A kind of novel reverse osmosis sub-prime produces water device
Technical field
The present invention relates to a kind of product water device, especially relate to a kind of novel reverse osmosis sub-prime and produce water device.
Background technology
In existing reverse osmosis design, the product water of 1 grade of reverse osmosis is the system or the water tank that enter next stage after merging together, if needing to enter next stage system to do further process, it is necessary to processed by all product water of reverse osmosis.
The defect of prior art is now described with such as a certain case history, and in new technology illustrates, introduces the advantage of new technology for this case history.
Certain reverse osmosis system influent quality (water source is tap water, and ultrafiltration is as the pre-treatment of reverse osmosis):
Table one influent quality
This engineering produces water water quality requirement; Specific conductivity��10 �� S/cm
This engineering produces the water water yield: 100m3/h
According to existing traditional design theory, owing to the product water conductivity of first-stage reverse osmosis is 30 �� about S/cm (in 3 years), design load cannot be reached, the product water of first-stage reverse osmosis need to all enter and just can reach design product water water quality requirement after two-pass reverse osmosis processes, therefore traditional treatment unit all adopts two-stage reverse osmosis system, cause the investment height of whole system, working cost height, traditional treatment scheme is as shown in Figure 1: pending water inputs first-stage reverse osmosis device 1 by first-stage reverse osmosis high-pressure pump 3, first-stage reverse osmosis device is made up of one section of reverse osmosis membrane assembly a11 and two section of reverse osmosis membrane assembly a12, wherein one section of reverse osmosis membrane assembly a11 is made up of the film shell component of 15 groups of parallel connections, often organize membrane module to be made up of the reverse osmosis membrane of 6 series connection, two sections of reverse osmosis membrane assembly a12 are made up of the film shell component of 7 groups of parallel connections, often organize membrane module to be made up of the reverse osmosis membrane of 6 series connection. each membrane module of first-stage reverse osmosis device 1 is connected in parallel by pipeline to rinse to clean water intaking valve a13 and rinse and cleans outlet valve a14, the product water water outlet of one section of reverse osmosis membrane assembly a11 and two section of reverse osmosis membrane assembly a12 connects first-stage reverse osmosis and produces water tank 4, first-stage reverse osmosis produces water tank 4 and connects two-pass reverse osmosis high-pressure pump 5, two-pass reverse osmosis high-pressure pump 5 connects second level reverse osmosis apparatus 2, second level reverse osmosis apparatus is made up of one section of reverse osmosis membrane assembly b21 and two section of reverse osmosis membrane assembly b22, wherein one section of reverse osmosis membrane assembly b21 is made up of the film shell component of 10 groups of parallel connections, often organize membrane module to be made up of the reverse osmosis membrane of 6 series connection, two sections of reverse osmosis membrane assembly b22 are made up of the film shell component of 5 groups of parallel connections, often organize membrane module to be made up of the reverse osmosis membrane of 6 series connection. each membrane module of second level reverse osmosis apparatus 2 is connected in parallel by pipeline to rinse to clean water intaking valve b23 and rinse and cleans outlet valve b24, the water outlet of second level reverse osmosis apparatus 2 connects two-pass reverse osmosis and produces water tank 6, pending water inputs first-stage reverse osmosis device 1 by first-stage reverse osmosis high-pressure pump 3 and carries out reverse-osmosis treated, then entering second level reverse osmosis apparatus 2 and carry out reverse-osmosis treated, the water finally obtained enters two-pass reverse osmosis and produces water tank 6.
According to reverse osmosis system feature, its water inlet saltiness is more and more higher from front to back, sees following chart two (taking the influent quality of table one as foundation).
From table two, along with the discharge constantly having product water (pure water), often prop up film water inlet saltiness more and more higher from front to back, first film water inlet saltiness of one section of reverse osmosis membrane assembly a11 of first-stage reverse osmosis device 1 only has about the 28% of twelve earthly branches film, and a rear film increases about 10% than a front water inlet saltiness. Accordingly, owing to the ratio of desalinization of reverse osmosis membrane is fixing, so the increase of the water inlet saltiness along with reverse osmosis membrane, the product water water quality often propping up film corresponding is also more and more poorer from front to back, and see the following form three (taking the influent qualities of table one as foundation).
