CN103963265A - 一种塑料挤出机搅拌加热装置 - Google Patents
一种塑料挤出机搅拌加热装置 Download PDFInfo
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
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- B29C48/51—Screws with internal flow passages, e.g. for molten material
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- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/482—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws provided with screw parts in addition to other mixing parts, e.g. paddles, gears, discs
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- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/823—Temperature control
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/252—Drive or actuation means; Transmission means; Screw supporting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/252—Drive or actuation means; Transmission means; Screw supporting means
- B29C48/2522—Shaft or screw supports, e.g. bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
- B29C48/402—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders the screws having intermeshing parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
- B29C48/405—Intermeshing co-rotating screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/535—Screws with thread pitch varying along the longitudinal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
- B29C48/682—Barrels or cylinders for twin screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/82—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/83—Heating or cooling the cylinders
- B29C48/832—Heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/84—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders by heating or cooling the feeding screws
- B29C48/845—Heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
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- B29C2948/00—Indexing scheme relating to extrusion moulding
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- B29C2948/92323—Location or phase of measurement
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明属于热塑料成型领域,尤其涉及一种塑料挤出机搅拌加热装置,包括动力装置、轴承组件、搅拌装置、加热装置、输送加热筒、温度传感器和控制显示器,动力装置设置在输送加热筒前部并通过轴承组件与搅拌装置连接,搅拌装置包括搅拌轴和螺纹结构,搅拌轴采用空心结构,搅拌轴设置有蒸汽导入装置和冷凝水导出装置,螺纹结构以搅拌轴为轴心设置,搅拌装置设置在输送加热桶内,加热装置设置包缚在输送加热筒外,温度传感器设置在输送加热筒中部和尾部,控制显示器设置在动力装置上。本发明的有益效果:结构简单,设计合理,输送加热筒内的搅拌装置,使受热均匀能并向前输送,其自身又具有加热功能,可增加换热面积,提高换热效率,加快了输送加热筒原材料混合、熔化和输送速度。
Description
技术领域
本发明属于热塑料成型领域,尤其涉及一种塑料挤出机搅拌加热装置。
背景技术
在塑料挤出成型设备中,塑料挤出机通常称之为主机,而与其配套的后续设备塑料挤出成型机则称为辅机。塑料挤出机经过100多年的发展,已由原来的单螺杆衍生出双螺杆、多螺杆,甚至无螺杆等多种机型。
但是目前市面上的塑料挤出机挤出的塑料成品质量不高,因为在挤出过程中,原料搅拌混合不均匀,加热不充分,导致其质量不高,而且现有的挤出机也存在自动化程度不高的问题。
发明内容
为要解决的上述问题,本发明提供一种塑料挤出机搅拌加热装置。
