CN103972806B - A kind of multi-faceted adjustment locomotive installed for indoor current transformer - Google Patents
A kind of multi-faceted adjustment locomotive installed for indoor current transformer Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及电力安装设备技术领域,具体来说是一种用于户内电流互感器安装的多方位调节移动车。 The invention relates to the technical field of electric power installation equipment, in particular to a multi-directional adjustable mobile vehicle used for indoor current transformer installation.
背景技术 Background technique
近年来随着电网不断发展,原有的老旧变电站设备更换工作日益增多,加之智能化变电站的改造,使隔离开关电动机构及开关柜内电流互感器更换工作量更是加大。而变电站开关柜集成了各类电气设备,在日常检修工作中由于工作空间狭小,造成调节、更换、装配电气设备十分困难,尤其是拆装质量较重的电流互感器。电流互感器固定在开关柜内,离地约50-75cm,重量约30~90kg,停电检修时,才能进行电流互感器拆卸、安装操作,需要3-4人俯身挤进柜内,人工抬举着设备进行作业。这种传统的作业过程存在以下三个弊端:1、柜内空间狭小,作业难度大;2、人力抬举笨重的设备,安全风险高;3、作业时间长,工作效率低。如何开发出一种针对户内电流互感器安装的辅助装置已经成为急需解决的技术问题。 In recent years, with the continuous development of the power grid, the replacement work of the original old substation equipment is increasing. In addition to the transformation of the intelligent substation, the workload of replacing the electric mechanism of the disconnector and the current transformer in the switch cabinet is even greater. The substation switchgear integrates various electrical equipment. Due to the narrow working space in daily maintenance work, it is very difficult to adjust, replace, and assemble electrical equipment, especially the disassembly and assembly of heavy current transformers. The current transformer is fixed in the switch cabinet, about 50-75cm from the ground, and weighs about 30-90kg. Only when the power is off for maintenance, can the current transformer be disassembled and installed. It takes 3-4 people to bend over and squeeze into the cabinet, and lift it manually Work with the equipment. This traditional operation process has the following three disadvantages: 1. The space in the cabinet is small and the operation is difficult; 2. Human lifting of heavy equipment has high safety risks; 3. The operation time is long and the work efficiency is low. How to develop an auxiliary device for indoor current transformer installation has become an urgent technical problem to be solved.
发明内容 Contents of the invention
本发明的目的是为了解决现有技术中户内电流互感器安装不便的缺陷,提供一种用于户内电流互感器安装的多方位调节移动车来解决上述问题。 The object of the present invention is to solve the defect of inconvenient installation of indoor current transformers in the prior art, and provide a multi-directional adjustment mobile vehicle for indoor current transformer installation to solve the above problems.
为了实现上述目的,本发明的技术方案如下: In order to achieve the above object, the technical scheme of the present invention is as follows:
一种用于户内电流互感器安装的多方位调节移动车,包括垂直升降组件、水平微调组件和底座组件,所述的垂直升降组件包括螺纹杆和固定安装在底座组件上的套筒,套筒中部开有活动槽,螺纹杆上部设有转柄,转柄穿过筒盖并与之构成转动配合,螺纹杆中部安装有螺栓块,套筒套在螺纹杆上并与筒盖固定安装,套筒外套有水平连接件,水平连接件的安装孔通过螺钉穿过活动槽与螺栓块安装,水平微调组件固定安装在水平连接件上。 A multi-directional adjustment mobile vehicle for indoor current transformer installation, including a vertical lifting assembly, a horizontal fine-tuning assembly and a base assembly, the vertical lifting assembly includes a threaded rod and a sleeve fixedly installed on the base assembly, the sleeve There is a movable groove in the middle of the barrel, and a turning handle is provided on the upper part of the threaded rod. The turning handle passes through the barrel cover and forms a rotating fit with it. A bolt block is installed in the middle of the threaded stem. The sleeve is set on the threaded rod and fixed with the barrel cover. The sleeve is covered with a horizontal connector, and the mounting hole of the horizontal connector passes through the movable groove and the bolt block to install with a screw, and the horizontal fine-tuning assembly is fixedly installed on the horizontal connector.
