CN103979891B - Assembly-type enclosure wall and preparation method thereof - Google Patents
Assembly-type enclosure wall and preparation method thereof Download PDFInfo
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Abstract
本发明公开一种装配式围墙及其制备方法,包括杯口基础、地梁、围墙板、压顶、抗风柱和柱帽,所述围墙板、压顶和柱帽采用流态超高性能无机粉末混凝土浇筑,所述的流态超高性能无机粉末混凝土包括下述重量份组成的各原料组分:低碱硅酸盐水泥或普通硅酸盐水泥500~650份;硅灰85~120份;Ⅱ级粉煤灰115~145份;矿渣粉175~215份;河砂1050~1250份;高效减水剂26~32份;水130~145份;直镀铜钢纤维100~140份。本发明表观美观,抗压抗折强度大,重量轻,是普通混凝土砌筑沟或混凝土浇筑沟的重量1/3~1/5。
The invention discloses a prefabricated fence and a preparation method thereof, comprising a cup base, ground beams, wall panels, top pressure, wind-resistant columns and column caps, the wall panels, top pressure and column caps are made of fluid ultra-high performance inorganic powder For concrete pouring, the fluid ultra-high performance inorganic powder concrete includes the following raw material components in parts by weight: 500-650 parts of low-alkali Portland cement or ordinary Portland cement; 85-120 parts of silica fume; Class II fly ash 115~145 parts; slag powder 175~215 parts; river sand 1050~1250 parts; superplasticizer 26~32 parts; water 130~145 parts; direct copper-plated steel fiber 100~140 parts. The invention has beautiful appearance, high compressive and flexural strength, and light weight, which is 1/3-1/5 of the weight of ordinary concrete masonry ditch or concrete pouring ditch.
Description
技术领域technical field
本发明涉及变电站工程中的围墙,尤其涉及一种装配式围墙及其制备方法。The invention relates to enclosure walls in substation engineering, in particular to an assembled enclosure wall and a preparation method thereof.
背景技术Background technique
随着现代建筑工程工期紧、质量高的要求越来越高,在建筑工程中,尤其是变电站工程中,围墙的建设越来越要求工期短但建筑效果佳。现有技术的围墙施工,大多采用砌体围墙,即瓦工使用水泥墙砖等材质,砌成所需要的围墙,这种围墙使用寿命短、维修成本高、外观不够美观、施工周期长。With the tight construction period and high quality requirements of modern construction projects, in construction projects, especially in substation projects, the construction of enclosure walls is increasingly required to have a short construction period but good construction effects. Most of the wall construction in the prior art adopts masonry walls, that is, bricklayers use cement wall bricks and other materials to build the required walls. This kind of walls has short service life, high maintenance costs, unsightly appearance, and long construction period.
申请号为200910060802.0的中国专利《一种低成本活性粉末混凝土及其制备方法》公开了一种活性粉末混凝土,由质量比为0.52~0.58∶0.16~0.18∶0.10~0.16∶0.13~0.16∶0.012~0.018∶0.9~1.1∶0.14~0.18∶0.156~0.234的硅酸盐水泥、钢渣粉、粉煤灰、硅灰、高效减水剂、河砂、拌和水及钢纤维制得。该专利添加钢渣作为一种矿物掺合料,在混凝土早期的抗氯离子渗透能力低于纯水泥混凝土,后期的抗氯离子渗透能力高于纯水泥混凝土,但在相同掺量的情况下,钢渣的性能不及粉煤灰和矿渣,此外,钢渣中少量CaO以游离形式存在,f-CaO水化生成Ca(OH)2,体积增大1.98倍,导致钢渣安定性不良。The Chinese patent "A Low-Cost Active Powder Concrete and Its Preparation Method" with application number 200910060802.0 discloses an active powder concrete with a mass ratio of 0.52~0.58:0.16~0.18:0.10~0.16:0.13~0.16:0.012~ 0.018:0.9~1.1:0.14~0.18:0.156~0.234 Portland cement, steel slag powder, fly ash, silica fume, superplasticizer, river sand, mixing water and steel fiber. The patent adds steel slag as a mineral admixture, and its resistance to chloride ion penetration in the early stage of concrete is lower than that of pure cement concrete, and its resistance to chloride ion penetration in the later stage is higher than that of pure cement concrete. However, under the same dosage, steel slag The performance of f-CaO is not as good as that of fly ash and slag. In addition, a small amount of CaO in steel slag exists in free form, f-CaO hydrates to generate Ca(OH) 2 , and the volume increases by 1.98 times, resulting in poor stability of steel slag.
申请号为200810019337.1的中国专利《掺矿渣活性粉末混凝土》公开了一种掺矿渣活性粉末混凝土,其各组分相对硅酸盐水泥的重量比例为:硅酸盐水泥:1;矿渣:0.40~0.60;硅粉:0.20~0.35;石英粉:0.20~0.35;河砂:1.20~1.60;水:0.20~0.28;减水剂:0.02~0.03。该专利公开的活性粉末混凝土具有可泵性差,抗渗能力差,抗冲击能力差等缺点。The Chinese patent "Reactive Powder Concrete Mixed with Slag" with the application number of 200810019337.1 discloses a reactive powder concrete mixed with slag. The weight ratio of its components relative to Portland cement is: Portland cement: 1; Slag: 0.40~0.60 ; Silicon powder: 0.20~0.35; Quartz powder: 0.20~0.35; River sand: 1.20~1.60; Water: 0.20~0.28; Water reducer: 0.02~0.03. The active powder concrete disclosed in this patent has the disadvantages of poor pumpability, poor impermeability, and poor impact resistance.
