CN103932394A - Multi-section composite cigarette filtering stick, preparation method thereof and application of turgid plant granules - Google Patents
Multi-section composite cigarette filtering stick, preparation method thereof and application of turgid plant granules Download PDFInfo
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 41
- 239000008187 granular material Substances 0.000 title claims abstract description 21
- 239000002131 composite material Substances 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000001914 filtration Methods 0.000 title abstract description 10
- 239000000835 fiber Substances 0.000 claims abstract description 50
- 239000000758 substrate Substances 0.000 claims abstract description 24
- 239000000779 smoke Substances 0.000 claims abstract description 15
- 239000011218 binary composite Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 239000002245 particle Substances 0.000 claims description 44
- 241000196324 Embryophyta Species 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 32
- 239000000843 powder Substances 0.000 claims description 31
- 241000209094 Oryza Species 0.000 claims description 17
- 235000007164 Oryza sativa Nutrition 0.000 claims description 17
- 239000010903 husk Substances 0.000 claims description 17
- 235000009566 rice Nutrition 0.000 claims description 17
- 239000007864 aqueous solution Substances 0.000 claims description 9
- 240000000560 Citrus x paradisi Species 0.000 claims description 8
- 235000009496 Juglans regia Nutrition 0.000 claims description 8
- 235000020234 walnut Nutrition 0.000 claims description 8
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 5
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 5
- 240000008042 Zea mays Species 0.000 claims description 5
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 5
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 5
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 5
- 239000001099 ammonium carbonate Substances 0.000 claims description 5
- 235000005822 corn Nutrition 0.000 claims description 5
- 239000004067 bulking agent Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000004014 plasticizer Substances 0.000 claims description 3
- 229910000028 potassium bicarbonate Inorganic materials 0.000 claims description 3
- 235000015497 potassium bicarbonate Nutrition 0.000 claims description 3
- 239000011736 potassium bicarbonate Substances 0.000 claims description 3
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 claims description 3
- 229920001747 Cellulose diacetate Polymers 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 238000007873 sieving Methods 0.000 claims description 2
- 241000758789 Juglans Species 0.000 claims 4
- 238000002791 soaking Methods 0.000 claims 2
- 230000000391 smoking effect Effects 0.000 abstract description 3
- 239000011269 tar Substances 0.000 abstract 1
- 238000001179 sorption measurement Methods 0.000 description 7
- 238000011160 research Methods 0.000 description 5
- 240000007049 Juglans regia Species 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 235000013311 vegetables Nutrition 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 244000061176 Nicotiana tabacum Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 244000176261 Viburnum cassinoides Species 0.000 description 2
- 229920002301 cellulose acetate Polymers 0.000 description 2
- 239000013068 control sample Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical group CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 235000013773 glyceryl triacetate Nutrition 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000144 pharmacologic effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种多段复合卷烟滤棒及其制备方法和膨胀植物颗粒的应用,属于卷烟领域。The invention relates to a multi-section composite cigarette filter rod, a preparation method thereof and the application of expanded plant particles, belonging to the field of cigarettes.
背景技术Background technique
近年来,国内外烟草对多种吸附材料的复合滤嘴进行了大量的研究,研究表明,卷烟过滤嘴是一种降焦减害的重要而有效手段。随着各种滤嘴材料的成形特性和过滤机制研究的不断深入,复合滤嘴的开发和推广应用正逐渐成为当前和今后一段时期内的研究重点。随着“低焦油、低危害”卷烟的快速发展,针对卷烟复合滤嘴用过滤材料的应用研究得到广泛关注,但由于抽吸风格、安全性及成本方面等原因,真正开发应用于中式烤烟型卷烟的过滤材料却很少。In recent years, domestic and foreign tobacco companies have conducted a lot of research on the composite filter of various adsorption materials. The research shows that the cigarette filter is an important and effective means of reducing tar and harm. With the continuous deepening of the research on the forming characteristics and filtering mechanism of various filter materials, the development and application of composite filters are gradually becoming the focus of research at present and in the future. With the rapid development of "low-tar, low-hazard" cigarettes, research on the application of filter materials for cigarette composite filters has attracted widespread attention. Cigarettes have very few filter materials.