所述的水平微调组件包括承台和微调台,承台下方的内角处分别安装有旋转螺纹杆,旋转螺纹杆的数量为4个,旋转螺纹杆的下部安装有转把,微调台下方的内角处分别安装有支撑条,支撑条的数量为4个,支撑条分别安装在旋转螺纹杆上,微调台的侧部固定安装有中间件,中间件与水平连接件固定安装。 The horizontal fine-tuning assembly includes a bearing platform and a fine-tuning platform. Rotating threaded rods are respectively installed at the inner corners below the bearing platform. There are four support bars installed at each place, and the support bars are respectively installed on the rotating threaded rods. The side part of the fine-tuning table is fixedly installed with an intermediate piece, and the intermediate piece and the horizontal connecting piece are fixedly installed.
所述的底座组件包括移动底盘、导向轮和万向轮,导向轮的数量为2个,万向轮的数量为2个,导向轮分别安装在移动底盘左侧下方的内角处,万向轮安装在移动底盘右侧下方的内角处,套筒安装在移动底盘上方靠近万向轮处。 The base assembly includes a mobile chassis, guide wheels and universal wheels, the number of guide wheels is 2, and the number of universal wheels is 2. The guide wheels are respectively installed at the inner corner of the left side of the mobile chassis, and the universal wheels It is installed at the inner corner of the lower right side of the mobile chassis, and the sleeve is installed on the top of the mobile chassis close to the universal wheels.
还包括活动把手,所述的活动把手穿过转柄并与其构成间隙配合。 A movable handle is also included, and the movable handle passes through the turning handle and forms clearance fit with it.
所述的活动槽长度为300mm,套筒长度为530mm,垂直升降组件的长度为600mm,旋转螺纹杆的长度为150mm。 The length of the movable slot is 300mm, the length of the sleeve is 530mm, the length of the vertical lift assembly is 600mm, and the length of the rotating threaded rod is 150mm.
有益效果Beneficial effect
本发明的一种用于户内电流互感器安装的多方位调节移动车,与现有技术相比能够满足隔离开关、开关柜内电流互感器的拆卸、升降、支撑的需要。缩短了电流互感器拆除、安装及调节环节的作业时间,大幅度提高工作效率,缩短现场作业时间,减少设备停电时间,提高了经济效益。具有省时省力、安全可靠、操作方便的特点。 Compared with the prior art, the mobile vehicle for multi-directional adjustment for indoor current transformer installation of the present invention can meet the requirements of dismantling, lifting and supporting of isolating switches and current transformers in switch cabinets. It shortens the operation time of current transformer removal, installation and adjustment, greatly improves work efficiency, shortens on-site operation time, reduces equipment power outage time, and improves economic benefits. It has the characteristics of saving time and effort, safety and reliability, and convenient operation.
附图说明 Description of drawings
图1为本发明的结构主视图 Fig. 1 is the structural front view of the present invention
图2为本发明中垂直升降组件的结构示意图 Fig. 2 is the structural representation of vertical lift assembly among the present invention
图3为本发明中套筒的结构示意图 Fig. 3 is the structural representation of sleeve among the present invention
图4为本发明中水平连接件的结构示意图 Fig. 4 is the structural representation of horizontal connector in the present invention
图5为本发明中螺纹杆部分的结构示意图 Fig. 5 is the structural representation of threaded rod part in the present invention
图6为本发明中水平微调组件的结构示意图 Fig. 6 is a schematic structural diagram of the horizontal fine-tuning assembly in the present invention
图7为本发明中底座组件的结构示意图 Fig. 7 is the structural representation of base assembly in the present invention
图8为本发明中底座组件的仰视图 Figure 8 is a bottom view of the base assembly in the present invention
图9为本发明的结构剖视图 Fig. 9 is a structural sectional view of the present invention
图10为本发明的结构侧视图 Fig. 10 is a structural side view of the present invention
图11为本发明的结构正视图 Figure 11 is a front view of the structure of the present invention
其中,1-垂直升降组件、2-水平微调组件、3-底座组件、10-套筒、11-筒盖、12-水平连接件、13-活动槽、14-螺纹杆、15-安装孔、16-转柄、17-活动把手、18-螺栓块、20-承台、21-微调台、22-中间件、23-支撑条、24-旋转螺纹杆、25-转把、30-移动底盘、31-导向轮、32-万向轮。 Among them, 1-vertical lift assembly, 2-horizontal fine-tuning assembly, 3-base assembly, 10-sleeve, 11-tube cover, 12-horizontal connector, 13-movable slot, 14-threaded rod, 15-installation hole, 16-turning handle, 17-movable handle, 18-bolt block, 20-cap, 21-fine-tuning platform, 22-intermediate piece, 23-support bar, 24-rotating threaded rod, 25-turning handle, 30-moving chassis , 31-guide wheel, 32-universal wheel.