申请号为200710055438.X的中国专利《高耐久性高强活性粉末混凝土电杆》公开了一种高耐久性高强活性粉末混凝土电杆的原料配方为直径为0.22mm长度为12~15mm的细圆形表面镀铜的钢纤维100~140份,普通硅酸盐水泥690~720份,平均粒径为0.31μm硅粉160~200份,非萘系高效减水剂21~25份,水170~190份,粒径为0.16~1.25mm的细石英砂1110~1190份。该发明成本较高,水泥含量和硅灰含量较高,自身黏聚性很强,不能形成分散自流平状态,表面易形成气孔,石英砂相对是河沙的4~5倍,经济性能很难有产品推广价值。The Chinese patent "High Durability and High Strength Active Powder Concrete Electric Pole" with application number 200710055438.X discloses that the raw material formula of a high durability and high strength active powder concrete electric pole is a thin round shape with a diameter of 0.22 mm and a length of 12 to 15 mm. 100-140 parts of copper-plated steel fiber, 690-720 parts of ordinary portland cement, 160-200 parts of silicon powder with an average particle size of 0.31 μm, 21-25 parts of non-naphthalene-based superplasticizer, 170-190 parts of water Parts, 1110~1190 parts of fine quartz sand with a particle size of 0.16~1.25mm. The cost of this invention is relatively high, the content of cement and silica fume is relatively high, its cohesion is very strong, it cannot form a dispersed self-leveling state, and pores are easy to form on the surface. Quartz sand is relatively 4 to 5 times that of river sand, and its economic performance is very difficult. It has product promotion value.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种重轻质、高强、易施工和表观美观的装配式围墙及其制备方法。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a prefabricated fence with light weight, high strength, easy construction and beautiful appearance and a preparation method thereof.
本发明的上述目的通过如下技术方案予以实现:Above-mentioned purpose of the present invention is achieved by following technical scheme:
一种装配式围墙,包括杯口基础、地梁、围墙板、压顶、抗风柱和柱帽,所述围墙板采用流态超高性能无机粉末混凝土浇筑,所述的流态超高性能无机粉末混凝土包括下述重量份组成的各原料组分:A prefabricated fence, including a cup base, ground beams, wall panels, top pressure, wind-resistant columns and column caps, the wall panels are poured with fluid ultra-high-performance inorganic powder concrete, and the fluid ultra-high-performance inorganic The powder concrete comprises the following raw material components in parts by weight:
平均粒径30~60μm的低碱硅酸盐水泥或普通硅酸盐水泥500~650份;500-650 parts of low-alkali Portland cement or ordinary Portland cement with an average particle size of 30-60 μm;
平均粒径0.18μm、SiO2含量≥85%的硅灰85~120份;85~120 parts of silica fume with an average particle size of 0.18 μm and a SiO 2 content ≥ 85%;
平均粒径20~40μm的Ⅱ级粉煤灰115~145份;115-145 parts of Class II fly ash with an average particle size of 20-40 μm;
平均粒径10~30μm的S95级以上矿渣粉175~215份;175-215 parts of slag powder above S95 grade with an average particle size of 10-30 μm;
粒径为0.16~4.75mm、含泥量小于0.5%的河砂1050~1250份;1050~1250 parts of river sand with a particle size of 0.16~4.75mm and a mud content of less than 0.5%;
减水率大于30%的高效减水剂26~32份;26~32 parts of high-efficiency water reducing agent with water reducing rate greater than 30%;
水130~145份;130~145 parts of water;
直径为0.18~0.25mm、长度为10~15mm的镀铜钢纤维100~140份。100~140 parts of copper-coated steel fibers with a diameter of 0.18~0.25mm and a length of 10~15mm.
优选地,所述的流态超高性能无机粉末混凝土包括下述重量份组成的各原料组分:Preferably, the fluid ultra-high performance inorganic powder concrete includes the following raw material components in parts by weight:
平均粒径30~60μm的低碱硅酸盐水泥或普通硅酸盐水泥575份;575 parts of low-alkali Portland cement or ordinary Portland cement with an average particle size of 30-60 μm;
平均粒径0.18μm、SiO2含量≥85%的硅灰105份;105 parts of silica fume with an average particle size of 0.18 μm and a SiO 2 content ≥ 85%;
平均粒径20~40μm的Ⅱ级粉煤灰130份;130 parts of Class II fly ash with an average particle size of 20-40 μm;
平均粒径10~30μm的S95级以上矿渣粉195份;195 parts of S95 grade or above slag powder with an average particle size of 10-30 μm;
粒径为0.16~4.75mm、含泥量小于0.5%的河砂1150份;1150 parts of river sand with a particle size of 0.16~4.75mm and a mud content of less than 0.5%;
减水率大于30%的高效减水剂29份;29 parts of high-efficiency water reducing agent with water reducing rate greater than 30%;
水136份;136 parts of water;
直径为0.18~0.25mm、长度为10~15mm的镀铜钢纤维120份。120 parts of copper-coated steel fibers with a diameter of 0.18~0.25mm and a length of 10~15mm.
通过采用矿渣和粉煤灰取代水泥,降低配比黏聚性低,使其自流平性能好,扩展度大,含气量低,经济性价比高,满足免振动成型需求。By using slag and fly ash to replace cement, the proportion is reduced and the cohesion is low, so that it has good self-leveling performance, large expansion, low gas content, high economical cost performance, and meets the needs of vibration-free molding.
