CN103932394A - Multi-section composite cigarette filtering stick, preparation method thereof and application of turgid plant granules - Google Patents

Multi-section composite cigarette filtering stick, preparation method thereof and application of turgid plant granules Download PDF

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CN103932394A
CN103932394A CN201310024199.7A CN201310024199A CN103932394A CN 103932394 A CN103932394 A CN 103932394A CN 201310024199 A CN201310024199 A CN 201310024199A CN 103932394 A CN103932394 A CN 103932394A
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particles
filter rod
powder
fiber
expanded
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CN103932394B (en
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陈潜
金勇�
赵立红
李克
郭小义
范红梅
谭海风
王诗太
喻赛波
刘琦
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China Tobacco Hunan Industrial Co Ltd
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Abstract

The invention discloses a multi-section composite cigarette filtering stick, a preparation method of the multi-section composite cigarette filtering stick and application of turgid plant granules. A filtering element of the filtering stick is at least composed of two unit sections. One unit section is a fiber substrate, and the other unit section is a fiber substrate comprising the turgid plant granules The preparation method includes the steps that the fiber substrate comprising the turgid plant granules is prepared firstly, the unit section of the fiber substrate comprising the turgid plant granules is prepared secondly, and the unit section of the fiber substrate comprising the turgid plant granules is combined with the fiber substrate unit section to form a binary composite filtering stick or a multi-component composite filtering stick finally. The turgid plant granules are applied to the cigarette filtering stick, tars and other harmful composition existing in the smoke can be reduced greatly, and a special aroma can be endowed on the smoke in the smoking process.

Description

一种多段复合卷烟滤棒及其制备方法和膨胀植物颗粒的应用A multi-segment composite cigarette filter rod and its preparation method and application of expanded plant particles

技术领域technical field

本发明涉及一种多段复合卷烟滤棒及其制备方法和膨胀植物颗粒的应用,属于卷烟领域。The invention relates to a multi-section composite cigarette filter rod, a preparation method thereof and the application of expanded plant particles, belonging to the field of cigarettes.

背景技术Background technique

近年来,国内外烟草对多种吸附材料的复合滤嘴进行了大量的研究,研究表明,卷烟过滤嘴是一种降焦减害的重要而有效手段。随着各种滤嘴材料的成形特性和过滤机制研究的不断深入,复合滤嘴的开发和推广应用正逐渐成为当前和今后一段时期内的研究重点。随着“低焦油、低危害”卷烟的快速发展,针对卷烟复合滤嘴用过滤材料的应用研究得到广泛关注,但由于抽吸风格、安全性及成本方面等原因,真正开发应用于中式烤烟型卷烟的过滤材料却很少。In recent years, domestic and foreign tobacco companies have conducted a lot of research on the composite filter of various adsorption materials. The research shows that the cigarette filter is an important and effective means of reducing tar and harm. With the continuous deepening of the research on the forming characteristics and filtering mechanism of various filter materials, the development and application of composite filters are gradually becoming the focus of research at present and in the future. With the rapid development of "low-tar, low-hazard" cigarettes, research on the application of filter materials for cigarette composite filters has attracted widespread attention. Cigarettes have very few filter materials.

目前应用于卷烟滤材的颗粒吸附材料很多,如硅藻土、活性炭、硅胶等,他们具有特殊的表面形态和多空腔结构,对卷烟烟气产生了高效的选择性吸附能力,但存在引入杂气、改变卷烟抽吸风格等问题。申请号为201010584588.1和2011102339661.6的中国专利分别公开了一种滤嘴用天然植物过滤材料及其制备方法,采用天然植物茎髓原料作为过滤材料,对卷烟烟气有较好的吸附作用还有独特的药理作用价值,但其方法也存在明显的不足,添加的茎髓颗粒过细过轻不利于滤棒生产。At present, there are many particulate adsorption materials used in cigarette filter materials, such as diatomaceous earth, activated carbon, silica gel, etc., which have special surface morphology and multi-cavity structure, and have a high-efficiency selective adsorption capacity for cigarette smoke. Miscellaneous gas, changing cigarette smoking style and other issues. Chinese patents with application numbers 201010584588.1 and 2011102339661.6 respectively disclose a natural plant filter material for filter tips and its preparation method. The natural plant stem pith material is used as the filter material, which has a good adsorption effect on cigarette smoke and has a unique Pharmacological value, but its method also has obvious deficiencies, and the added stem pith particles are too fine and too light to be unfavorable for filter rod production.