具体实施方式 detailed description
为使对本发明的结构特征及所达成的功效有更进一步的了解与认识,用以较佳的实施例及附图配合详细的说明,说明如下: In order to have a further understanding and understanding of the structural features of the present invention and the achieved effects, the preferred embodiments and accompanying drawings are used for a detailed description, as follows:
如图1、图9、图10和图11所示,本发明所述的一种用于户内电流互感器安装的多方位调节移动车,包括垂直升降组件1、水平微调组件2和底座组件3,垂直升降组件1用于大范围的高度调节,水平微调组件2用于放置电流互感器和进行小范围的调节,底座组件3用于对垂直升降组件1进行支撑和移动。如图2所示,垂直升降组件1包括螺纹杆14和固定安装在底座组件3上的套筒10,如图3所示,套筒10中部开有活动槽13,套筒10可以采用螺栓、焊接等多种方式安装在底座组件3上。活动槽13可以只开设一条,也可以开设两条,若只开设一条则在水平连接件12与螺栓块18的安装时只能进行一侧的固定,活动槽13开设的目的是为限制水平连接件12的运动,使得其只能上下运动且保证不会出现运动幅度过高或过低的情况。如图5所示,螺纹杆14上部设有转柄16,螺纹杆14与转柄16为一体。转柄16穿过筒盖11并与之构成转动配合,构成转动配合的方式为现有技术中的多种方式,例如在筒盖11上设个卡槽、转柄16上设个凸起,凸起卡在卡槽内上下限位只能进行旋转操作,再如利用拉铆钉原理设计等。螺纹杆14中部安装有螺栓块18,螺栓块18螺纹安装在螺纹杆14上。套筒10套在螺纹杆14上并与筒盖11固定安装,套筒10套在螺纹杆14上时,筒盖11套在套筒10上并通过螺钉、焊接、卡接等多种方式固定安装,当然焊接不便于后期的设备拆解。套筒10外套有水平连接件12,如图4所示,水平连接件12用于垂直升降组件1和水平微调组件2之间的连接。水平连接件12的安装孔15通过螺钉穿过活动槽13与螺栓块18安装,水平连接件12与螺栓块18固定在一起,并且穿过活动槽13,一为限止水平连接件12与螺栓块18的运动必须在活动槽13的范围内上下移动,二为保证了螺栓块18的运动可以带动水平连接件12的运动。如图11所示,活动槽13的数量可以为两个,若为一个则实现了基本限位功能和水平连接件12与螺栓块18的固定功能;若想固定效果较好,则可以在套筒10的左右两端均设置活动槽13,这样水平连接件12与螺栓块18的连接也可以为在套筒10左右两端都进行连接,则稳定效果更好。水平微调组件2固定安装在水平连接件12上,从而实现了大范围的高度调节。 As shown in Figure 1, Figure 9, Figure 10 and Figure 11, a multi-directional adjustment mobile vehicle for indoor current transformer installation according to the present invention includes a vertical lifting assembly 1, a horizontal fine-tuning assembly 2 and a base assembly 3. The vertical lift assembly 1 is used for wide-range height adjustment, the horizontal fine-adjustment assembly 2 is used for placing current transformers and making small-scale adjustments, and the base assembly 3 is used for supporting and moving the vertical lift assembly 1 . As shown in Figure 2, the vertical lifting assembly 1 includes a threaded rod 14 and a sleeve 10 fixedly installed on the base assembly 3. Various ways such as welding are installed on the base assembly 3 . The movable groove 13 can only be provided with one or two. If only one is provided, only one side can only be fixed when the horizontal connector 12 and the bolt block 18 are installed. The purpose of the movable groove 13 is to limit the horizontal connection. The movement of the component 12 is such that it can only move up and down and it is guaranteed that the range of motion will not be too high or too low. As shown in FIG. 5 , a turning handle 16 is provided on the top of the threaded rod 14 , and the threaded rod 14 and the turning handle 16 are integrated. The turning handle 16 passes through the cylinder cover 11 and forms a rotation fit with it. The way of forming the rotation fit is a variety of ways in the prior art. The protrusion is stuck in the card slot and the upper and lower limits can only be rotated, and another example is the design of the principle of rivets. A bolt block 18 is installed in the middle part of