进一步地,所述杯口基础插嵌有抗风柱,所述柱帽固定在抗风柱上,所述相邻抗风柱之间连接有围墙板,所述围墙板顶部固定有压顶,所述围墙板底部固定有地梁。Further, the cup mouth foundation is embedded with a wind-resistant column, the column cap is fixed on the wind-resistant column, and the wall panels are connected between the adjacent wind-resistant columns, and the top of the wall panels is fixed with a pressure top, so Ground beams are fixed at the bottom of the surrounding wall panels.
所述围墙板设有与另一围墙板连接的连接结构,所述连接结构为围墙板两侧分别设有凹部和凸部,所述凹部与相邻围墙板的凸部咬合,所述凸部与相邻围墙板的凹部咬合。由多个围墙板拼装,使得施工更为便捷,且围墙板厚度为传统厚度的1/4左右。围墙板设有多个第一吊装孔,方便安装。围墙板应采用与板安装方向一致方向起吊,不应横吊。进一步地,所述围墙板厚度为30~60mm,所述围墙板跨度为2.5~4.5m。The wall panel is provided with a connection structure connected with another wall panel, and the connection structure is that a concave part and a convex part are respectively provided on both sides of the wall panel, and the concave part is engaged with the convex part of the adjacent wall panel, and the convex part Engages with the recess of the adjacent wall panel. It is assembled by multiple wall panels, making the construction more convenient, and the thickness of the wall panels is about 1/4 of the traditional thickness. The wall panels are provided with multiple first hoisting holes for easy installation. The wall panel should be hoisted in the same direction as the panel installation direction, and should not be hung horizontally. Further, the thickness of the wall panel is 30-60mm, and the span of the wall panel is 2.5-4.5m.
所述压顶设有与围墙板凸部或凹部相对应的第一接口。所述压顶设有多个第二吊装孔方便吊装,设有多个第一螺栓孔以固定抗风柱。抗风柱相应设有多个第二螺栓孔以固定压顶。The top is provided with a first interface corresponding to the convex portion or the concave portion of the wall panel. The top is provided with a plurality of second hoisting holes for easy hoisting, and a plurality of first bolt holes are provided for fixing the wind-resistant column. The wind-resistant column is correspondingly provided with a plurality of second bolt holes to fix the roof.
进一步地,所述抗风柱包括中柱和角柱,所述中柱相对两侧设有墙板卡槽,所述角柱相邻两侧设有墙板卡槽。角柱用于围墙板成90°布置时连接固定多块围墙板,中柱用于围墙板直线布置时连接固定多块围墙板。Further, the wind-resistant column includes a central column and a corner column, the opposite sides of the central column are provided with wallboard slots, and the adjacent sides of the corner column are provided with wallboard slots. The corner columns are used to connect and fix multiple wall panels when the wall panels are arranged at 90°, and the center columns are used to connect and fix multiple wall panels when the wall panels are arranged in a straight line.
所述抗风柱设有压顶槽,所述柱帽和压顶均设有多个滴水槽。所述压顶槽用于抗风柱与压顶的咬合固定。柱帽设有多个第三螺栓孔以固定柱帽在抗风柱上,抗风柱上相应设有多个第四螺栓孔,以固定柱帽。所述抗风柱还设有多个第三吊装孔以方便吊装。The wind-resistant column is provided with top pressure grooves, and both the column cap and the top pressure are provided with a plurality of drip grooves. The top pressure groove is used for occlusal fixing of the wind-resistant column and the top pressure. The column cap is provided with a plurality of third bolt holes for fixing the column cap on the wind-resistant column, and a plurality of fourth bolt holes are correspondingly provided on the wind-resistant column for fixing the column cap. The wind-resistant column is also provided with a plurality of third hoisting holes to facilitate hoisting.
抗风柱和地梁采用C30混凝土制作;杯口基础采用C25混凝土制作;其他部件采用流态超高性能无机粉末混凝土制作。由于整体考虑协调与美观性,抗风柱的截面过小,围墙整体外观的美观度很差,故围墙的抗风柱采用普通的混凝土制成,另外杯口基础需要抗倾覆作用本身需要自重较大,因此采用低标号的普通混凝土制成。The wind-resistant columns and ground beams are made of C30 concrete; the cup foundation is made of C25 concrete; other parts are made of fluid ultra-high performance inorganic powder concrete. Due to the overall consideration of coordination and aesthetics, the cross-section of the wind-resistant column is too small, and the overall appearance of the fence is very poor. Therefore, the wind-resistant column of the fence is made of ordinary concrete. In addition, the cup foundation needs anti-overturning effect and its own weight is relatively heavy. Large and therefore made of low grade ordinary concrete.
进一步地,所述地梁设有与围墙板凹部或凸部相对应的第二接口。所述地梁设有多个第四吊装孔方便吊装,设有多个排水孔以方便水的排出,还设有多个第五螺栓孔以固定地梁在杯口基础杯壁上沿。Further, the ground beam is provided with a second interface corresponding to the recess or protrusion of the wall panel. The ground beam is provided with a plurality of fourth hoisting holes for easy hoisting, a plurality of drain holes for the convenience of water discharge, and a plurality of fifth bolt holes for fixing the ground beam on the upper edge of the cup base cup wall.