发明内容Contents of the invention

本发明的目的在于针对现有技术的不足,提供一种有效降焦减害且具加香功能的多段复合卷烟滤棒。The object of the present invention is to provide a multi-segment composite cigarette filter rod which can effectively reduce tar and harm and has the function of adding flavor to the deficiencies of the prior art.

本发明的另一目的旨在提供一种上述卷烟滤棒成本低廉、方法简单的制备方法。Another object of the present invention is to provide a low-cost and simple preparation method for the above-mentioned cigarette filter rod.

本发明还有一个目的在于提供一种上述膨化植物颗粒的应用,能有效降低卷烟烟气中的焦油含量,同时在抽吸时能赋予烟气特殊的香气。Another object of the present invention is to provide an application of the above-mentioned puffed vegetable particles, which can effectively reduce the tar content in cigarette smoke, and at the same time give the smoke a special aroma when inhaled.

本发明提供了一种多段复合卷烟滤棒,包括纤维基材,滤棒的滤芯至少有两个单元段构成,其中一个单元段为纤维基材,另一个单元段为含膨化植物颗粒的纤维基材;所述的含膨化植物颗粒纤维基材是由膨化改性的稻壳粉、核桃壳粉、玉米芯粉或柚子皮粉中的一种或多种制成膨化植物颗粒均匀添加于纤维基材中制成;所述的含膨化植物颗粒纤维基材中膨化植物颗粒的添加量为1~4mg/mm纤维基材。The invention provides a multi-segment composite cigarette filter rod, which includes a fiber base material. The filter core of the filter rod is composed of at least two unit segments, one of which is a fiber base material, and the other unit segment is a fiber base containing expanded plant particles. material; the fiber base material containing expanded plant particles is made of one or more of expanded modified rice husk powder, walnut shell powder, corn cob powder or pomelo peel powder, and the expanded plant particles are evenly added to the fiber base It is made in the material; the addition amount of the expanded plant particles in the fiber base material containing expanded plant particles is 1-4mg/mm fiber base material.

本发明还提供了一种如上所述卷烟滤棒的制备方法,该方法是将膨化植物颗粒按照1~4mg/mm纤维基材的添加量添加到纤维基材中制成含膨化植物颗粒的纤维基材的单元段,再与纤维基材单元段复合为二元复合滤棒或多元复合滤棒。The present invention also provides a method for preparing a cigarette filter rod as described above. The method is to add expanded plant particles to the fiber base material in an amount of 1 to 4 mg/mm fiber base material to make fibers containing expanded plant particles. The unit segment of the base material is combined with the unit segment of the fiber base material to form a binary composite filter rod or a multi-element composite filter rod.

本发明还提供了一种膨化植物颗粒的应用,将膨化改性的稻壳粉、核桃壳粉、玉米芯粉或柚子皮粉中的一种或多种制成膨化植物颗粒后添加到卷烟纤维基材中制成膨化植物颗粒的纤维基材单元段,再与纤维基材单元段复合为二元复合滤棒应用于降低卷烟烟气中的焦油含量和赋予烟气特殊的香气。The present invention also provides an application of puffed vegetable granules, wherein one or more of puffed and modified rice husk powder, walnut shell powder, corncob powder or pomelo peel powder is made into puffed vegetable granules and added to cigarette fiber The fiber substrate unit section made of puffed plant particles in the substrate is then combined with the fiber substrate unit section to form a binary composite filter rod, which is used to reduce the tar content in cigarette smoke and give the smoke a special aroma.

所述的膨化改性是:将稻壳、核桃壳、玉米芯或柚子皮中一种或多种粉碎后过筛;筛取不小于80目的颗粒;将所得颗粒与质量浓度为0.1~10%的膨化剂水溶液浸渍后通过微波或加热膨化,将膨化后的混合物在50~80°C下烘干,再过30~80目筛。The expansion modification is as follows: crush one or more of rice husks, walnut shells, corncobs or pomelo peels and then sieve; sieve particles no less than 80 mesh; mix the obtained particles with a mass concentration of 0.1-10% After impregnated with the expanded agent aqueous solution, it is expanded by microwave or heating, and the expanded mixture is dried at 50-80°C, and then passed through a 30-80 mesh sieve.

所述的纤维基材为二醋酸纤维素、丙纤、木质纤维素中的一种。The fiber substrate is one of cellulose diacetate, propylene fiber and lignocellulose.

