.
The present invention has the following advantages: (1) power transmission shaft of the present invention is parallel to running wheel I and arranges, one end of power transmission shaft is connected with the output of reduction box, the other end of power transmission shaft is against the top of threaded rod, threaded rod is connected with the screwed hole of supporting seat, due to the tapered shape in top of threaded rod, this pyramidal structure withstands on power transmission shaft, has prevented power transmission shaft the beating of power transmission shaft in long-term work process, avoid staggering of rubber layer and sheet-metal layers, thereby guaranteed the precision of coil winding.(2) one end of gag lever post of the present invention is hinged in frame, baffle plate is perpendicular to gag lever post and be arranged on the other end of gag lever post, gag lever post above the long limit of swivel mount and the long limit of swivel mount be arranged between baffle plate and frame, coil is in the process of reeling, the long limit of swivel mount is blocked by baffle plate all the time, baffle plate prevents the rotation of swivel mount, thereby has further guaranteed the coiling precision of coil.(3) power transmission shaft of the present invention is arranged between semicircle mould I and semicircle mould II, between semicircle mould I and semicircle mould II, by bolt and nut, connect, when power transmission shaft takes out coil, only need looser a bolt and just coil can be taken out from the free end of power transmission shaft, facilitate workman to take out coil, saved workman's the amount of labour.
Accompanying drawing explanation
Fig. 1 is the sectional view of coil;
Fig. 2 is front view of the present invention;
Fig. 3 is vertical view of the present invention;
Fig. 4 is the A-A cutaway view of Fig. 3;
Fig. 5 is the B-B cutaway view of Fig. 3;
In figure, 1-unwinding device I, 2-unwinding device II, 3-frame, 4-running wheel I, 5-running wheel II, 6-swivel mount, 7-reduction box, 8-power transmission shaft, 9-motor, 10-gag lever post, 11-baffle plate, 12-supporting seat, 13-threaded rod, 14-screwed hole, 15-semicircle mould I, 16-semicircle mould II, 17-handwheel.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 2-5, a kind of coil winding device, it comprises unwinding device I1, unwinding device II2, frame 3, running wheel I4 and running wheel II5, it also comprises transmission device and swivel mount 6, running wheel I4 and running wheel II5 be arranged in parallel and running wheel I4 is arranged on the top of running wheel II5, the equal rotating shaft in two ends of running wheel I4 and running wheel II5 is rotatably mounted in frame 3, unwinding device I1 and unwinding device II2 are arranged on a side of frame 3, unwinding device II2 is arranged between unwinding device I1 and frame 3, transmission device is arranged on the opposite side of frame 3, transmission device is by reduction box 7, power transmission shaft 8 and motor 9 form, motor 9 is connected with the input of reduction box 7.
As shown in Figures 2 and 3, swivel mount 6 is L-shaped, the minor face of swivel mount 6 is all hinged in frame 3 perpendicular to the two ends of the minor face of running wheel I4 setting and swivel mount 6, in frame 3, be provided with stopping means, stopping means is comprised of gag lever post 10 and baffle plate 11, the rounded shape of baffle plate 11, gag lever post 10 arranges perpendicular to the long limit of swivel mount 6, one end of gag lever post 10 is hinged in frame 3, baffle plate 11 is perpendicular to gag lever post 10 and be arranged on the other end of gag lever post 10, gag lever post 10 above the long limits of swivel mount 6 and the long limit of swivel mount 6 be arranged between baffle plate 11 and frame 3, therefore, coil is in the process of reeling, the long limit of swivel mount 6 is blocked by baffle plate 11 all the time, baffle plate 11 prevents the rotation of swivel mount 6, thereby guaranteed the coiling precision of coil.
As shown in Figure 3 and Figure 4, on swivel mount 6, there is tightness adjustment device, tightness adjustment device is comprised of supporting seat 12 and threaded rod 13, the tapered shape in top of threaded rod 13, supporting seat 12 is column, supporting seat 12 arranges perpendicular to the long limit of swivel mount 6, in supporting seat 12, be provided with screwed hole 14, threaded rod 13 is connected with screwed hole 14, one end of power transmission shaft 8 is connected with the output of reduction box 7, the other end of power transmission shaft 8 is against the top of threaded rod 13, the pointed cone at threaded rod 13 tops withstands on power transmission shaft 8 all the time, thereby avoided power transmission shaft 8 the beating of power transmission shaft 8 in long-term work process, avoided staggering of rubber layer and sheet-metal layers, thereby guaranteed the precision of coil winding.The afterbody of threaded rod 13 is provided with handwheel 17, and power transmission shaft 8 is parallel to running wheel I4 and arranges.
As shown in Figure 3 and Figure 5, it also comprises semicircle mould I15 and semicircle mould II16, power transmission shaft 8 is arranged between semicircle mould I15 and semicircle mould II16, semicircle mould I15 and semicircle mould II16 consolidate by bolt, coil winding is on semicircle mould I15 and semicircle mould II16, after coil winding completes, first by handwheel 17 bar 13 that unscrews, threaded rod 13 and power transmission shaft 8 are separated, gag lever post 10 is rotated up baffle plate and swivel mount 6 are separated again, then rotating swivel mount 6 separates power transmission shaft 8 and tightness adjustment device, need unscrew the bolt between semicircle mould I15 and semicircle mould II16 for last, thereby facilitated workman that coil is taken out from the free end of power transmission shaft 8, saved workman's amount of labour.
The course of work of the present invention is as follows: workman is first arranged on web-like metallic plate and web-like rubber respectively on unwinding device I1 and unwinding device II2, again the head end of web-like metallic plate is drawn on semicircle mould I15 through running wheel I4, as shown in Figure 5, then the head end of web-like rubber is drawn on semicircle mould I15 through running wheel II5, last starter motor 9, the torque of motor 9 is delivered on power transmission shaft 8 after reduction box 7 slows down, metallic plate and rubber are all wound between semicircle mould I15 and semicircle mould II16, thereby be wound into coil, after machining, first disable motor 9, and rotation hand wheel 17 separates threaded rod 13 and power transmission shaft 8, gag lever post 10 is rotated up baffle plate 11 and swivel mount 6 are separated again, then rotating swivel mount 6 separates power transmission shaft 8 and tightness adjustment device, last workman only need unscrew the bolt between semicircle mould I15 and semicircle mould II16, just can easily coil be taken out from the free end of power transmission shaft 8, saved workman's the amount of labour, simple to operate.

