CN103962655A - Elastic clamping tool of cylindrical gears - Google Patents

Elastic clamping tool of cylindrical gears Download PDF

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Publication number
CN103962655A
CN103962655A CN201410204600.XA CN201410204600A CN103962655A CN 103962655 A CN103962655 A CN 103962655A CN 201410204600 A CN201410204600 A CN 201410204600A CN 103962655 A CN103962655 A CN 103962655A
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elastic
elastic foot
inner bushing
small
foot
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CN103962655B (en
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盛振明
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Wuxi Longsheng Technology Co Ltd
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Wuxi Longsheng Technology Co Ltd
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Abstract

本发明公开了一种圆柱齿轮弹性夹持工装,包括内衬套(1)、弹性脚(2)、弹性脚锁紧圆柱(3),上工装基座(4),所述的内衬套(1)在径向上设有多个小孔,弹性脚(2)的一端是直的,另一端是小弯头,将弹性脚(2)小弯头分别装入内衬套(1)的小孔内,弹性脚锁紧圆柱(3)安装于内衬套(1)内,弹性脚锁紧圆柱(3)把弹性脚(2)直的一端固定在内衬套(1)的内壁上,内衬套(1)、弹性脚(2)、弹性锁紧圆柱(3)安装在上工装基座(4)的孔内。有益效果是本发明提供的弹性夹持工装可解决硬接触夹紧对齿形表面有损伤的问题,因弹性夹持对铜制的圆柱体齿轮的齿形不会造成擦伤或压痕。同时在生产中工装的设计制造非常简单、体积小、占用的工作面积少,装配生产操作亦非常方便。

The invention discloses a cylindrical gear elastic clamping tool, comprising an inner bushing (1), an elastic foot (2), an elastic foot locking cylinder (3), an upper tooling base (4), the inner bushing (1) There are many small holes in the radial direction. One end of the elastic foot (2) is straight, and the other end is a small elbow. Put the small elbow of the elastic foot (2) into the inner bushing (1) respectively. In the small hole, the elastic foot locking cylinder (3) is installed in the inner bushing (1), and the elastic foot locking cylinder (3) fixes the straight end of the elastic foot (2) on the inner wall of the inner bushing (1) , the inner bushing (1), the elastic foot (2), and the elastic locking cylinder (3) are installed in the hole of the upper tooling base (4). The beneficial effect is that the elastic clamping tool provided by the invention can solve the problem of damage to the tooth profile surface caused by hard contact clamping, because the elastic clamping will not cause scratches or indentations to the tooth profile of the copper cylindrical gear. At the same time, the design and manufacture of tooling in production is very simple, small in size, occupies less work area, and the assembly and production operation is also very convenient.

Description

一种圆柱齿轮弹性夹持工装A cylindrical gear elastic clamping tool

技术领域 technical field

本发明涉及一种夹持工装,特别是涉及一种圆柱齿轮弹性夹持工装。 The invention relates to a clamping tool, in particular to a cylindrical gear elastic clamping tool.

背景技术 Background technique

夹紧装置是机械加工与机械装配(流水线装配)十分普遍的装置,起到固定、定位、压入装配的作用,夹紧方式有手动、扳手式、摇杆式,有气动、电动或磁力座极性变换起到夹紧式吸合。结构有平口型、V字型、半圆型、点式型,接触面有硬接触或弹性接触,本发明所说的属弹性夹持装置。 The clamping device is a very common device in mechanical processing and mechanical assembly (assembly line assembly), which plays the role of fixing, positioning, and press-fit assembly. The clamping methods include manual, wrench, rocker, and pneumatic, electric or magnetic seats. The polarity change acts as a clamping suction. The structure has flat mouth type, V shape, semicircle type, point type, and the contact surface has hard contact or elastic contact. The invention refers to the elastic clamping device.