所述的膨化植物颗粒粒径大小为30~80目。The particle size of the expanded plant particles is 30-80 mesh.

本发明所述的多段复合卷烟滤棒中纤维基材单元段与含膨化植物颗粒的纤维基材单元段沿滤芯的轴向方向纵向相间排列并相互接触。In the multi-segment composite cigarette filter stick of the present invention, the fiber base unit segments and the fiber base unit segments containing expanded plant particles are longitudinally arranged alternately along the axial direction of the filter element and contact each other.

本发明所述的多段复合卷烟滤棒中与吸食者嘴部相接触的滤棒末端为未添加膨化植物颗粒的纤维基材单元段。In the multi-segment composite cigarette filter stick of the present invention, the end of the filter stick that is in contact with the smoker's mouth is a fiber substrate unit section without adding puffed plant particles.

所述的滤棒中还加入滤芯总重量的6~8%的增塑剂。A plasticizer of 6-8% of the total weight of the filter element is also added to the filter rod.

所述增塑剂为烟草常用的三醋酸甘油酯。The plasticizer is glycerol triacetate commonly used in tobacco.

本发明所述的浸渍时间优选为10~120min。The immersion time of the present invention is preferably 10-120min.

本发明所述的膨化剂包括:苏打粉、泡打粉、碳酸氢钾、碳酸氢铵中的一种或者多种。The expanding agent of the present invention includes: one or more of soda powder, baking powder, potassium bicarbonate and ammonium bicarbonate.

所述的膨化植物颗粒的添加量为1~4mg/mm纤维基材。The added amount of the expanded plant particles is 1-4mg/mm fiber substrate.

本发明的多级卷烟滤棒的具体制备是:The concrete preparation of multistage cigarette filter rod of the present invention is:

步骤1:将稻壳、核桃壳、玉米芯、柚子皮等粉碎后,再过筛取不小于80目的颗粒;Step 1: After crushing rice husks, walnut shells, corncobs, pomelo peels, etc., and then sieving to obtain particles no less than 80 mesh;

步骤2:配制浓度为0.1~10%的膨化剂水溶液;Step 2: Prepare an aqueous solution of bulking agent with a concentration of 0.1-10%;

步骤:3:将步骤2所得植物颗粒与上述膨化剂水溶液等体积浸渍时间为10~120min,然后微波或者热处理使得植物颗粒膨化;Step: 3: immerse the plant particles obtained in step 2 with the above-mentioned bulking agent aqueous solution for 10-120 minutes, and then microwave or heat treat the plant particles to expand;

步骤4:将步骤3所得膨化植物颗粒移至烘箱中在50~80°C温度下烘干至水分为6~8%,再过筛取30~80目颗粒即得所需膨化颗粒材料;Step 4: Move the expanded plant granules obtained in Step 3 to an oven and dry at a temperature of 50-80°C until the moisture content is 6-8%, and then sieve to obtain 30-80 mesh granules to obtain the required expanded granule material;

步骤5:将步骤4得到的颗粒材料按照1~4mg/mm纤维基材的添加量添加到卷烟滤棒中制成膨化植物颗粒材料棒段,进一步与醋纤白棒段复合为二元复合滤棒。Step 5: Add the granular material obtained in step 4 to the cigarette filter rod according to the addition amount of 1-4mg/mm fiber base material to make the expanded plant granular material rod section, and further compound it with acetate fiber white rod section to form a binary composite filter Great.

本发明与现有技术相比,最大的优点是采用的植物颗粒材料膨化后具有更大的比表面积和更加疏松的结构,非常有利于卷烟烟气中焦油等有害物质的吸附;植物颗粒材料基本属于农产品废弃物,成本低廉、制备方法简单、具有可靠的工业应用前景;同时植物颗粒材料在加工过程中会释放植物本香,在抽吸时能赋予烟气特殊的香气;由于卷烟烟气通过多级过滤吸附,同时多个单元段间存在压降及结构方面差异,烟气在滤棒中流动路径也有差异,更加有利于烟气的吸附从而有更好的降焦减害效果。Compared with the prior art, the present invention has the biggest advantage that the expanded plant granular material has a larger specific surface area and a looser structure, which is very beneficial to the adsorption of harmful substances such as tar in cigarette smoke; the plant granular material is basically It belongs to agricultural product waste, with low cost, simple preparation method, and reliable industrial application prospects; at the same time, plant granular materials will release plant aroma during processing, which can give smoke a special aroma when smoking; because cigarette smoke passes through Multi-stage filtration and adsorption. At the same time, there are differences in pressure drop and structure between multiple unit sections, and the flow path of flue gas in the filter rod is also different, which is more conducive to the adsorption of flue gas and has a better effect of reducing coke and harm.