Claims (6)

1. a coil winding device, it comprises unwinding device I(1), unwinding device II(2), frame (3), running wheel I(4) and running wheel II(5), it is characterized in that: it also comprises transmission device and swivel mount (6), running wheel I(4) with running wheel II(5) be arranged in parallel and running wheel I(4) be arranged on running wheel II(5) and top, running wheel I(4) and running wheel II(5) the equal rotating shaft in two ends be rotatably mounted in frame (3), unwinding device I(1) and unwinding device II(2) be arranged on a side of frame (3), unwinding device II(2) be arranged on unwinding device I(1) and frame (3) between, transmission device is arranged on the opposite side of frame (3), transmission device is by reduction box (7), power transmission shaft (8) and motor (9) form, motor (9) is connected with the input of reduction box (7), swivel mount (6) is L-shaped, the minor face of swivel mount (6) is perpendicular to running wheel I(4) arrange and the two ends of the minor face of swivel mount (6) are all hinged in frame (3), frame is provided with stopping means on (3), stopping means is comprised of gag lever post (10) and baffle plate (11), one end of gag lever post (10) is hinged in frame (3), baffle plate (11) is perpendicular to gag lever post (10) and be arranged on the other end of gag lever post (10), gag lever post (10) is positioned at the long top on limit of swivel mount (6) and the long limit of swivel mount (6) is arranged between baffle plate (11) and frame (3), swivel mount has tightness adjustment device on (6), tightness adjustment device is comprised of supporting seat (12) and threaded rod (13), the tapered shape in top of threaded rod (13), supporting seat (12) is column, supporting seat (12) arranges perpendicular to the long limit of swivel mount (6), in supporting seat (12), be provided with screwed hole (14), threaded rod (13) is connected with screwed hole (14), one end of described power transmission shaft (8) is connected with the output of reduction box (7), the other end of power transmission shaft (8) is against the top of threaded rod (13), power transmission shaft (8) is parallel to running wheel I(4) arrange.
2. a kind of coil winding device according to claim 1, is characterized in that: described gag lever post (10) arranges perpendicular to the long limit of swivel mount (6).
3. a kind of coil winding device according to claim 1, is characterized in that: it also comprises semicircle mould I(15) and semicircle mould II(16), described power transmission shaft (8) is arranged on semicircle mould I(15) and semicircle mould II(16) between.
4. a kind of coil winding device according to claim 3, is characterized in that: described semicircle mould I(15) and semicircle mould II(16) be bolted.
5. a kind of coil winding device according to claim 1, is characterized in that: the rounded shape of described baffle plate (11).
6. a kind of coil winding device according to claim 1, is characterized in that: the afterbody of described threaded rod (13) is provided with handwheel (17).
CN201410236522.1A 2014-05-30 2014-05-30 A kind of coil coiler device CN103996529B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410236522.1A CN103996529B (en) 2014-05-30 2014-05-30 A kind of coil coiler device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410236522.1A CN103996529B (en) 2014-05-30 2014-05-30 A kind of coil coiler device

Publications (2)

Publication Number Publication Date
CN103996529A true CN103996529A (en) 2014-08-20
CN103996529B CN103996529B (en) 2016-06-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410236522.1A CN103996529B (en) 2014-05-30 2014-05-30 A kind of coil coiler device

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2701047Y (en) * 2004-06-18 2005-05-18 钟轶贤 Power transformer winding device
JP2008114993A (en) * 2006-11-07 2008-05-22 Frontier:Kk Roll material unwinding/setting device
CN102315013A (en) * 2011-05-27 2012-01-11 辽宁欣泰股份有限公司 Foil-type coiling machine with cold pressure welding device
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN203858979U (en) * 2014-05-30 2014-10-01 四川省科威电工有限责任公司 Coil winding device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2701047Y (en) * 2004-06-18 2005-05-18 钟轶贤 Power transformer winding device
JP2008114993A (en) * 2006-11-07 2008-05-22 Frontier:Kk Roll material unwinding/setting device
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN102315013A (en) * 2011-05-27 2012-01-11 辽宁欣泰股份有限公司 Foil-type coiling machine with cold pressure welding device
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN203858979U (en) * 2014-05-30 2014-10-01 四川省科威电工有限责任公司 Coil winding device

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