目前对零件为非磁性铜制细小圆柱齿轮,现有工艺要求该零件要倒装在上工装中并不能下落,经分析因铜材属无磁性材料,不能靠磁性吸附,因圆柱齿轮表面全是齿形槽且中间有孔,故不能靠负压吸附,而硬接触夹紧对齿形表面又有损伤,所以现有工艺采用卧式工装装配解决齿轮下落的难点,但缺点是卧式工装结构复杂,加工精度高,互换性差,占用工作面积大。 At present, the part is a small cylindrical gear made of non-magnetic copper. The existing process requires that the part should be installed upside down in the upper tooling and cannot fall. After analysis, because copper is a non-magnetic material, it cannot be magnetically adsorbed, because the surface of the cylindrical gear is full of The tooth-shaped groove has a hole in the middle, so it cannot be adsorbed by negative pressure, and the hard contact clamping will damage the tooth-shaped surface, so the existing technology adopts horizontal tooling assembly to solve the difficulty of gear falling, but the disadvantage is the horizontal tooling structure Complicated, with high processing precision, poor interchangeability, and large work area.

发明内容 Contents of the invention

本发明的目的在于克服上述现有技术的不足之处,提供一种圆柱齿轮弹性夹持工装,可解决硬接触夹紧对齿形表面有损伤的问题,因弹性夹持对铜制的圆柱体齿轮的齿形不会造成擦伤或压痕。同时在生产中工装的设计制造非常简单、体积小、占用的工作面积少,装配生产操作亦非常方便。 The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art, and provide a cylindrical gear elastic clamping tool, which can solve the problem that the hard contact clamping has damage to the tooth surface, because the elastic clamping has a large impact on the copper cylinder. The tooth profile of the gears does not cause galling or indentations. At the same time, the design and manufacture of tooling in production is very simple, small in size, occupies less work area, and the assembly and production operation is also very convenient.

本发明解决其技术问题所采用的技术方案是:一种圆柱齿轮弹性夹持工装,包括内衬套、弹性脚、弹性脚锁紧圆柱,上工装基座,所述的内衬套在径向上设有多个小孔,弹性脚的一端是直的,另一端是小弯头,将弹性脚小弯头分别装入内衬套的小孔内,所述的弹性脚锁紧圆柱安装于内衬套内,弹性脚锁紧圆柱把弹性脚直的一端固定在内衬套的内壁上,内衬套、弹性脚、弹性锁紧圆柱安装在上工装基座的孔内。 The technical solution adopted by the present invention to solve the technical problem is: a cylindrical gear elastic clamping tool, including an inner bushing, an elastic foot, an elastic foot locking cylinder, an upper tooling base, and the inner bushing is radially There are many small holes, one end of the elastic foot is straight, and the other end is a small elbow, respectively put the small elbow of the elastic foot into the small hole of the inner bushing, and the elastic foot locking cylinder is installed in the inner bushing. In the bushing, the elastic foot locking cylinder fixes the straight end of the elastic foot on the inner wall of the inner bushing, and the inner bushing, elastic foot, and elastic locking cylinder are installed in the hole of the upper tooling base.

作为本发明的进一步改进的技术方案,所述的内衬套在径向上所设小孔的数量在三个或三个以上,并均匀分布。 As a further improved technical solution of the present invention, the number of small holes provided in the radial direction of the inner bushing is three or more, and the holes are evenly distributed.

作为本发明的进一步改进的技术方案,所述的弹性脚的数量与内衬套所设小孔的数量相等。 As a further improved technical solution of the present invention, the number of said elastic feet is equal to the number of small holes provided in the inner bushing.

作为本发明的进一步改进的技术方案,所述的弹性脚钢丝的直径小于内衬套上小孔的直径。 As a further improved technical solution of the present invention, the diameter of the elastic leg steel wire is smaller than the diameter of the small hole on the inner bushing.

作为本发明的进一步改进的技术方案,所述的弹性脚钢丝的直径为0.8毫米,内衬套上小孔的直径为1.5毫米。 As a further improved technical solution of the present invention, the diameter of the elastic foot steel wire is 0.8 mm, and the diameter of the small hole on the inner liner is 1.5 mm.