Table two: first-stage reverse osmosis film water inlet saltiness Trends Sheet (simulating the 3rd year operating parameter)
Table three: first-stage reverse osmosis film produces water saltiness, produces water conductivity Trends Sheet (simulating the 3rd year operating parameter)
From upper table three, when by influent quality of table one, the product water saltiness of front 3 films of one section of reverse osmosis membrane assembly a11 of first-stage reverse osmosis device 1 is at below 4ppm, produce water conductivity at 10 below �� S/cm, water quality is very good, the product water water quality requirement of system can be met completely, there is no need again with the further desalination of reverse osmosis, therefore, technical solution of the present invention, consider that the product water of front 3 films of first-stage reverse osmosis is directly entered two-pass reverse osmosis produces water tank, mix with the product water (the product water conductivity��5 �� S/cm of two-pass reverse osmosis) of second level reverse osmosis apparatus 2, the specific conductivity of the mixed mixing water of product water of warp and two-pass reverse osmosis is by further reduction, can meet completely and produce water water quality requirement, and the product water water quality of rear nine films of first-stage reverse osmosis is difficult to meet product water water quality requirement, it produces water and enters two-pass reverse osmosis product water tank after two-pass reverse osmosis processes further.
Summary of the invention
The object of the present invention is exactly the defect in order to overcome the existence of above-mentioned prior art and provides one can save electricity consumption, water consumption, medicine consumption greatly, and the novel reverse osmosis sub-prime of minimizing occupation area of equipment and investment produces water device.
The object of the present invention can be achieved through the following technical solutions: a kind of novel reverse osmosis sub-prime produces water device, comprise the first-stage reverse osmosis high-pressure pump connected successively by pipeline, first-stage reverse osmosis device, first-stage reverse osmosis produces water tank, two-pass reverse osmosis high-pressure pump, second level reverse osmosis apparatus and two-pass reverse osmosis produce water tank, it is characterized in that, described first-stage reverse osmosis device directly connects two-pass reverse osmosis by lateral and produces water tank, and on first-stage reverse osmosis device, it is provided with monitoring water quality system, the product water of monitoring water quality system monitoring first-stage reverse osmosis device, the water meeting water quality standard is directly delivered to two-pass reverse osmosis by lateral and produces water tank.
Described first-stage reverse osmosis device is made up of one section of reverse osmosis membrane assembly and two sections of reverse osmosis membrane assemblies, each section of reverse osmosis membrane assembly is made up of the film shell component that many groups are in parallel, and the quantity of one section of described reverse osmosis membrane assembly film shell component in parallel film shell component number ratio in parallel with two sections of reverse osmosis membrane assemblies is 14: 7.
Described film shell component comprises film shell, multiple reverse osmosis membranes of series connection in film shell, the pipe core that Mo Ke center is arranged, the end cap that film shell two ends are arranged, and the water-in that film shell one end is arranged, the dense water water outlet that the other end is arranged.
In one section of described reverse osmosis membrane assembly, in each group film shell component in parallel, the reverse osmosis membrane of series connection has 6, the product water of each reverse osmosis membrane is all pooled to pipe core, described pipe core arranges two outlets, one is produced the product mouth of a river, front end of water for collecting former films, another produces the product mouth of a river, rear end of water for collecting rear several films, the described product mouth of a river, front end connects two-pass reverse osmosis by lateral and produces water tank, and the described product mouth of a river, rear end connects first-stage reverse osmosis and produces water tank.