目前应用于卷烟滤材的颗粒吸附材料很多,如硅藻土、活性炭、硅胶等,他们具有特殊的表面形态和多空腔结构,对卷烟烟气产生了高效的选择性吸附能力,但存在引入杂气、改变卷烟抽吸风格等问题。申请号为201010584588.1和2011102339661.6的中国专利分别公开了一种滤嘴用天然植物过滤材料及其制备方法,采用天然植物茎髓原料作为过滤材料,对卷烟烟气有较好的吸附作用还有独特的药理作用价值,但其方法也存在明显的不足,添加的茎髓颗粒过细过轻不利于滤棒生产。At present, there are many particulate adsorption materials used in cigarette filter materials, such as diatomaceous earth, activated carbon, silica gel, etc., which have special surface morphology and multi-cavity structure, and have a high-efficiency selective adsorption capacity for cigarette smoke. Miscellaneous gas, changing cigarette smoking style and other issues. Chinese patents with application numbers 201010584588.1 and 2011102339661.6 respectively disclose a natural plant filter material for filter tips and its preparation method. The natural plant stem pith material is used as the filter material, which has a good adsorption effect on cigarette smoke and has a unique Pharmacological value, but its method also has obvious deficiencies, and the added stem pith particles are too fine and too light to be unfavorable for filter rod production.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种有效降焦减害且具加香功能的多段复合卷烟滤棒。The object of the present invention is to provide a multi-segment composite cigarette filter rod which can effectively reduce tar and harm and has the function of adding flavor to the deficiencies of the prior art.
本发明的另一目的旨在提供一种上述卷烟滤棒成本低廉、方法简单的制备方法。Another object of the present invention is to provide a low-cost and simple preparation method for the above-mentioned cigarette filter rod.
本发明还有一个目的在于提供一种上述膨化植物颗粒的应用,能有效降低卷烟烟气中的焦油含量,同时在抽吸时能赋予烟气特殊的香气。Another object of the present invention is to provide an application of the above-mentioned puffed vegetable particles, which can effectively reduce the tar content in cigarette smoke, and at the same time give the smoke a special aroma when inhaled.
本发明提供了一种多段复合卷烟滤棒,包括纤维基材,滤棒的滤芯至少有两个单元段构成,其中一个单元段为纤维基材,另一个单元段为含膨化植物颗粒的纤维基材;所述的含膨化植物颗粒纤维基材是由膨化改性的稻壳粉、核桃壳粉、玉米芯粉或柚子皮粉中的一种或多种制成膨化植物颗粒均匀添加于纤维基材中制成;所述的含膨化植物颗粒纤维基材中膨化植物颗粒的添加量为1~4mg/mm纤维基材。The invention provides a multi-segment composite cigarette filter rod, which includes a fiber base material. The filter core of the filter rod is composed of at least two unit segments, one of which is a fiber base material, and the other unit segment is a fiber base containing expanded plant particles. material; the fiber base material containing expanded plant particles is made of one or more of expanded modified rice husk powder, walnut shell powder, corn cob powder or pomelo peel powder, and the expanded plant particles are evenly added to the fiber base It is made in the material; the addition amount of the expanded plant particles in the fiber base material containing expanded plant particles is 1-4mg/mm fiber base material.