本发明的有益效果是: The beneficial effects of the present invention are:

本发明的弹性夹持工装,因圆柱齿轮在工装中是弹性夹持,在水平面上有一定的摆动间隙,对下方电机小轴压入时,齿轮中心与电机轴中心不要求很精确对准,微小偏差在弹性夹持内可自动调整。弹性夹持对铜制的圆柱体齿轮的齿形不会造成擦伤或压痕。同时在生产中工装的设计制造非常简单、体积小、占用的工作面积少、装配生产操作亦非常方便。压装电机后省了卸压步骤,靠电机的自身重量齿轮即可脱离工装。 The elastic clamping tooling of the present invention, because the cylindrical gear is elastically clamped in the tooling, has a certain swing gap on the horizontal plane. When the small shaft of the lower motor is pressed in, the center of the gear and the center of the motor shaft do not require precise alignment. Small deviations can be automatically adjusted within the elastic clamp. The elastic clamping does not cause galling or indentation to the tooth profile of the copper cylindrical gear. At the same time, the design and manufacture of the tooling in production is very simple, small in size, takes up less work area, and the assembly and production operation is also very convenient. After press-fitting the motor, the step of pressure relief is omitted, and the gear can be separated from the tooling by the weight of the motor itself.

附图说明 Description of drawings

附图1为本发明的内衬套图; Accompanying drawing 1 is inner bush figure of the present invention;

附图2为本发明的弹性脚图; Accompanying drawing 2 is elastic foot figure of the present invention;

附图3为本发明的弹性脚锁紧圆柱图的主视图; Accompanying drawing 3 is the front view of elastic pin locking cylinder figure of the present invention;

附图4为本发明的弹性脚锁紧圆柱图的俯视图; Accompanying drawing 4 is the top view of elastic pin locking cylinder figure of the present invention;

附图5为本发明的上工装基座图; Accompanying drawing 5 is the upper frock base figure of the present invention;

附图6为本发明的夹持零件圆柱齿轮图; Accompanying drawing 6 is the cylindrical gear diagram of clamping parts of the present invention;

附图7为本发明的组装图; Accompanying drawing 7 is the assembly drawing of the present invention;

附图8为本发明的夹持状态图。 Accompanying drawing 8 is the clamping state diagram of the present invention.

附图标记说明:1-内衬套、2-弹性脚、3-弹性脚锁紧圆柱、4-上工装基座、5-圆柱齿轮。 Explanation of reference numerals: 1-inner bushing, 2-elastic foot, 3-elastic foot locking cylinder, 4-upper tooling base, 5-cylindrical gear.

具体实施方式 Detailed ways

下面结合附图对本发明进一步说明: Below in conjunction with accompanying drawing, the present invention is further described:

如图1~图7所示,一种圆柱齿轮弹性夹持工装,包括内衬套1,弹性脚2,弹性脚锁紧圆柱3,上工装基座4,所述的内衬套1在径向上均匀钻四个小孔,所述的小孔直径为1.5毫米,所述的弹性脚的一端是直的,另一端是小弯头,将直径为0.8毫米的钢丝制成的弹性脚2的小弯头分别装入四个小孔内,弹性脚小,弯头在内衬套1上的四个小孔内起定位导向作用,因钢丝直径0.8毫米比小孔直径1.5毫米小,所以弹性脚2对内衬套1内圆而言前后左右均有一定的弹性幅度。弹性脚锁紧圆柱3安装于内衬套1内,弹性脚锁紧圆柱3把弹性脚2直的一端固定在内衬套1的内壁上。内衬套1、弹性脚2、弹性锁紧圆柱3安装在上工装基座4的孔内,组成一完整的带弹性夹持功能的装置。 As shown in Figures 1 to 7, a cylindrical gear elastic clamping tooling includes an inner bushing 1, an elastic foot 2, an elastic foot locking cylinder 3, and an upper tooling base 4. The inner bushing 1 is in diameter Drill four small holes evenly upwards. The diameter of the small holes is 1.5 mm. One end of the elastic foot is straight, and the other end is a small elbow. The small elbows are installed in the four small holes respectively, and the elastic feet are small. The elbows play a positioning and guiding role in the four small holes on the inner bushing 1. Because the diameter of the steel wire is 0.8 mm smaller than the diameter of the small hole 1.5 mm, the elastic The foot 2 has a certain elastic range for the inner circle of the inner liner 1, front, back, left, and right. The elastic foot locking cylinder 3 is installed in the inner bushing 1, and the elastic foot locking cylinder 3 fixes the straight end of the elastic foot 2 on the inner wall of the inner bushing 1. The inner bushing 1, the elastic foot 2, and the elastic locking cylinder 3 are installed in the hole of the upper tooling base 4 to form a complete device with elastic clamping function.

