CN103951285B - A kind of vial high temperature decorating firing kiln - Google Patents

A kind of vial high temperature decorating firing kiln Download PDF

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Publication number
CN103951285B
CN103951285B CN201410168814.6A CN201410168814A CN103951285B CN 103951285 B CN103951285 B CN 103951285B CN 201410168814 A CN201410168814 A CN 201410168814A CN 103951285 B CN103951285 B CN 103951285B
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section
applique
heating
guipure
dehumidification
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CN103951285A (en
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周茂华
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ANHUI LONGRUI GLASS PRODUCT CO., LTD.
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Anhui Gujing Distillery Co Ltd
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Abstract

The present invention discloses a kind of vial high temperature decorating firing kiln, it is characterized in that: heating and dehumidification section is set between entrance zero end and preheating section, in heating and dehumidification section, it is between upper strata guipure and lower floor's guipure to be provided with heating tube, the lower section of heating tube is provided with fan, the top board of heating and dehumidification section is provided with even wind fan; With heating tube, fan and even wind fan, the bottle after the applique being in heating and dehumidification section is carried out heating and dehumidification. The present invention can effectively improve the production efficiency of decorating firing of glass bottles technique, reduces work load amount, ensures the final product quality of vial applique process, thus achieves the continuous production of vial process for machining and manufacturing.