the threaded rod 14 , and the bolt block 18 is threadedly mounted on the threaded rod 14 . The sleeve 10 is set on the threaded rod 14 and fixedly installed with the cover 11. When the sleeve 10 is set on the threaded rod 14, the cover 11 is set on the sleeve 10 and fixed by screw, welding, clamping and other methods Installation, of course, welding is not convenient for later equipment disassembly. The sleeve 10 is covered with a horizontal connecting piece 12, as shown in FIG. The mounting hole 15 of the horizontal connector 12 is installed through the movable groove 13 and the bolt block 18 by a screw. The motion of 18 must move up and down within the scope of movable groove 13, and the 2nd, can drive the motion of horizontal connector 12 in order to guarantee that the motion of bolt block 18. As shown in Figure 11, the number of movable grooves 13 can be two, if it is one, the basic function of limiting and the fixing function of the horizontal connector 12 and the bolt block 18 are realized; Both the left and right ends of the cylinder 10 are provided with movable grooves 13, so that the connection between the horizontal connecting piece 12 and the bolt block 18 can also be connected at both the left and right ends of the sleeve 10, and the stabilizing effect is better. The horizontal fine-tuning assembly 2 is fixedly installed on the horizontal connecting piece 12, thereby realizing a wide range of height adjustment.
在电流互感器的安装过程中,电流互感器固定孔与开关柜内螺栓孔的角度误差要很小,因此需要在各个方向对载重平台的角度都能进行精确调节,确保精确度;同时考虑到安全性,即电流互感器放置在平台上时,平台要稳定,也不能出现设备滑落造成人身设备受伤害的安全事故。如图6所示,水平微调组件2包括承台20和微调台21,承台20用于放置电流互感器,微调台21用于配合旋转螺纹杆24对承台20进行微调。承台20下方的内角处分别安装有旋转螺纹杆24,旋转螺纹杆24按现有技术的方式安装在承台20下方,实现旋转螺纹杆24旋转功能即可,例如,在承台20下方焊接螺帽,旋转螺纹杆在螺帽上可以实现旋转;再如,在在承台20下方设计一个凹槽、旋转螺纹杆顶端设计一个凸起,凹槽与凸起进行配合,实现旋转螺纹杆的上下限位固定,只能进行旋转。旋转螺纹杆24的数量为4个,分别安装在承台20下方的四个内角处,旋转螺纹杆24的下部固定安装有转把25,通过转把25带动旋转螺纹杆24旋转。微调台21下方的4个内角处分别安装有支撑条23,支撑条23的数量为4个。支撑条23分别安装在旋转螺纹杆24上,即支撑条23螺纹安装在旋转螺纹杆24上,这样通过旋转螺纹杆24的转动,可以带动支撑条23的上下运动,从而实现承台20基于微调台21的上下小范围运动。微调台21的侧部固定安装有中间件22,中间件22与微调台21焊接为一体,中间件22与水平连接件12固定安装,从而实现了水平微调组件2与垂直升降组件1的固定安装连接。 During the installation of the current transformer, the angle error between the current transformer fixing hole and the bolt hole in the switch cabinet should be very small, so it is necessary to accurately adjust the angle of the loading platform in all directions to ensure accuracy; at the same time, it is necessary to consider Safety, that is, when the current transformer is placed on the platform, the platform should be stable, and there should be no safety accidents in which the equipment slips and the personal equipment is injured. As shown in FIG. 6 , the horizontal fine-tuning assembly 2 includes a platform 20 and a fine-tuning platform 21 , the platform 20 is used for placing a current transformer, and the fine-tuning platform 21 is used for fine-tuning the platform 20 in conjunction with a rotating threaded rod 24 . Rotating threaded rods 24 are respectively