本发明的工作原理:四个弹性脚2内径原始状态小于放入圆柱齿轮5的中径,当圆柱齿轮5塞入内衬套1内,弹性脚2弹入圆柱齿轮5的齿槽内,将圆柱齿轮5夹持。弹性脚2的弹力根据夹持零件的重量设计。因圆柱齿轮5在工装中是弹性夹持,在水平面上有一定的摆动间隙,对下方电机小轴压入时,齿轮中心与电机轴中心不要求很精确对准,微小偏差在弹性夹持内可自动调整。而且因为是弹性夹持,所以对铜制的圆柱齿轮5的齿形不会造成擦伤或压痕。同时在生产中工装的设计制造非常简单、体积小、占用的工作面积少、装配生产操作亦非常方便。压装电机后省却了卸压步骤,靠电机的自身重量齿轮即可脱离工装。 Working principle of the present invention: the inner diameters of the four elastic feet 2 in the original state are smaller than the middle diameter of the cylindrical gear 5, when the cylindrical gear 5 is inserted into the inner bushing 1, the elastic feet 2 spring into the tooth grooves of the cylindrical gear 5, and the Cylindrical gear 5 is clamped. The elastic force of the elastic foot 2 is designed according to the weight of the clamping part. Because the cylindrical gear 5 is elastically clamped in the tooling, there is a certain swing gap on the horizontal plane. When the small shaft of the lower motor is pressed in, the center of the gear and the center of the motor shaft do not require very precise alignment, and the slight deviation is within the elastic clamping. Can be adjusted automatically. And because it is elastic clamping, it will not cause scratches or indentations to the tooth profile of the copper cylindrical gear 5 . At the same time, the design and manufacture of the tooling in production is very simple, small in size, takes up less work area, and the assembly and production operation is also very convenient. After the motor is press-fitted, the step of pressure relief is omitted, and the gear can be separated from the tooling by the weight of the motor itself.

以上实施例仅以齿轮齿数为24个进行了说明,如果齿轮齿数为21的或3的倍数,则弹性脚设计成三等分即可。同理如果齿轮齿数为5的倍数,则弹性脚设计成五等分。 The above embodiments are only described with the number of gear teeth being 24. If the number of gear teeth is 21 or a multiple of 3, the elastic feet can be designed to be divided into thirds. Similarly, if the number of gear teeth is a multiple of 5, the elastic feet are designed to be divided into five equal parts.