Description

A kind of vial high temperature decorating firing kiln
Technical field
The invention belongs to vial manufacturing technology field, specifically a kind of glass bottle and jar high temperature decorating firing kiln.
Background technology
Glass bottle and jar high temperature decoration firing belongs to vial deep processing, after high temperature decoration firing, it is more elegant in appearance that vial can become, is integral part important in vial manufacturing process. Due to the impact by high temperature marble paper applique process, the bottle tank posting marble paper can not be transferred in decorating firing kiln immediately, although because on the bottle wall that sticked to of marble paper, but between marble paper and bottle wall, also have moisture, if not getting rid of these moisture, then moisture can turn into water vapor and marble paper is come off after being heated in decorating firing kiln, or cannot adhere to completely on bottle wall, finally cause the generation of vial " snuff " phenomenon, and affect the quality of product.
In order to avoid the generation of " snuff " defective workmanship, in prior art, vial manufacturing enterprise generally takes the mode of distributing operation when high temperature applique-decoration firing deep processing, namely after high temperature marble paper is attached on bottle wall, it is put on pallet to set, Deng seasoning, after no longer including moisture, just put into baking in decorating firing kiln. This kind of mode of production obviously has the following disadvantages;
1, production efficiency is low, work load is big. Applique work needs to transfer to applique case work in-process bottle from pallet, completes applique process, and then transfers on another pallet by the vial posting marble paper, and transfer vial repeatedly adds the muscle power spending of workman.
2, breakage degree height, safety coefficient is low. In the process that vial operates at applique, mutual collision can be there is unavoidably, thus cause breakage so that vial breakage rate increases.
3, turnover cost is increased. Next process can not be proceeded in time owing to posting the bottle of marble paper, namely enter decorating firing kiln, thus occupy a large amount of turnover pallets, packing material and turnover place, virtually add production cost.
4, can not and control applique quality and ensure timely delivery guaranteed rate.
Summary of the invention
The present invention is the weak point overcoming prior art existence, propose a kind of vial high temperature decorating firing kiln, can effectively improve the production efficiency of decorating firing of glass bottles technique, reduce work load amount, ensure the final product quality of vial applique process, thus achieve the continuous production of vial process for machining and manufacturing.
The present invention is the technical scheme adopted that achieves the above object:
A kind of vial high temperature decorating firing kiln of the present invention, be decorating firing kiln entrance zero end to outlet tail end transfer passage in, preheating section, high bake section, slow cooling section and unlimited cooling section composition delivery system are set successively, described delivery system arranges the foraminous conveyer driving by motor, driving through chain gear and by rubber roll and pressure roller, forms upper strata guipure and lower floor's guipure of unidirectional circulation; Bottle after applique is placed in upper strata guipure and enters described preheating section by described entrance zero end; Described outlet tail end is the check-out console of described unlimited cooling section end;
It is characterized in that: between described entrance zero end and preheating section, heating and dehumidification section is set, in described heating and dehumidification section, it is between described upper strata guipure and lower floor's guipure to be provided with heating tube, the lower section of described heating tube is provided with fan, the top board of described heating and dehumidification section is provided with even wind fan; With described heating tube, fan and even wind fan, the bottle after the applique being in heating and dehumidification section is carried out heating and dehumidification.
The constructional feature of vial high temperature decorating firing kiln of the present invention is also:
The top board in described heating and dehumidification section exit is provided with the first outlet pipe of the first manually operated control valve, the warm air controlling described heating and dehumidification section with the keying of described first manually operated control valve is discharged, and the warm air of described high bake section is being discharged by described first manually operated control valve after described preheating section.
The top board of ingress, described slow cooling section is provided with the second exhaust pipe of the 2nd manually operated control valve, control the discharge of the warm air in described high bake section with the keying of described 2nd manually operated control valve, the freezing air of described slow cooling section end is discharged by the 2nd manually operated control valve after the middle front part through slow cooling section.
Setting together applique streamline parallel with described transfer passage, upper strata guipure and lower floor's guipure in described foraminous conveyer extend to applique streamline from entrance zero end position, treating that the vial of applique is taking lower floor's guipure as travelling belt, the vial after applique is taking upper strata guipure as travelling belt; In applique streamline, it is respectively equipped with applique chopping board in the both sides of described lower floor guipure.
Compared with prior art, the useful effect of the present invention is embodied in:
1, by arranging, heating and dehumidification section achieves continuous production in the present invention, not only overcomes " snuff " defective workmanship in vial applique process, and improves quality product and yield rate, and can effectively control applique quality, ensures timely delivery guaranteed.
2, the present invention is by being respectively equipped with applique case in the both sides of lower floor's guipure of entrance zero end, after making vial high temperature marble paper applique, turnover need not be waited again, before being directly sent to decorating firing kiln by foraminous conveyer, check laggard decorating firing kiln by inspector, it is baked into after finished product test package again through decorating firing kiln; Whole process drastically increases labour productivity, reduces work load.
3, the present invention is by arranging heating and dehumidification section and applique streamline achieves the continuous production of vial process for machining and manufacturing, and whole production link, without turnover, saves a large amount of human and material resources and place.
Accompanying drawing explanation
Fig. 1 is overall structure vertical view of the present invention;
Fig. 2 is applique room of the present invention worktable front view;
Fig. 3 is applique room of the present invention worktable vertical view;
Fig. 4 is applique room of the present invention worktable side-view;
Fig. 5 is the structure front view of heating and dehumidification section of the present invention;
Fig. 5 a is A-A sectional view in Fig. 5;
Fig. 6 is the structure front view of preheating section of the present invention;
Fig. 6 a is B-B sectional view in Fig. 6;