所述杯口基础插嵌有抗风柱,所述杯口基础杯壁上沿设有与地梁相对应的第六螺栓孔以固定地梁,设有多个第五吊装孔方便吊装。所述杯口基础与抗风柱之间填有C30细石混凝土。The cup mouth foundation is embedded with wind-resistant columns, and the cup wall of the cup mouth foundation is provided with a sixth bolt hole corresponding to the ground beam to fix the ground beam, and a plurality of fifth hoisting holes are provided for easy hoisting. C30 fine stone concrete is filled between the cup foundation and the wind-resistant column.
更进一步地,所述地梁、围墙板、压顶和抗风柱设有具有厚度为10~15mm的钢网保护层。Furthermore, the ground beams, wall panels, top pressure and wind-resistant columns are provided with a steel mesh protective layer with a thickness of 10-15mm.
本发明采用拼装,通过多块围墙板拼装、抗风柱与围墙板拼装、围墙板与压顶和地梁拼装来实现。该结构简单,易施工,可快速加快施工进度,降低施工现场管理难度。The present invention adopts assembling, which is realized by assembling a plurality of wall panels, assembling wind-resistant columns and wall panels, and assembling wall panels with top pressing and ground beams. The structure is simple and easy to construct, which can quickly speed up the construction progress and reduce the difficulty of construction site management.
所述围墙板、压顶和柱帽的制备方法,包括如下步骤:The preparation method of described enclosure board, top pressing and column cap, comprises the steps:
S1.将配方限定的镀铜钢纤维和河砂加入搅拌机搅拌2~3分钟进行分散均匀;S1. Add the copper-plated steel fiber and river sand limited by the formula into the mixer and stir for 2 to 3 minutes to disperse evenly;
S2.再向搅拌机中加入配方限定的低碱硅酸盐水泥或普通硅酸盐水泥、硅灰及矿渣粉继续搅拌1~2分钟至均匀;S2. Then add low-alkali Portland cement or ordinary Portland cement, silica fume and slag powder with a limited formula to the mixer and continue stirring for 1 to 2 minutes until uniform;
S3. .向S2所得的材料中依次加入高效减水剂和水继续搅拌3~4分钟至分散均匀,得到流态超高性能无机粉末混凝土;S3. Add high-efficiency water reducer and water to the material obtained in S2 and continue stirring for 3 to 4 minutes until the dispersion is uniform, and a fluid ultra-high performance inorganic powder concrete is obtained;
所述的水依据实际塌落度26cm~30cm,扩展度为60cm~70cm适当微调;The water is properly fine-tuned according to the actual slump of 26cm~30cm and the expansion of 60cm~70cm;
S4.将S3所制备的混凝土通过布料装置均匀布在有钢网骨架的围墙板模具中,钢网保护层8~15mm,并进行经过轻微振动平整,浇筑面压光,进入自然养护12~14小时,然后进入红外线高温养护,温度为90+5℃,恒温12小时;S4. The concrete prepared in S3 is evenly distributed in the wall panel mold with steel mesh skeleton through the distributing device, the steel mesh protective layer is 8~15mm, and it is smoothed by slight vibration, the pouring surface is calendered, and it enters natural curing for 12~14 hours, and then enter the infrared high temperature curing, the temperature is 90 + 5 ℃, constant temperature for 12 hours;
所述钢网保护层为多条钢条纵横交错组成。The steel mesh protective layer is composed of a plurality of steel bars criss-crossing.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)采用了流态超高性能无机粉末混凝土,厚度为传统产品的1/3~1/5,大幅度减轻了重量、提高了产品的力学指标性能和耐久性性能,其抗压强度可达110~150兆帕,抗折强度14~20兆帕,具有耐腐蚀、全寿命周期好等特点;(1) Fluid ultra-high-performance inorganic powder concrete is adopted, the thickness is 1/3~1/5 of traditional products, which greatly reduces the weight, improves the mechanical index performance and durability of the product, and its compressive strength can be Up to 110~150 MPa, flexural strength 14~20 MPa, with corrosion resistance, good life cycle and so on;
(2)产品通过拼装工艺实现,增加了现场施工的灵活性,大幅度减轻了施工劳动强度,降低了施工现场的管理复杂程度;原理简单、安装操作容易,能快速有效的解决施工过程质量难以控制,受天气影响施工进度等难题;(2) The product is realized through the assembly process, which increases the flexibility of on-site construction, greatly reduces the labor intensity of construction, and reduces the complexity of management on the construction site; the principle is simple, the installation and operation are easy, and it can quickly and effectively solve the quality problems in the construction process. Control, construction progress affected by weather and other problems;
(3)减少现场人工管理和环境污染,快速增加施工进度,降低综合造;(3) Reduce on-site manual management and environmental pollution, rapidly increase construction progress, and reduce comprehensive construction;
(4)设有钢网保护层,增强本实用新型的高强耐久性;(4) A steel mesh protective layer is provided to enhance the high-strength durability of the utility model;
说明书附图Instructions attached
图1为本发明的结构正视图;其中,1、围墙板;2、抗风柱;3、压顶;4、柱帽;5、地梁;6、杯口基础;23、排水孔;Fig. 1 is a front view of the structure of the present invention; wherein, 1, wall panels; 2, wind-resistant columns; 3, top pressure; 4, column caps; 5, ground beams; 6, cup foundation; 23, drainage holes;