Described monitoring water quality system comprises front end and produces current scale, front end product water conductivity table, front end product water valve, current scale is produced in rear end, water valve is produced in rear end, current scale is produced in described front end, water conductivity table is produced in front end, front end is produced water valve and is successively set on the lateral connecting the product mouth of a river, front end, and current scale is produced in described rear end, rear end is produced water valve and is successively set on the pipeline connecting the product mouth of a river, rear end;
When the observed value of front end product water conductivity table is higher than design load, front end is regulated to produce water valve, make front end produce discharge to diminish, the product mouth of a river, product current direction rear end that the specific conductivity at the product mouth of a river, close rear end being at this moment pooled in pipe core is high, the rear end product mouth of a river due to the product current direction that specific conductivity is high, the specific conductivity height at the product mouth of a river, rear end raises gradually, rear end is produced discharge and is become big gradually, thus the specific conductivity on the water producing pipe of front end declines gradually, front end is produced discharge and is diminished gradually, until the specific conductivity being adjusted on the water producing pipe of front end is lower than design load.
Current scale, front end product water conductivity table, front end product water valve are produced in described front end, and current scale is produced in rear end, rear end is produced water valve and carried out full automatic control by system PLC, and water valve is produced in described front end and rear end product water valve is electronic or pneumatic adjusting valve.
Described first-stage reverse osmosis device connects flushing cleaning water intaking valve and outlet valve is cleaned in flushing.
Described second level reverse osmosis apparatus is made up of one section of reverse osmosis membrane assembly and two sections of reverse osmosis membrane assemblies, each section of reverse osmosis membrane assembly is made up of the film shell component that many groups are in parallel, and the quantity of one section of described reverse osmosis membrane assembly film shell component in parallel film shell component number ratio in parallel with two sections of reverse osmosis membrane assemblies is 6: 3; The film shell component of each group parallel connection comprises the reverse osmosis membranes of 6 series connection.
Described second level reverse osmosis apparatus connects flushing cleaning water intaking valve and outlet valve is cleaned in flushing.
Compared with prior art, the present invention has the following advantages:
1. economize on electricity
With the contrast of traditional design scheme, owing to the product water water yield of ultrafiltration, first-stage reverse osmosis and two-pass reverse osmosis all can decline, the electricity charge therefore can saved about 23.04 ten thousand yuan.
2. economize on water
The utilization ratio of water can be improved after optimizing, reduce the water consumption of system, every year can water saving 80,000 tons, be roughly equal to 240,000 yuan.
3. reduce plant area
Owing to exerting oneself of internal system subset decreases, therefore can reduce part plant area, reduce costs.
4. reduce medicament usage quantity
Owing to optimizing the amount of inlet water decline of rear stage reverse osmosis, therefore the dosage also corresponding decline of its Scale inhibitors and other medicaments, can save medicament expense about 1.2 ten thousand yuan every year through calculating.
5. investment reduction
With the contrast of traditional design scheme, owing to the product water water yield of first-stage reverse osmosis and two-pass reverse osmosis all can decline, the facility investment of about 10% therefore can be saved.
In sum, adopt novel reverse osmosis sub-prime to produce water device and can save electricity consumption, water consumption, medicine consumption greatly, reduce the advantage such as occupation area of equipment and investment, there is huge Social benefit and economic benefit.
Accompanying drawing explanation
Fig. 1 is for producing water device schematic diagram;
Fig. 2 is that the present invention produces water device schematic diagram;
Fig. 3 is the single membrane module schematic diagram that the present invention produces one section of reverse osmosis membrane assembly of first-stage reverse osmosis device in water device.