Fig. 7 is the structure front view of high temperature decoration firing section of the present invention;
Fig. 7 a is C-C sectional view in Fig. 7;
Fig. 8 is the structural representation of slow cooling section of the present invention;
Fig. 9 is the structural representation that the present invention opens wide cooling section;
Number in the figure: 1 applique room; 2 upper strata guipures; 3 lower floor's guipures; 4 entrance zero ends; 5 check-out consoles; 6 motors; 7 illuminating lamp tubes; 8 applique cases; Courage in 9a; 9 insulating cotton; 10 heating tubes; 11 fans; 12 even wind fans; 13a first outlet pipe; 13b first manually operated control valve; 13c second exhaust pipe; The dynamic control valve of 13d the 2nd; 14 well heaters; 15 thermal circulation fans; 16 thermal cycling air channels.
Embodiment
In the present embodiment, a kind of vial high temperature decorating firing kiln, be decorating firing kiln entrance zero end 4 to outlet tail end transfer passage in, preheating section, high bake section, slow cooling section and unlimited cooling section composition delivery system are set successively, as shown in Figure 9, delivery system arranges the foraminous conveyer driving by motor 6, driving through chain 7 transmission and by rubber roll 8 and pressure roller 9, forms upper strata guipure and lower floor's guipure of unidirectional circulation; Bottle after applique is placed in upper strata guipure and enters preheating section by entrance zero end 4; Outlet tail end is the check-out console 5 of unlimited cooling section end;
As shown in Figure 5, in concrete enforcement, it is that heating and dehumidification section is set between entrance zero end 4 and preheating section, namely the first segment of decorating firing kiln and Section two are heating and dehumidification section, as shown in Figure 5 a, in heating and dehumidification section, it is between upper strata guipure and lower floor's guipure to be provided with infrared ray heating tube 10, provide thermal source by infrared ray heating tube 10; The lower section of infrared ray heating tube 10 is provided with fan 11, and bottle is dried blowing by the air providing dry by fan 11; The top board of heating and dehumidification section is provided with even wind fan 12; Being stirred evenly by hot blast in decorating firing kiln by even wind fan 12, make kiln temperature constant, processing requirement temperature is 50-55 DEG C, with heating tube 10, fan 11 and even wind fan 12, the bottle being in heating and dehumidification section after applique is carried out heating and dehumidification.
As shown in Figure 5, the top board of heating and dehumidification section exit that is the 2nd section is provided with the first outlet pipe 13a of the first manually operated control valve 13b, the effect of vapor pipe 13a has two, one is discharge with the warm air of the keying control heating and dehumidification section of the first manually operated control valve 13a, another is moved forward toward preheating section by the warm air of high bake section, in advance bottle is heated so that warm air is being discharged by the first manually operated control valve 13b after preheating section; Bottle is through the about 20 minutes time of heating and dehumidification section.
As shown in Fig. 6 and Fig. 6 a, Section three, Section four of decorating firing kiln is preheating section, be to front section of dehumidifying not thoroughly bottle play a strengthening effect, this section without heating unit, the only insulating cotton 9 of the interior courage 9a of parcel; Its heat comes from the high bake section of next section, and because there being the existence of vapor pipe 13a, the heat of high temperature section can reach automatically.
As Fig. 7 and Fig. 7 a shows, Section five of decorating firing kiln is high temperature decoration firing section to Section eight, this section because of temperature requirement higher, and require homogeneous temperature, therefore this section have employed the stainless steel inner container in band thermal cycling air channel 16, in the both sides in thermal cycling air channel 16, well heater 14 is housed, the top board of high temperature decoration firing section is equipped with thermal circulation fan 15. According to processing requirement, the desired temperature scope of this section is 520-560 DEG C.
As shown in Figure 8, Section nine of decorating firing kiln is slow cooling section to 13 joints; The top board of ingress, slow cooling section that is the 9th section is provided with the second exhaust pipe 13c of the 2nd manually operated control valve 13d, the effect of second exhaust pipe 13c also has two, one is the warm air discharge of the scent of produced with the keying control high bake section of the 2nd manually operated control valve 13d, another is moved forward by freezing air lower for slow cooling section terminal temperature, discharged by the 2nd manually operated control valve 13c after the middle front part through slow cooling section, accelerate the cooling of bottle, it is to increase production efficiency.
As Fig. 9 shows, the 14 joint of decorating firing kiln and the 15 joint are for opening wide cooling section, and after making bottle naturally cool to normal temperature, check-out console 5 at decorating firing kiln end is packed.
In concrete enforcement, as shown in Figure 1, it is possible to before entrance zero end, build a special applique room 1, the applique work that the past disperses was concentrated in together, and was connected by applique streamline and decorating firing kiln, formed the process layout of production line balance; What make that whole technical process is connected is relatively good, goes out decorating firing kiln from the finished product after the work in-process of applique have entered into applique, and centre no longer includes turnover waste, very rationally.
As shown in Figures 2 and 3, setting together applique streamline parallel with transfer passage, upper strata guipure 2 and lower floor's guipure 3 in foraminous conveyer extend to applique streamline from entrance zero end position, treating that the vial of applique is taking lower floor's guipure 3 as travelling belt, the vial after applique is taking upper strata guipure 2 as travelling belt; As shown in Figure 4, in applique streamline, it is respectively equipped with applique chopping board 8 in the both sides of lower floor's guipure 3; Illuminating lamp tube 7 is arranged in the frame above upper strata guipure 2; The vial being positioned on lower floor's guipure 3 is placed on upper strata guipure 2 to be delivered to decorating firing kiln after applique operates, and inspector places entrance zero end 4 after being checked by the bottle after applique.
As indicated with 1, the workflow of the present invention is as follows:
1, treat that the work in-process of applique are placed on the transfer passage extended to outside applique room 1 and namely go up bottle place, it is transported in applique room 1 by lower floor's guipure 3 of applique streamline;
2, after work in-process enter in applique room 1, the applique work being sitting in applique chopping board 8 both sides is taken out bottle from lower floor's netting twine 3 and is sticked marble paper, and then is put on upper strata netting twine 2.
3, the bottle after applique is transported to the front end of decorating firing kiln by upper strata netting twine 2 again, is put in the transfer passage of entrance zero end 4 of decorating firing kiln after checking by inspector again, thus enters decorating firing kiln and automatically complete high temperature enamel firing process.