本发明还提供了一种如上所述卷烟滤棒的制备方法,该方法是将膨化植物颗粒按照1~4mg/mm纤维基材的添加量添加到纤维基材中制成含膨化植物颗粒的纤维基材的单元段,再与纤维基材单元段复合为二元复合滤棒或多元复合滤棒。The present invention also provides a method for preparing a cigarette filter rod as described above. The method is to add expanded plant particles to the fiber base material in an amount of 1 to 4 mg/mm fiber base material to make fibers containing expanded plant particles. The unit segment of the base material is combined with the unit segment of the fiber base material to form a binary composite filter rod or a multi-element composite filter rod.
本发明还提供了一种膨化植物颗粒的应用,将膨化改性的稻壳粉、核桃壳粉、玉米芯粉或柚子皮粉中的一种或多种制成膨化植物颗粒后添加到卷烟纤维基材中制成膨化植物颗粒的纤维基材单元段,再与纤维基材单元段复合为二元复合滤棒应用于降低卷烟烟气中的焦油含量和赋予烟气特殊的香气。The present invention also provides an application of puffed vegetable granules, wherein one or more of puffed and modified rice husk powder, walnut shell powder, corncob powder or pomelo peel powder is made into puffed vegetable granules and added to cigarette fiber The fiber substrate unit section made of puffed plant particles in the substrate is then combined with the fiber substrate unit section to form a binary composite filter rod, which is used to reduce the tar content in cigarette smoke and give the smoke a special aroma.
所述的膨化改性是:将稻壳、核桃壳、玉米芯或柚子皮中一种或多种粉碎后过筛;筛取不小于80目的颗粒;将所得颗粒与质量浓度为0.1~10%的膨化剂水溶液浸渍后通过微波或加热膨化,将膨化后的混合物在50~80°C下烘干,再过30~80目筛。The expansion modification is as follows: crush one or more of rice husks, walnut shells, corncobs or pomelo peels and then sieve; sieve particles no less than 80 mesh; mix the obtained particles with a mass concentration of 0.1-10% After impregnated with the expanded agent aqueous solution, it is expanded by microwave or heating, and the expanded mixture is dried at 50-80°C, and then passed through a 30-80 mesh sieve.
所述的纤维基材为二醋酸纤维素、丙纤、木质纤维素中的一种。The fiber substrate is one of cellulose diacetate, propylene fiber and lignocellulose.
所述的膨化植物颗粒粒径大小为30~80目。The particle size of the expanded plant particles is 30-80 mesh.
本发明所述的多段复合卷烟滤棒中纤维基材单元段与含膨化植物颗粒的纤维基材单元段沿滤芯的轴向方向纵向相间排列并相互接触。In the multi-segment composite cigarette filter stick of the present invention, the fiber base unit segments and the fiber base unit segments containing expanded plant particles are longitudinally arranged alternately along the axial direction of the filter element and contact each other.
本发明所述的多段复合卷烟滤棒中与吸食者嘴部相接触的滤棒末端为未添加膨化植物颗粒的纤维基材单元段。In the multi-segment composite cigarette filter stick of the present invention, the end of the filter stick that is in contact with the smoker's mouth is a fiber substrate unit section without adding puffed plant particles.
所述的滤棒中还加入滤芯总重量的6~8%的增塑剂。A plasticizer of 6-8% of the total weight of the filter element is also added to the filter rod.
所述增塑剂为烟草常用的三醋酸甘油酯。The plasticizer is glycerol triacetate commonly used in tobacco.
本发明所述的浸渍时间优选为10~120min。The immersion time of the present invention is preferably 10-120min.
本发明所述的膨化剂包括:苏打粉、泡打粉、碳酸氢钾、碳酸氢铵中的一种或者多种。The expanding agent of the present invention includes: one or more of soda powder, baking powder, potassium bicarbonate and ammonium bicarbonate.
所述的膨化植物颗粒的添加量为1~4mg/mm纤维基材。The added amount of the expanded plant particles is 1-4mg/mm fiber substrate.