Number in the figure is:
1, first-stage reverse osmosis device, one section of reverse osmosis membrane assembly a11, two sections of reverse osmosis membrane assembly a12, rinse and clean water intaking valve a13, rinse and clean outlet valve a14, second level reverse osmosis apparatus 2, one section of reverse osmosis membrane assembly b21, two sections of reverse osmosis membrane assembly b22, flushings are cleaned water intaking valve b23, are rinsed and clean outlet valve b24, first-stage reverse osmosis high-pressure pump 3, and first-stage reverse osmosis produces water tank 4, two-pass reverse osmosis high-pressure pump 5, two-pass reverse osmosis produces water tank 6;
101, end cap, 102, water-in, 103, film shell, 104, reverse osmosis membrane, 105, pipe core, 106, dense water water outlet, 107, the product mouth of a river, front end, 108, the rear end product mouth of a river, 109, rear end produce current scale, 110, rear end produce water valve, 111, front end produce current scale, 112, front end produce water conductivity table, 113, front end produce water valve, first film 104a, the 2nd film 104b, the 3rd film 104c, the 4th film 104d, the 5th film 104e, the 6th film 104f.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
As shown in Figure 2: a kind of novel reverse osmosis sub-prime produces water device, comprise the first-stage reverse osmosis high-pressure pump 3 connected successively by pipeline, first-stage reverse osmosis device 1, first-stage reverse osmosis produces water tank 4, two-pass reverse osmosis high-pressure pump 5, second level reverse osmosis apparatus 2 and two-pass reverse osmosis produce water tank 6, described first-stage reverse osmosis device directly connects two-pass reverse osmosis by lateral and produces water tank, and on first-stage reverse osmosis device, it is provided with monitoring water quality system, the product water of monitoring water quality system monitoring first-stage reverse osmosis device, the water meeting water quality standard is directly delivered to two-pass reverse osmosis by lateral and produces water tank. described first-stage reverse osmosis device 1 connects flushing cleaning water intaking valve a13 and outlet valve a14 is cleaned in flushing. described second level reverse osmosis apparatus connects flushing cleaning water intaking valve b23 and outlet valve b24 is cleaned in flushing.
It is 112m that described first-stage reverse osmosis device 1 produces the water water yield3/ h. First-stage reverse osmosis device 1 is made up of one section of reverse osmosis membrane assembly a11 and two section of reverse osmosis membrane assembly a12, each section of reverse osmosis membrane assembly is made up of the film shell component that many groups are in parallel, wherein: the quantity of one section of reverse osmosis membrane assembly a11 film shell component in parallel is 14 groups, two sections of reverse osmosis membrane assembly a12 film shell component number ratio in parallel are 7. Often organize film shell component and all install 68 " reverse osmosis membrane.
As shown in Figure 3, described film shell component comprises film shell 103,6 reverse osmosis membranes 104 of series connection in film shell 103, it is respectively first film 104a, the 2nd film 104b, the 3rd film 104c, the 4th film 104d, the 5th film 104e, the 6th film 104f, the pipe core 105 that Mo Ke 103 center is arranged, the end cap 101 that film shell 103 two ends are arranged, and the water-in 102 that film shell one end is arranged, the dense water water outlet 106 that the other end is arranged.
In one section of described reverse osmosis membrane assembly 11, the product water of each reverse osmosis membrane is all pooled to pipe core 105, described pipe core 105 arranges two outlets, one is produced the product mouth of a river, front end 107 of water for collecting former films, another produces the product mouth of a river, rear end 108 of water for collecting rear several films, the described product mouth of a river, front end 107 connects two-pass reverse osmosis by lateral and produces water tank 6, and the described product mouth of a river, rear end 107 connects first-stage reverse osmosis and produces water tank 4.
Described monitoring water quality system comprises front end and produces current scale 111, front end product water conductivity table 112, front end product water valve 113, current scale 109 is produced in rear end, water valve 110 is produced in rear end, current scale 111 is produced in described front end, water conductivity table 112 is produced in front end, front end is produced water valve 113 and is successively set on the lateral connecting the product mouth of a river, front end, and current scale 109 is produced in described rear end, rear end is produced water valve 110 and is successively set on the pipeline connecting the product mouth of a river, rear end;
When the observed value of front end product water conductivity table 112 is higher than design load, front end is regulated to produce water valve 113, make front end produce discharge to diminish, the product mouth of a river, product current direction rear end 108 that the specific conductivity at the product mouth of a river, close rear end being at this moment pooled in pipe core 105 is high, the product mouth of a river, rear end 108 due to the product current direction that specific conductivity is high, the specific conductivity height at the product mouth of a river, rear end 108 raises gradually, rear end is produced discharge and is become big gradually, thus the specific conductivity on the water producing pipe of front end declines gradually, front end is produced discharge and is diminished gradually, until the specific conductivity being adjusted on the water producing pipe of front end is lower than design load.