Claims (2)

1. a vial high temperature decorating firing kiln, be decorating firing kiln entrance zero end (4) to outlet tail end transfer passage in, preheating section, high bake section, slow cooling section and unlimited cooling section composition delivery system are set successively, described delivery system arranges the foraminous conveyer driving by motor, driving through chain gear and by rubber roll and pressure roller, forms upper strata guipure (2) and lower floor's guipure (3) of unidirectional circulation; Bottle after applique is placed in upper strata guipure (2) and enters described preheating section by described entrance zero end (4); Described outlet tail end is the check-out console (5) of described unlimited cooling section end;
It is characterized in that: between described entrance zero end (4) and preheating section, heating and dehumidification section is set, in described heating and dehumidification section, it is between described upper strata guipure (2) and lower floor's guipure (3) to be provided with infrared ray heating tube (10), provides thermal source by infrared ray heating tube (10); The lower section of described infrared ray heating tube (10) is provided with fan (11), and bottle is dried blowing by the air providing dry by fan (11); The top board of described heating and dehumidification section is provided with even wind fan (12); By even wind fan (12), the hot blast in decorating firing kiln is stirred evenly, make kiln temperature constant, with described infrared ray heating tube (10), fan (11) and even wind fan (12), the bottle after the applique being in heating and dehumidification section is carried out heating and dehumidification;
The top board in described heating and dehumidification section exit is provided with the first outlet pipe (13a) of the first manually operated control valve (13b), the warm air controlling described heating and dehumidification section with the keying of described first manually operated control valve (13b) is discharged, and the warm air of described high bake section is discharged by described first manually operated control valve (13b) after being heated by bottle in advance through described preheating section;
Described preheating section, without heating unit, only wraps up the insulating cotton of interior courage;
Described high bake section adopts the stainless steel inner container in band thermal cycling air channel (16), in the both sides of thermal cycling air channel (16), well heater (14) is housed, the top board of high bake section is equipped with thermal circulation fan (15);
The top board of ingress, described slow cooling section is provided with the second exhaust pipe (13c) of the 2nd manually operated control valve (13d), control the discharge of the warm air in described high bake section with the keying of described 2nd manually operated control valve (13d), the freezing air of described slow cooling section end is discharged by the 2nd manually operated control valve (13d) after the middle front part through slow cooling section accelerates to be lowered the temperature by bottle.
2. vial high temperature decorating firing kiln according to claim 1, it is characterized in that: setting together applique streamline parallel with described transfer passage, upper strata guipure (2) and lower floor's guipure (3) in described foraminous conveyer extend to applique streamline from entrance zero end position, treating that the vial of applique is taking lower floor's guipure (3) as travelling belt, the vial after applique is taking upper strata guipure (2) as travelling belt; In applique streamline, being respectively equipped with applique chopping board in the both sides of described lower floor guipure (3), illuminating lamp tube is arranged in the frame of upper strata guipure (2) top.
CN201410168814.6A 2014-04-24 2014-04-24 A kind of vial high temperature decorating firing kiln Active CN103951285B (en)

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Publication number Priority date Publication date Assignee Title
CN108583124A (en) * 2018-06-29 2018-09-28 广西北流市新源瓷业有限责任公司 A kind of ceramics embossing equipment

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102320755A (en) * 2011-08-26 2012-01-18 四川水井坊股份有限公司 Manufacturing process of decorative winebottle
CN102690129A (en) * 2012-05-25 2012-09-26 宜兴市金鱼陶瓷有限公司 Novel quickly drying line

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102320755A (en) * 2011-08-26 2012-01-18 四川水井坊股份有限公司 Manufacturing process of decorative winebottle
CN102690129A (en) * 2012-05-25 2012-09-26 宜兴市金鱼陶瓷有限公司 Novel quickly drying line

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Effective date of registration: 20160725

Address after: 236820, Anhui City, Bozhou province Gujing Town Zhang sets

Patentee after: ANHUI LONGRUI GLASS PRODUCT CO., LTD.

Address before: No. 26 236820 ancient town in Anhui province Bozhou City Qiaocheng District Three Avenue

Patentee before: Gujinggong Spirits Co., Ltd., Anhui Prov.