图2为围墙板的结构正视图;其中,8、凸部;9凹部;10、第一吊装孔;Fig. 2 is the front view of the structure of the wall panel; wherein, 8, the convex part; 9 the concave part; 10, the first hoisting hole;
图3为围墙板的结构侧视图;其中,8、凸部;9凹部;Fig. 3 is a side view of the structure of the wall panel; wherein, 8, a convex portion; 9 concave portions;
图4为压顶的结构示意图;其中,12、第二吊装孔;13、第一螺栓孔;14、滴水槽;Fig. 4 is a structural schematic diagram of top pressing; wherein, 12, the second hoisting hole; 13, the first bolt hole; 14, the dripping tank;
图5为图4中1-1剖面图;其中,11、第一接口;12第二吊装孔;14滴水槽;Fig. 5 is a sectional view of 1-1 in Fig. 4; wherein, 11, the first interface; 12 the second hoisting hole; 14 the dripping tank;
图6为抗风柱的结构侧视图;其中,16、墙板卡槽;17、压顶槽;19、第三吊装孔;Fig. 6 is a side view of the structure of the wind-resistant column; among them, 16, the wall panel slot; 17, the top pressure groove; 19, the third hoisting hole;
图7为中柱俯视图;其中,15、第二螺栓孔;16、墙板卡槽;18、第四螺栓孔;Fig. 7 is a top view of the center column; wherein, 15, the second bolt hole; 16, the wallboard slot; 18, the fourth bolt hole;
图8为角柱俯视图;其中,15、第二螺栓孔;16、墙板卡槽;18、第四螺栓孔;Fig. 8 is a top view of the corner post; wherein, 15, the second bolt hole; 16, the wallboard slot; 18, the fourth bolt hole;
图9为柱帽的结构俯视图;其中,14、滴水槽;20、第三螺栓孔;Fig. 9 is a top view of the structure of the column cap; wherein, 14, the drip groove; 20, the third bolt hole;
图10为图9中2-2剖视图;其中,14、滴水槽;20、第三螺栓孔;Fig. 10 is a cross-sectional view of 2-2 in Fig. 9; wherein, 14, the drip tank; 20, the third bolt hole;
图11为地梁的结构俯视图;其中,21、第二接口;24、第五螺栓孔;Fig. 11 is a top view of the structure of the ground beam; wherein, 21, the second interface; 24, the fifth bolt hole;
图12为地梁的结构正视图;其中,21、第二接口;22、第四吊装孔;23、排水孔;Fig. 12 is a structural front view of the ground beam; wherein, 21, the second interface; 22, the fourth hoisting hole; 23, the drainage hole;
图13为图11中3-3剖视图;其中,22、第四吊装孔;23、排水孔;24、第五螺栓孔;Fig. 13 is a sectional view of 3-3 in Fig. 11; wherein, 22, the fourth hoisting hole; 23, the drainage hole; 24, the fifth bolt hole;
图14为杯口基础的结构正视图;其中,25、第六螺栓孔;26、第五吊装孔;Figure 14 is a front view of the structure of the cup mouth foundation; wherein, 25, the sixth bolt hole; 26, the fifth hoisting hole;
图15为杯口基础的结构俯视图。Figure 15 is a top view of the structure of the cup base.
具体实施方式detailed description
下面结合说明书附图和具体实施例对本发明作出进一步地详细阐述,但实施例并不对本发明做任何形式的限定。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, but the embodiments do not limit the present invention in any form.
实施例1Example 1
如图1所示,一种装配式围墙,包括围墙板1、抗风柱2、压顶3、和柱帽4、地梁5和杯口基础6,所述杯口基础6插嵌有抗风柱2,所述柱帽4固定在抗风柱2上,所述相邻抗风柱2之间连接有围墙板1,所述围墙板1顶部固定有压顶3,所述围墙板1底部固定有地梁5。As shown in Figure 1, a prefabricated wall includes a wall panel 1, a wind-resistant column 2, a top pressure 3, a column cap 4, a ground beam 5, and a cup foundation 6, and the cup foundation 6 is embedded with a wind-resistant The column 2, the column cap 4 is fixed on the wind-resistant column 2, the wall panels 1 are connected between the adjacent wind-resistant columns 2, the top of the wall panels 1 is fixed with a pressure top 3, and the bottom of the wall panels 1 is fixed There are ground beams 5.
所述围墙板采用流态超高性能无机粉末混凝土浇筑,所述的流态超高性能无机粉末混凝土包括下述重量份组成的各原料组分:The wall panel is poured with fluid ultra-high performance inorganic powder concrete, and the fluid ultra-high performance inorganic powder concrete includes the following raw material components in parts by weight:
平均粒径30~60μm的低碱硅酸盐水泥575份;575 parts of low-alkali Portland cement with an average particle size of 30-60 μm;
平均粒径0.18μm、SiO2含量≥85%的硅灰105份;105 parts of silica fume with an average particle size of 0.18 μm and a SiO 2 content ≥ 85%;
平均粒径20~40μm的Ⅱ级粉煤灰130份;130 parts of Class II fly ash with an average particle size of 20-40 μm;
平均粒径10~30μm的S95级以上矿渣粉195份;195 parts of S95 grade or above slag powder with an average particle size of 10-30 μm;
粒径为0.16~4.75mm、含泥量小于0.5%的河砂1150份;1150 parts of river sand with a particle size of 0.16~4.75mm and a mud content of less than 0.5%;
减水率大于30%的高效减水剂29份;29 parts of high-efficiency water reducing agent with water reducing rate greater than 30%;
水136份;136 parts of water;
直径为0.18~0.25mm、长度为10~15mm的镀铜钢纤维120份。120 parts of copper-coated steel fibers with a diameter of 0.18~0.25mm and a length of 10~15mm.