Claims (5)

1.一种圆柱齿轮弹性夹持工装,包括内衬套(1)、弹性脚(2)、弹性脚锁紧圆柱(3),上工装基座(4),其特征在于:内衬套(1)在径向上设有多个小孔,弹性脚(2)的一端是直的,另一端是小弯头,将弹性脚(2)小弯头分别装入内衬套(1)的小孔内,弹性脚锁紧圆柱(3)安装于内衬套(1)内,弹性脚锁紧圆柱(3)把弹性脚(2)直的一端固定在内衬套(1)的内壁上,内衬套(1)、弹性脚(2)、弹性锁紧圆柱(3)安装在上工装基座(4)的孔内。 1. A cylindrical gear elastic clamping tooling, including an inner bushing (1), an elastic foot (2), an elastic foot locking cylinder (3), and an upper tooling base (4), characterized in that the inner bushing ( 1) There are several small holes in the radial direction. One end of the elastic foot (2) is straight, and the other end is a small elbow. Put the small elbow of the elastic foot (2) into the small hole of the inner bush (1) respectively. In the hole, the elastic foot locking cylinder (3) is installed in the inner bushing (1), and the elastic foot locking cylinder (3) fixes the straight end of the elastic foot (2) on the inner wall of the inner bushing (1). The inner bushing (1), the elastic feet (2), and the elastic locking cylinder (3) are installed in the holes of the upper tooling base (4). 2.根据权利要求1所述的一种圆柱齿轮弹性夹持工装,其特征在于:内衬套(1)在径向上所设小孔的数量在三个或三个以上,并均匀分布。 2. A cylindrical gear elastic clamping tool according to claim 1, characterized in that: the number of small holes in the radial direction of the inner bush (1) is three or more, and they are evenly distributed. 3.根据权利要求1所述的一种圆柱齿轮弹性夹持工装,其特征在于:弹性脚(2)的数量与内衬套(1)所设小孔的数量相等。 3. A cylindrical gear elastic clamping tool according to claim 1, characterized in that the number of elastic feet (2) is equal to the number of small holes provided in the inner bush (1). 4.根据权利要求1所述的一种圆柱齿轮弹性夹持工装,其特征在于:弹性脚(2)钢丝的直径小于内衬套(1)上小孔的直径。 4. A cylindrical gear elastic clamping tool according to claim 1, characterized in that: the diameter of the steel wire of the elastic foot (2) is smaller than the diameter of the small hole on the inner bush (1). 5.根据权利要求4所述的一种圆柱齿轮弹性夹持工装,其特征在于:弹性脚(2)钢丝的直径为0.8毫米,内衬套(1)上小孔的直径为1.5毫米。 5. A cylindrical gear elastic clamping tool according to claim 4, characterized in that: the diameter of the steel wire of the elastic foot (2) is 0.8 mm, and the diameter of the small hole on the inner bush (1) is 1.5 mm.
CN201410204600.XA 2014-05-15 2014-05-15 A kind of roller gear resilient clamp frock Expired - Fee Related CN103962655B (en)

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CN105356692A (en) * 2015-11-10 2016-02-24 常州市西夏墅企业创新发展中心 Motor stator fixture

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CN107443295B (en) * 2016-06-01 2019-02-26 鞍钢股份有限公司 Pipe clamp for clamping cylindrical object

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CN102490091A (en) * 2011-11-15 2012-06-13 无锡威孚精密机械制造有限责任公司 Parts processing tooling of speed reducer
CN102501150A (en) * 2011-10-31 2012-06-20 江苏竹箦阀业有限公司 Bevel gear clamping tool
CN203171087U (en) * 2012-12-21 2013-09-04 重庆市江津区宏盛机械制造有限公司 Gear grinding positioning tool for driven gear
CN203817540U (en) * 2014-05-15 2014-09-10 无锡隆盛科技股份有限公司 Cylindrical gear elastic clamping tool

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EP0230843B1 (en) * 1985-12-17 1990-02-07 Equipements Electriques Moteur Annular collar fixation method
CN102501150A (en) * 2011-10-31 2012-06-20 江苏竹箦阀业有限公司 Bevel gear clamping tool
CN102490091A (en) * 2011-11-15 2012-06-13 无锡威孚精密机械制造有限责任公司 Parts processing tooling of speed reducer
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Publication number Priority date Publication date Assignee Title
CN105356692A (en) * 2015-11-10 2016-02-24 常州市西夏墅企业创新发展中心 Motor stator fixture

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