installed at the inner corners below the platform 20, and the rotating threaded rods 24 are installed under the platform 20 according to the prior art to realize the rotating function of the rotating threaded rods 24, for example, welding under the platform 20 Nut, the rotating threaded rod can be rotated on the nut; for another example, design a groove below the cap 20, design a protrusion on the top of the rotating threaded rod, and the groove cooperates with the protrusion to realize the rotation of the rotating threaded rod. The upper and lower limits are fixed and can only be rotated. The quantity of rotating threaded rod 24 is 4, is installed in respectively at the four interior corners below bearing platform 20, and the bottom of rotating threaded rod 24 is fixedly equipped with turning handle 25, drives rotating threaded rod 24 to rotate by turning handle 25. The four inner corners below the fine-tuning table 21 are respectively equipped with support bars 23, and the number of support bars 23 is four. The support bars 23 are installed on the rotating threaded rods 24 respectively, that is, the supporting bars 23 are threadedly mounted on the rotating threaded rods 24, so that the rotation of the rotating threaded rods 24 can drive the supporting bars 23 to move up and down, thereby realizing the platform 20 based on fine adjustment. The up and down small range motion of platform 21. The side of the fine-tuning platform 21 is fixedly installed with an intermediate piece 22, which is welded together with the fine-tuning platform 21, and the intermediate piece 22 is fixedly installed with the horizontal connecting piece 12, thereby realizing the fixed installation of the horizontal fine-tuning assembly 2 and the vertical lifting assembly 1 connect.
如图7和图8所示,底座组件3包括移动底盘30、导向轮31和万向轮32。为了更方便的移动,导向轮31的数量为2个,万向轮32的数量为2个,导向轮31分别安装在移动底盘30左侧下方的内角处,万向轮32安装在移动底盘30右侧下方的内角处。若四个轮子均是导向轮则无法实现车子的变向,若四个轮子均是万向轮则出现移动不稳的情况,容易造成电流互感器滑落。套筒10安装在移动底盘30上方靠近万向轮32处,这样在移动时前方为导向轮保证了前进方向,后方为万向轮在保证稳定的前提下提供了变向。 As shown in FIGS. 7 and 8 , the base assembly 3 includes a mobile chassis 30 , guide wheels 31 and universal wheels 32 . In order to move more conveniently, the quantity of guide wheel 31 is 2, and the quantity of universal wheel 32 is 2, and guide wheel 31 is respectively installed in the inner angle place of mobile chassis 30 left side bottoms, and universal wheel 32 is installed in mobile chassis 30 At the lower inner corner on the right. If the four wheels are all guide wheels, it is impossible to change the direction of the car. If the four wheels are all universal wheels, the movement will be unstable, which will easily cause the current transformer to slip. Sleeve 10 is installed on mobile chassis 30 tops near universal wheel 32 places, and the front has guaranteed advancing direction for guide wheel like this when moving, and rear provides change of direction for universal wheel under the premise of guaranteeing stability.