如图2、3所示,所述围墙板设有与另一围墙板连接的连接结构,所述连接结构为围墙板两侧分别设有凹部9和凸部8,所述凹部9与相邻围墙板的凸部8咬合,所述凸部8与相邻围墙板的凹部9咬合。围墙板设有多个第一吊装孔10,方便安装。围墙板应采用与板安装方向一致方向起吊,不应横吊。As shown in Figures 2 and 3, the wall panel is provided with a connection structure connected to another wall panel, and the connection structure is that a concave portion 9 and a convex portion 8 are respectively provided on both sides of the wall panel, and the concave portion 9 is connected to the adjacent wall panel. The protrusions 8 of the wall panels engage, said protrusions 8 engaging the recesses 9 of the adjacent wall panels. The wall panel is provided with a plurality of first hoisting holes 10 for easy installation. The wall panel should be hoisted in the same direction as the panel installation direction, and should not be hung horizontally.
如图4、5、7所示,所述压顶设有与围墙板凸部相对应的第一接口11。所述压顶设有多个第二吊装孔12方便吊装,设有多个第一螺栓孔13以固定抗风柱。抗风柱相应设有多个第二螺栓孔15以固定压顶。所述压顶还设有多个滴水槽14。As shown in Figures 4, 5, and 7, the top is provided with a first interface 11 corresponding to the convex portion of the wall panel. The top is provided with a plurality of second hoisting holes 12 for easy hoisting, and a plurality of first bolt holes 13 are provided for fixing the wind-resistant column. The wind-resistant column is correspondingly provided with a plurality of second bolt holes 15 to fix the top. The top is also provided with a plurality of drip grooves 14 .
如图6、7、8所示,所述抗风柱包括中柱和角柱。所述角柱相邻两侧设有墙板卡槽16,用于围墙板成90°布置时连接固定多块围墙板。所述中柱相对两侧设有墙板卡槽16,用于围墙板直线布置时连接固定多块围墙板。As shown in Figures 6, 7 and 8, the wind-resistant columns include central columns and corner columns. Adjacent sides of the corner post are provided with wall panel slots 16, which are used to connect and fix multiple wall panels when the wall panels are arranged at 90°. The opposite sides of the central column are provided with wallboard clamping grooves 16, which are used to connect and fix multiple wallboards when the wallboards are arranged in a straight line.
如图6、9、10所示,所述抗风柱设有压顶槽17,所述柱帽设有多个滴水槽14。所述压顶槽17用于抗风柱与压顶的咬合固定。柱帽设有多个第三螺栓孔20以固定柱帽在抗风柱上,抗风柱上相应设有多个第四螺栓孔18,以固定柱帽。所述抗风柱还设有多个第三吊装孔19以方便吊装。As shown in Figures 6, 9, and 10, the wind-resistant column is provided with a top pressure groove 17, and the column cap is provided with a plurality of drip grooves 14. The crimping groove 17 is used for occlusal fixing of the wind-resistant column and the crest. The column cap is provided with a plurality of third bolt holes 20 for fixing the column cap on the wind-resistant column, and a plurality of fourth bolt holes 18 are correspondingly provided on the wind-resistant column for fixing the column cap. The wind-resistant column is also provided with a plurality of third hoisting holes 19 to facilitate hoisting.
如图11、12、13所示,所述地梁设有与围墙板凹部相对应的第二接口21。所述地梁设有多个第四吊装孔22方便吊装,设有多个排水孔23以方便水的排出,还设有多个第五螺栓孔24以固定地梁在杯口基础杯壁上沿。As shown in Figures 11, 12, and 13, the ground beam is provided with a second interface 21 corresponding to the concave portion of the wall panel. The ground beam is provided with a plurality of fourth hoisting holes 22 for easy hoisting, a plurality of drainage holes 23 are provided to facilitate the discharge of water, and a plurality of fifth bolt holes 24 are provided to fix the ground beam on the cup wall of the cup foundation along.
如图14、15所示,所述杯口基础插嵌有抗风柱,所述杯口基础杯壁上沿设有与地梁相对应的第六螺栓孔25以固定地梁,设有多个第五吊装孔26方便吊装。As shown in Figures 14 and 15, the cup mouth foundation is embedded with wind-resistant columns, and the cup wall of the cup mouth foundation is provided with a sixth bolt hole 25 corresponding to the ground beam to fix the ground beam. The fifth hoisting hole 26 is convenient for hoisting.
所述杯口基础与抗风柱之间填有C30细石混凝土。C30 fine stone concrete is filled between the cup foundation and the wind-resistant column.
更进一步地,所述地梁、围墙板、压顶和抗风柱设有具有厚度为13mm的钢网保护层所述围墙板厚度为45mm,所述围墙板跨度为3.5m。Furthermore, the ground beams, wall boards, top pressure and wind-resistant columns are provided with a steel mesh protective layer with a thickness of 13mm. The thickness of the wall boards is 45mm, and the span of the wall boards is 3.5m.