本发明的多级卷烟滤棒的具体制备是:The concrete preparation of multistage cigarette filter rod of the present invention is:
步骤1:将稻壳、核桃壳、玉米芯、柚子皮等粉碎后,再过筛取不小于80目的颗粒;Step 1: After crushing rice husks, walnut shells, corncobs, pomelo peels, etc., and then sieving to obtain particles no less than 80 mesh;
步骤2:配制浓度为0.1~10%的膨化剂水溶液;Step 2: Prepare an aqueous solution of bulking agent with a concentration of 0.1-10%;
步骤:3:将步骤2所得植物颗粒与上述膨化剂水溶液等体积浸渍时间为10~120min,然后微波或者热处理使得植物颗粒膨化;Step: 3: immerse the plant particles obtained in step 2 with the above-mentioned bulking agent aqueous solution for 10-120 minutes, and then microwave or heat treat the plant particles to expand;
步骤4:将步骤3所得膨化植物颗粒移至烘箱中在50~80°C温度下烘干至水分为6~8%,再过筛取30~80目颗粒即得所需膨化颗粒材料;Step 4: Move the expanded plant granules obtained in Step 3 to an oven and dry at a temperature of 50-80°C until the moisture content is 6-8%, and then sieve to obtain 30-80 mesh granules to obtain the required expanded granule material;
步骤5:将步骤4得到的颗粒材料按照1~4mg/mm纤维基材的添加量添加到卷烟滤棒中制成膨化植物颗粒材料棒段,进一步与醋纤白棒段复合为二元复合滤棒。Step 5: Add the granular material obtained in step 4 to the cigarette filter rod according to the addition amount of 1-4mg/mm fiber base material to make the expanded plant granular material rod section, and further compound it with acetate fiber white rod section to form a binary composite filter Great.
本发明与现有技术相比,最大的优点是采用的植物颗粒材料膨化后具有更大的比表面积和更加疏松的结构,非常有利于卷烟烟气中焦油等有害物质的吸附;植物颗粒材料基本属于农产品废弃物,成本低廉、制备方法简单、具有可靠的工业应用前景;同时植物颗粒材料在加工过程中会释放植物本香,在抽吸时能赋予烟气特殊的香气;由于卷烟烟气通过多级过滤吸附,同时多个单元段间存在压降及结构方面差异,烟气在滤棒中流动路径也有差异,更加有利于烟气的吸附从而有更好的降焦减害效果。Compared with the prior art, the present invention has the biggest advantage that the expanded plant granular material has a larger specific surface area and a looser structure, which is very beneficial to the adsorption of harmful substances such as tar in cigarette smoke; the plant granular material is basically It belongs to agricultural product waste, with low cost, simple preparation method, and reliable industrial application prospects; at the same time, plant granular materials will release plant aroma during processing, which can give smoke a special aroma when smoking; because cigarette smoke passes through Multi-stage filtration and adsorption. At the same time, there are differences in pressure drop and structure between multiple unit sections, and the flow path of flue gas in the filter rod is also different, which is more conducive to the adsorption of flue gas and has a better effect of reducing coke and harm.
具体实施方式Detailed ways
以下实施例旨在说明本发明而不是对本发明进一步限定。The following examples are intended to illustrate the invention without further limiting the invention.
实施例1Example 1
取干燥稻壳粉,去除杂质,机械粉碎后,筛分取粒径大于80目的稻壳粉;Take dried rice husk powder, remove impurities, mechanically pulverize, and sieve to get rice husk powder with a particle size greater than 80 mesh;
配制0.5%的碳酸氢钠水溶液;Prepare 0.5% sodium bicarbonate aqueous solution;
将步骤1所得稻壳粉与碳酸氢钠水溶液等体积浸渍半小时,然后微波处理3分钟使之膨化;Immerse the rice husk powder obtained in step 1 and the sodium bicarbonate aqueous solution for half an hour, and then microwave it for 3 minutes to make it puff;
将步骤3所得膨化稻壳粉移至烘箱中在50~80°C温度下烘干至水分为6~8%,再过筛取30~60目颗粒即得所需膨化稻壳粉。Move the expanded rice husk powder obtained in step 3 to an oven and dry at a temperature of 50-80°C until the water content is 6-8%, and then sieve to get 30-60 mesh particles to obtain the required expanded rice husk powder.