本发明的技术方案:一种塑料挤出机搅拌加热装置,其特征在于包括动力装置、轴承组件、搅拌装置、加热装置、输送加热筒、温度传感器和控制显示器,所述动力装置设置在所述输送加热筒前部并所述通过所述轴承组件与所述搅拌装置连接,所述搅拌装置包括2根螺杆,所述螺杆包括搅拌轴和螺纹结构,所述搅拌轴采用空心结构,所述搅拌轴设置有蒸汽导入装置和冷凝水导出装置,所述螺纹结构以所述搅拌轴为轴心设置,所述搅拌装置设置在输送加热桶内,所述加热装置包缚在输送加热筒外,所述温度传感器设置在输送加热筒中部和尾部,所述控制显示器7设置在所述动力装置1上。
所述动力装置包括驱动电机和减速器,所述减速器与所述驱动电机连接并设置在所述驱动电机上部。
所述轴承组件采用错位布置结构。
所述输送加热筒为卧式圆柱型容器,包括筒体、称重加料斗、排料口,所述称重加料斗设置在所述筒体前端顶部,所述排料口设置在所述筒体尾端中心位置。
所述加热装置采用电磁感应加热,所述加热装置外加设保温层。
所述筒体包括夹套和内筒,所述夹套设置有蒸汽导入装置。
本发明的有益效果:结构简单,设计合理,输送加热筒内的搅拌装置,使受热均匀能并向前输送,其自身又具有加热功能,可增加换热面积,提高换热效率,加快了输送加热筒原材料混合、熔化和输送速度。
附图说明
图1是本发明的结构示意图。
图中,1、动力装置,2、轴承组件,3、搅拌装置,4、输送加热筒,5、加热装置,6、温度传感器,7、控制显示器,8、螺杆,9、搅拌轴,10、螺纹结构,11、驱动电机,12、减速器,13、筒体,14、称重加料斗,15、排料口。
具体实施方式
下面结合附图1对本发明的一种具体实施方式做出说明。
本发明涉及一种塑料挤出机搅拌加热装置,包括动力装置1、轴承组件2、搅拌装置3、输送加热筒4、加热装置5、温度传感器6和控制显示器7,动力装置1设置在输送加热筒4前部并通过轴承组件2与搅拌装置3连接,动力装置1为搅拌装置3提供动力,搅拌装置3包括2根螺杆8,螺杆包括搅拌轴9和螺纹结构10,搅拌轴9采用空心结构,搅拌轴9内设置有蒸汽导入装置和冷凝水导出装置,螺纹结构10以搅拌轴9为中心设置,搅拌装置3设置在输送加热桶4内,加热装置5包缚在输送加热筒4外,温度传感器6设置在输送加热筒中部和尾部,控制显示器7设置在动力装置1上,输送加热筒内的搅拌装置,使受热均匀能并向前输送,其自身又具有加热功能,可增加换热面积,提高换热效率,加快了输送加热筒原材料混合、熔化和输送速度。
动力装置1包括驱动电机11和减速器12,减速器12与驱动电机11连接并设置在驱动电机11上部。轴承组件2采用错位布置结构,有效节省空间。输送加热筒4为卧式圆柱型容器,包括筒体13、称重加料斗14、排料口15,称重加料斗14设置在筒体13前端顶部,称重加料斗14能保证原料按配方配比稳定投入,筒体13包括夹套和内筒,夹套设置有蒸汽导入装置,能够辅助加热。排料口15设置在筒体13尾端中心位置。加热装置5采用电磁感应加热,比传动的电阻加热需时短,热效率高达90%,其外部加设保温层,能够有效保温。
以上对本发明的一个实例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。
Claims (6)
1.一种塑料挤出机搅拌加热装置,其特征在于包括动力装置、轴承组件、搅拌装置、加热装置、输送加热筒、温度传感器和控制显示器,所述动力装置设置在所述输送加热筒前部并所述通过所述轴承组件与所述搅拌装置连接,所述搅拌装置包括2根螺杆,所述螺杆包括搅拌轴和螺纹结构,所述搅拌轴采用空心结构,所述搅拌轴设置有蒸汽导入装置和冷凝水导出装置,所述螺纹结构以所述搅拌轴为轴心设置,所述搅拌装置设置在输送加热桶内,所述加热装置包缚在输送加热筒外,所述温度传感器设置在输送加热筒中部和尾部,所述控制显示器设置在所述动力装置上。
2.根据权利要求1所述的一种塑料挤出机搅拌加热装置,其特征在于所述动力装置包括驱动电机和减速器,所述减速器与所述驱动电机连接并设置在所述驱动电机上部。
3.根据权利要求1所述的一种塑料挤出机搅拌加热装置,其特征在于所述轴承组件采用错位布置结构。
4.根据权利要求1所述的一种塑料挤出机搅拌加热装置,其特征在于所述输送加热筒为卧式圆柱型容器,包括筒体、称重加料斗、排料口,所述称重加料斗设置在所述筒体前端顶部,所述排料口设置在所述筒体尾端中心位置。
5.根据权利要求4所述的一种塑料挤出机搅拌加热装置,其特征在于所述加热装置外加设保温层。
6.根据权利要求4所述的一种塑料挤出机搅拌加热装置,其特征在于所述筒体包括夹套和内筒,所述夹套设置有蒸汽导入装置。
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ITUA20164096A1 (it) * | 2016-06-03 | 2017-12-03 | Nexxus Channel S R L | Vite per estrusore di materiali polimerici, estrusore di materiali polimerici comprendente detta vite e metodo per realizzare prodotti polimerici estrusi |
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ITUA20164096A1 (it) * | 2016-06-03 | 2017-12-03 | Nexxus Channel S R L | Vite per estrusore di materiali polimerici, estrusore di materiali polimerici comprendente detta vite e metodo per realizzare prodotti polimerici estrusi |
WO2017208193A1 (en) * | 2016-06-03 | 2017-12-07 | Nexxus Channel S.R.L. | Screw for polymeric material extruder and polymeric material extruder comprising said screw |
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