所述围墙板、压顶和柱帽的制备方法,包括如下步骤:The preparation method of described enclosure board, top pressing and column cap, comprises the steps:
S1.将配方限定的镀铜钢纤维和河砂加入搅拌机搅拌3分钟进行分散均匀;S1. Add the copper-plated steel fiber and river sand limited by the formula into the mixer and stir for 3 minutes to disperse evenly;
S2.再向搅拌机中加入配方限定的低碱硅酸盐水泥或普通硅酸盐水泥、硅灰及矿渣粉继续搅拌2分钟至均匀;S2. Add low-alkali Portland cement or ordinary Portland cement, silica fume and slag powder with limited formula to the mixer and continue stirring for 2 minutes until uniform;
S3. .向S2所得的材料中依次加入高效减水剂和水继续搅拌4分钟至分散均匀,得到流态超高性能无机粉末混凝土;S3. Add high-efficiency water reducer and water to the material obtained in S2 and continue to stir for 4 minutes until the dispersion is uniform, and a fluid ultra-high performance inorganic powder concrete is obtained;
所述的水依据实际塌落度28cm,扩展度为65cm适当微调;The water is properly fine-tuned according to the actual slump of 28cm and expansion of 65cm;
S4.将S3所制备的混凝土通过布料装置均匀布在有钢网骨架的围墙板模具中,钢网保护层13mm,并进行经过轻微振动平整,底面压光,进入自然养护13小时,然后进入红外线高温养护,温度为90℃,恒温12小时;S4. The concrete prepared in S3 is evenly distributed in the wall panel mold with steel mesh skeleton through the distribution device, the steel mesh protective layer is 13mm, and it is smoothed by slight vibration, and the bottom surface is calendered. It enters natural curing for 13 hours, and then enters infrared rays. High temperature curing, the temperature is 90 ℃, constant temperature for 12 hours;
所述钢网保护层为多条钢条纵横交错组成。The steel mesh protective layer is composed of a plurality of steel bars criss-crossing.
实施例2Example 2
除了所述的流态超高性能无机粉末混凝土各原料组分的重量份不同之外,其他条件同实施例1;Except that the parts by weight of each raw material component of the fluidized ultra-high performance inorganic powder concrete are different, other conditions are the same as in Example 1;
所述的流态超高性能无机粉末混凝土包括下述重量份组成的各原料组分:The fluid ultra-high-performance inorganic powder concrete includes the following raw material components in parts by weight:
平均粒径30~60μm的低碱硅酸盐水泥或普通硅酸盐水泥500份;500 parts of low-alkali Portland cement or ordinary Portland cement with an average particle size of 30-60 μm;
平均粒径0.18μm、SiO2含量≥85%的硅灰85份;85 parts of silica fume with an average particle size of 0.18 μm and a SiO 2 content ≥ 85%;
平均粒径20~40μm的Ⅱ级粉煤灰115份;115 parts of Class II fly ash with an average particle size of 20-40 μm;
平均粒径10~30μm的S95级以上矿渣粉175份;175 parts of S95 grade or above slag powder with an average particle size of 10-30 μm;
粒径为0.16~4.75mm、含泥量小于0.5%的河砂1050份;1050 parts of river sand with a particle size of 0.16~4.75mm and a mud content of less than 0.5%;
减水率大于30%的高效减水剂26份;26 parts of high-efficiency water reducing agent with water reducing rate greater than 30%;
水130份;130 parts of water;
直径为0.18~0.25mm、长度为10~15mm的镀铜钢纤维100份。100 parts of copper-coated steel fibers with a diameter of 0.18~0.25mm and a length of 10~15mm.
实施例3Example 3
除了所述的流态超高性能无机粉末混凝土各原料组分的重量份不同之外,其他条件同实施例1;Except that the parts by weight of each raw material component of the fluidized ultra-high performance inorganic powder concrete are different, other conditions are the same as in Example 1;
所述的流态超高性能无机粉末混凝土包括下述重量份组成的各原料组分:The fluid ultra-high-performance inorganic powder concrete includes the following raw material components in parts by weight:
平均粒径30~60μm的低碱硅酸盐水泥或普通硅酸盐水泥650份;650 parts of low-alkali Portland cement or ordinary Portland cement with an average particle size of 30-60 μm;
平均粒径0.18μm、SiO2含量≥85%的硅灰120份;120 parts of silica fume with an average particle size of 0.18 μm and a SiO 2 content ≥ 85%;
平均粒径20~40μm的Ⅱ级粉煤灰145份;145 parts of Class II fly ash with an average particle size of 20-40 μm;
平均粒径10~30μm的S95级以上矿渣粉215份;215 parts of slag powder above grade S95 with an average particle size of 10-30 μm;
粒径为0.16~4.75mm、含泥量小于0.5%的河砂1250份;1250 parts of river sand with a particle size of 0.16~4.75mm and a mud content of less than 0.5%;
减水率大于30%的高效减水剂32份;32 parts of high-efficiency water reducing agent with water reducing rate greater than 30%;
水145份;145 parts of water;
直径为0.18~0.25mm、长度为10~15mm的镀铜钢纤维140份。140 parts of copper-coated steel fibers with a diameter of 0.18~0.25mm and a length of 10~15mm.