将该颗粒材料按照1.5mg/mm纤维基材的添加量添加到卷烟滤棒中制成膨化稻壳颗粒基棒,进一步与醋纤白棒复合为二元复合滤棒。将该二元复合滤棒应用于卷烟中,按YC/T29-1996标准测定卷烟主流烟气总粒相物和焦油,测试结果表明相比对照样样品试验样品可降低卷烟焦油1mg左右,同时还能部分降低其他卷烟有害成分。The granular material is added to the cigarette filter rod according to the addition amount of 1.5mg/mm fiber base material to make the puffed rice husk granular base rod, and further compounded with the cellulose acetate white rod to form a binary composite filter rod. The binary composite filter stick is applied to cigarettes, and the total particulate matter and tar in cigarette mainstream smoke are measured according to the YC/T29-1996 standard. The test results show that compared with the control sample, the test sample can reduce cigarette tar by about 1mg, and also Can partially reduce other harmful components of cigarettes.
实施例2Example 2
取干燥玉米芯,去除杂质,机械粉碎后,筛分取粒径大于80目的稻壳粉;Take dry corn cobs, remove impurities, mechanically pulverize, and sieve to get rice husk powder with a particle size greater than 80 mesh;
配制1%的碳酸氢铵水溶液;Prepare 1% aqueous solution of ammonium bicarbonate;
将步骤1所得稻壳粉与碳酸氢铵水溶液等体积浸渍半小时,然后微波处理3分钟使之膨化;Immerse the rice husk powder obtained in step 1 and ammonium bicarbonate aqueous solution in equal volume for half an hour, and then microwave it for 3 minutes to make it puff;
将步骤3所得膨化稻壳粉移至烘箱中在50~80°C温度下烘干至水分为6~8%,再过筛取30~60目颗粒即得所需膨化玉米芯粉。Move the expanded rice husk powder obtained in step 3 to an oven and dry at a temperature of 50-80°C until the water content is 6-8%, and then sieve to get 30-60 mesh particles to obtain the required expanded corncob powder.
将该颗粒材料按照1mg/mm纤维基材的添加量添加到卷烟滤棒中制成膨化玉米芯颗粒基棒,进一步与醋纤白棒复合为二元复合滤棒。将该二元复合滤棒应用于卷烟中,按YC/T29-1996标准测定卷烟主流烟气总粒相物和焦油,测试结果表明相比对照样样品试验样品可降低卷烟焦油1mg左右,同时还能部分降低其他卷烟有害成分。The granular material is added to cigarette filter sticks according to the addition amount of 1 mg/mm fiber base material to make puffed corn cob particle base sticks, and further compounded with cellulose acetate white sticks to form binary composite filter sticks. The binary composite filter stick is applied to cigarettes, and the total particulate matter and tar in cigarette mainstream smoke are measured according to the YC/T29-1996 standard. The test results show that compared with the control sample, the test sample can reduce cigarette tar by about 1mg, and also Can partially reduce other harmful components of cigarettes.
Claims (16)
Priority Applications (1)
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| CN109123772A (en) * | 2017-06-28 | 2019-01-04 | 湖南中烟工业有限责任公司 | A kind of cigarette filter rod with flavoring function, preparation method and applications |
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| CN101822425B (en) * | 2010-04-16 | 2011-08-31 | 云南正邦生物技术有限公司 | Preparation method of cigarette absorption type flavor compensation material |
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| CN110680008A (en) * | 2019-09-19 | 2020-01-14 | 上海华宝生物科技有限公司 | Porous solid aromatic bead for cigarettes and preparation method thereof |
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