As shown in Figure 3, the feed-water end end cap 101 of product water film shell component from one section of reverse osmosis membrane assembly a11 of first three of one section of reverse osmosis membrane assembly a11 of first-stage reverse osmosis device 1 film (see upper figure first film 104a, the 2nd film 104b, the 3rd film 104c) is drawn, water producing pipe arranges flowrate control valve, specific conductivity table, rate of flow meter, can according to the product water conductivity adjusting water outlet water yield, first three of one section of reverse osmosis membrane assembly a11 film designs water production rate 40m3/ h, directly enters two-pass reverse osmosis and produces water tank 6; And rear 3 films of first paragraph (the 4th film 104d, the 5th film 104e, the 6th film 104f) are drawn from the other end of first paragraph film shell, 3 film design water production rate 38m after one section of reverse osmosis membrane assembly a113/ h, and two sections of reverse osmosis membrane assembly a12 product water 34m3/ h, amounts to 72m3/ h, enters first-stage reverse osmosis and produces water tank 4, and the water that first-stage reverse osmosis produces water tank 4 can produce water 60m after two-pass reverse osmosis processes3/ h, two-pass reverse osmosis produces water and the product water 40m of first three film of first-stage reverse osmosis3The mixed total Water of/h is 100m3/h��
Product water conductivity��10 �� the S/cm of first three of one section of reverse osmosis membrane assembly a11 of first-stage reverse osmosis device 1 film (see upper figure first film 104a, the 2nd film 104b, the 3rd film 104c), product water conductivity��5 �� the S/cm of second level reverse osmosis apparatus, specific conductivity��7 �� S/cm after the two mixing, meets design requirement.
Current scale 111 is produced in described front end, water conductivity table 112 is produced in front end, water valve 113 is produced in front end, current scale 109 is produced in rear end, rear end is produced water valve 110 and carried out full automatic control by system PLC, and water valve is produced in described front end and rear end product water valve is electronic or pneumatic adjusting valve. When the specific conductivity watchband 4-20ma signal on the water producing pipe of reverse osmosis front end exports, and the product water valve on the water producing pipe of reverse osmosis front end is electronic or during pneumatic adjusting valve, by system PLC, it may be achieved full automatic control, reverse osmosis front end is made to produce water conductivity all the time lower than design load.
Described second level reverse osmosis apparatus 2 is made up of one section of reverse osmosis membrane assembly 21 and two sections of reverse osmosis membrane assemblies 22, each section of reverse osmosis membrane assembly is made up of the film shell component that many groups are in parallel, the quantity of one section of described reverse osmosis membrane assembly film shell component in parallel is 6 groups, and two sections of reverse osmosis membrane assembly film shell component quantity in parallel are 3 groups; The film shell component of each group parallel connection comprises the reverse osmosis membranes of 6 series connection.
Above-mentioned reverse osmosis produced water device has the following advantages compared with producing water device with tradition:
1. economize on electricity
With the contrast of traditional design scheme, owing to the product water water yield of ultrafiltration, first-stage reverse osmosis and two-pass reverse osmosis all can decline, the electricity charge therefore can saved about 23.04 ten thousand yuan, relevant data see the following form.
Table four
2. economize on water
The utilization ratio of water can be improved after optimizing, reduce the water consumption of system, every year can water saving 80,000 tons, be roughly equal to 240,000 yuan, relevant data see the following form.
Table five
3. reduce plant area
Owing to exerting oneself of internal system subset decreases, therefore can reduce part plant area, reduce costs.
4. reduce medicament usage quantity
Owing to optimizing the amount of inlet water decline of rear stage reverse osmosis, therefore the dosage also corresponding decline of its Scale inhibitors and other medicaments, can save medicament expense about 1.2 ten thousand yuan every year through calculating, and relevant data see the following form.
Table six
5. investment reduction
With the contrast of traditional design scheme, owing to the product water water yield of first-stage reverse osmosis and two-pass reverse osmosis all can decline, the facility investment of about 10% therefore can be saved.
In sum, adopt novel reverse osmosis sub-prime to produce water device and can save electricity consumption, water consumption, medicine consumption greatly, reduce the advantage such as occupation area of equipment and investment, there is huge Social benefit and economic benefit.