为了方便螺纹杆14的旋转,还可以包括活动把手17,活动把手17穿过转柄16并与其构成间隙配合。这样活动把手17可以在转柄16上来回活动,当需要哪个方向用力时,则增加那个方向的力矩。为了更好配合机柜内电流互感器的安装和连接,活动槽13长度可以为300mm,套筒10长度为530mm,垂直升降组件1长度为600mm,可以与机柜高度相匹配。旋转螺纹杆24的长度为150mm,保证微调高度适中,角度调节范围较大且无变形。 In order to facilitate the rotation of the threaded rod 14, a movable handle 17 may also be included, and the movable handle 17 passes through the rotating handle 16 and forms a clearance fit with it. Movable handle 17 can move back and forth on rotating handle 16 like this, when needing which direction exerts oneself, then increase the moment of that direction. In order to better cooperate with the installation and connection of the current transformer in the cabinet, the length of the movable slot 13 can be 300mm, the length of the sleeve 10 can be 530mm, and the length of the vertical lift assembly 1 can be 600mm, which can match the height of the cabinet. The length of the rotating threaded rod 24 is 150mm, which ensures that the fine-tuning height is moderate, the angle adjustment range is large and there is no deformation.
在实际使用时,先量好机柜中电流互感器也需的安装高度,旋转活动把手17带动螺纹杆14旋转。由于螺纹杆14上的螺栓块18被水平连接件12限定在活动槽13内,因此螺纹杆14旋转不能带动螺栓块18旋转,只能带动螺栓块18按螺纹杆14上的螺纹进行上下运动,从而带动水平微调组件2上下运动。待垂直升降组件1调整到位后,再利用底座组件3推至机柜旁。将电流互感器放在承台20上,调整水平微调组件2进行微调。分别旋转转把25并手扶住支撑条23,带动旋转螺纹杆24旋转,支撑条23在旋转螺纹杆24上按螺纹进行上下微调,从而实现水平微调组件2的一个内角的上下微动,再根据需要再分别调节另外三个旋转螺纹杆24。调节到位后,进行电流互感器的连接和安装工作,据实际测算,更换一组35kV户内电流互感器只需2人操作,平均用时从7.7小时降为2.2小时。不仅缩短了更换时间,同时现场安全得到了控制,不用再人力抬举笨重设备,避免设备坠落伤人身、伤设备的安全事故。 In actual use, first measure the installation height that the current transformer in the cabinet also needs, and rotate the movable handle 17 to drive the threaded rod 14 to rotate. Because the bolt block 18 on the threaded rod 14 is limited in the movable groove 13 by the horizontal connector 12, the rotation of the threaded rod 14 cannot drive the bolt block 18 to rotate, but can only drive the bolt block 18 to move up and down according to the threads on the threaded rod 14. Thereby driving the horizontal fine-tuning assembly 2 to move up and down. After the vertical lift assembly 1 is adjusted in place, the base assembly 3 is used to push it to the side of the cabinet. Put the current transformer on the platform 20, and adjust the horizontal fine-tuning assembly 2 for fine-tuning. Respectively rotate the handle 25 and hold the support bar 23 by hand to drive the rotating threaded rod 24 to rotate. The support bar 23 is fine-tuned up and down on the rotating threaded rod 24 according to the thread, thereby realizing the up and down micro-motion of an inner angle of the horizontal fine-tuning assembly 2, and then Adjust the other three rotating threaded rods 24 respectively as required. After the adjustment is in place, the connection and installation of the current transformers are carried out. According to actual calculations, only 2 people are required to replace a set of 35kV indoor current transformers, and the average time is reduced from 7.7 hours to 2.2 hours. Not only the replacement time is shortened, but also the site safety is under control, no need to manually lift heavy equipment, avoiding safety accidents of equipment falling and hurting people and equipment.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。 The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description are only the principles of the present invention. Variations and improvements, which fall within the scope of the claimed invention. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
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CN103762510A (en) * | 2013-12-31 | 2014-04-30 | 国网宁夏电力公司固原供电公司 | Maintenance platform |
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JP2007236074A (en) * | 2006-02-28 | 2007-09-13 | Mitsubishi Electric Corp | Switchgear and its assembly method |
CN202384675U (en) * | 2011-12-23 | 2012-08-15 | 义乌市八方电力设备制造有限公司 | Assembling tool for current transformer |
CN203306997U (en) * | 2013-04-28 | 2013-11-27 | 泰豪科技(深圳)电力技术有限公司 | Mutual inductor mounting vehicle frame |
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