对比例1Comparative example 1
除了所述的混凝土为普通混凝土之外,其他条件同实施例1;Except that described concrete is common concrete, other conditions are with embodiment 1;
所述普通混凝土包括下述重量份组成的各原料组分:Described ordinary concrete comprises each raw material component of following weight parts composition:
普通硅酸盐42.5水泥450份;Ordinary Portland 42.5 cement 450 parts;
河沙,颗粒级配为中砂700份;River sand, particle size distribution is 700 parts of medium sand;
5~15毫米石子1150份;1150 parts of 5~15mm stones;
水170份;170 parts of water;
减水率大于20%的高效减水剂6份;6 parts of high-efficiency water reducing agent with water reducing rate greater than 20%;
对比例2Comparative example 2
除了所述的超高性能混凝土原料组分中省去硅灰之外,其他条件同实施例1;Except that silica fume is omitted in the described ultra-high performance concrete raw material component, other conditions are the same as embodiment 1;
对比例3Comparative example 3
除了所述的超高性能混凝土原料组分中省去粉煤灰之外,其他条件同实施例1;Except that fly ash is omitted in the described ultra-high performance concrete raw material component, other conditions are the same as embodiment 1;
对比例4Comparative example 4
除了所述的超高性能混凝土原料组分中省去矿渣粉之外,其他条件同实施例1;Except that slag powder is omitted in the described ultra-high performance concrete raw material component, other conditions are the same as embodiment 1;
对比例5Comparative example 5
除了所述超高性能混凝土中硅灰、粉煤灰和矿渣粉的重量份不同之外,其他条件同实施例1;Except that the weight parts of silica fume, fly ash and slag powder are different in the ultra-high performance concrete, other conditions are the same as embodiment 1;
所述超高性能混凝土中硅灰、粉煤灰和矿渣粉的重量份如下:The parts by weight of silica fume, fly ash and slag powder in the ultra-high performance concrete are as follows:
硅灰84份Silica fume 84 parts
粉煤灰114份114 parts of fly ash
矿渣粉174份;174 parts of slag powder;
对比例6Comparative example 6
除了所述超高性能混凝土中硅灰、粉煤灰和矿渣粉的重量份不同之外,其他条件同实施例1;Except that the weight parts of silica fume, fly ash and slag powder are different in the ultra-high performance concrete, other conditions are the same as embodiment 1;
所述超高性能混凝土中硅灰、粉煤灰和矿渣粉的重量份如下:The parts by weight of silica fume, fly ash and slag powder in the ultra-high performance concrete are as follows:
硅灰121份Silica fume 121 parts
粉煤灰146份146 parts of fly ash
矿渣粉216份;216 parts of slag powder;
根据实施例1~3和对比例1~6制备所得的装配式围墙,其性能如下表:
通过对比例1与实施例1~3对比,直观地看出本发明的厚度和自重明显小于采用普通混凝土的装配式围墙,在承受风荷载方面也优于普通混凝土材料;通过对比例2~4与实施例1的对比,在承受风荷载方面明显实施例1更优,虽然对比例3承受风荷载等级与实施例1相当,但是对比例3制备的表面气孔严重,从数据上看,硅灰、粉煤灰和矿渣粉的组合及配比能使本发明的性能最优;通过对比例5,6与实施例1~3对比,对比例5的承受风荷载等级比实施例1、3低,比实施例2承受风荷载等级高但是自重明显比实施例2大,综合来看,对比例5的效果不如实施例2,而对比例6虽然比实施例2承受风荷载等级高,但产品表明气孔严重,综合可见本发明配方数值范围最优。By contrasting Example 1 with Examples 1 to 3, it can be seen intuitively that the thickness and self-weight of the present invention are significantly smaller than the prefabricated walls using ordinary concrete, and are also superior to ordinary concrete materials in terms of bearing wind loads; through Comparative Examples 2 to 4 Compared with Example 1, it is obvious that Example 1 is better in terms of bearing wind loads. Although Comparative Example 3 is comparable to Example 1 in terms of bearing wind loads, the surface pores prepared in Comparative Example 3 are serious. From the data point of view, silica fume , the combination and proportioning of fly ash and slag powder can make the performance of the present invention optimal; by comparative example 5,6 and embodiment 1~3 contrast, the bearing wind load grade of comparative example 5 is lower than embodiment 1,3 , is higher than that of Example 2, but its self-weight is obviously larger than that of Example 2. On the whole, the effect of Comparative Example 5 is not as good as that of Example 2. Although Comparative Example 6 is higher than that of Example 2, the product It shows that the stomata are serious, and it can be seen that the numerical range of the formula of the present invention is optimal.
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| CN106760940A (en) * | 2017-01-20 | 2017-05-31 | 天津住总建筑集团有限公司 | A kind of hollow enclosure member of prefabricated complex fiber cement and construction method |
| CN106760859A (en) * | 2017-02-13 | 2017-05-31 | 陕西理工学院 | A kind of steel net cage type structural earthquake-proof building design and construction method |
| CN111794591A (en) * | 2020-07-20 | 2020-10-20 | 中铁建工集团有限公司 | A kind of prefabricated concrete prefabricated fence and its construction method |
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| CN101560799A (en) * | 2009-05-09 | 2009-10-21 | 刘亚飞 | Fully-prefabricated assembled high-strength wall body |
| CN201695755U (en) * | 2010-05-26 | 2011-01-05 | 河南省电力公司三门峡供电公司 | Assembled concrete external wall |
| CN202090628U (en) * | 2011-05-13 | 2011-12-28 | 四川电力送变电建设公司 | Prefabricated enclosure wall for transformer substation |
| CN202249009U (en) * | 2011-08-04 | 2012-05-30 | 创银(天津)建材有限公司 | Assembled enclosure |
| CN102758526A (en) * | 2012-07-03 | 2012-10-31 | 湖北省输变电工程公司 | Industrial prefabricated assembly type enclosing wall construction technology |
| CN103061579A (en) * | 2013-01-31 | 2013-04-24 | 沈阳兆寰现代建筑产业园有限公司 | Assembly type bounding wall |
| CN103224358B (en) * | 2013-02-07 | 2015-02-25 | 黄贺明 | Environment-friendly ground fine river sand powder concrete |
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