具体实施方式Detailed ways

以下实施例旨在说明本发明而不是对本发明进一步限定。The following examples are intended to illustrate the invention without further limiting the invention.

实施例1Example 1

取干燥稻壳粉,去除杂质,机械粉碎后,筛分取粒径大于80目的稻壳粉;Take dried rice husk powder, remove impurities, mechanically pulverize, and sieve to get rice husk powder with a particle size greater than 80 mesh;

配制0.5%的碳酸氢钠水溶液;Prepare 0.5% sodium bicarbonate aqueous solution;

将步骤1所得稻壳粉与碳酸氢钠水溶液等体积浸渍半小时,然后微波处理3分钟使之膨化;Immerse the rice husk powder obtained in step 1 and the sodium bicarbonate aqueous solution for half an hour, and then microwave it for 3 minutes to make it puff;

将步骤3所得膨化稻壳粉移至烘箱中在50~80°C温度下烘干至水分为6~8%,再过筛取30~60目颗粒即得所需膨化稻壳粉。Move the expanded rice husk powder obtained in step 3 to an oven and dry at a temperature of 50-80°C until the water content is 6-8%, and then sieve to get 30-60 mesh particles to obtain the required expanded rice husk powder.

将该颗粒材料按照1.5mg/mm纤维基材的添加量添加到卷烟滤棒中制成膨化稻壳颗粒基棒,进一步与醋纤白棒复合为二元复合滤棒。将该二元复合滤棒应用于卷烟中,按YC/T29-1996标准测定卷烟主流烟气总粒相物和焦油,测试结果表明相比对照样样品试验样品可降低卷烟焦油1mg左右,同时还能部分降低其他卷烟有害成分。The granular material is added to the cigarette filter rod according to the addition amount of 1.5mg/mm fiber base material to make the puffed rice husk granular base rod, and further compounded with the cellulose acetate white rod to form a binary composite filter rod. The binary composite filter stick is applied to cigarettes, and the total particulate matter and tar in cigarette mainstream smoke are measured according to the YC/T29-1996 standard. The test results show that compared with the control sample, the test sample can reduce cigarette tar by about 1mg, and also Can partially reduce other harmful components of cigarettes.

实施例2Example 2

取干燥玉米芯,去除杂质,机械粉碎后,筛分取粒径大于80目的稻壳粉;Take dry corn cobs, remove impurities, mechanically pulverize, and sieve to get rice husk powder with a particle size greater than 80 mesh;

配制1%的碳酸氢铵水溶液;Prepare 1% aqueous solution of ammonium bicarbonate;

将步骤1所得稻壳粉与碳酸氢铵水溶液等体积浸渍半小时,然后微波处理3分钟使之膨化;Immerse the rice husk powder obtained in step 1 and ammonium bicarbonate aqueous solution in equal volume for half an hour, and then microwave it for 3 minutes to make it puff;

将步骤3所得膨化稻壳粉移至烘箱中在50~80°C温度下烘干至水分为6~8%,再过筛取30~60目颗粒即得所需膨化玉米芯粉。Move the expanded rice husk powder obtained in step 3 to an oven and dry at a temperature of 50-80°C until the water content is 6-8%, and then sieve to get 30-60 mesh particles to obtain the required expanded corncob powder.

将该颗粒材料按照1mg/mm纤维基材的添加量添加到卷烟滤棒中制成膨化玉米芯颗粒基棒,进一步与醋纤白棒复合为二元复合滤棒。将该二元复合滤棒应用于卷烟中,按YC/T29-1996标准测定卷烟主流烟气总粒相物和焦油,测试结果表明相比对照样样品试验样品可降低卷烟焦油1mg左右,同时还能部分降低其他卷烟有害成分。The granular material is added to cigarette filter sticks according to the addition amount of 1 mg/mm fiber base material to make puffed corn cob particle base sticks, and further compounded with cellulose acetate white sticks to form binary composite filter sticks. The binary composite filter stick is applied to cigarettes, and the total particulate matter and tar in cigarette mainstream smoke are measured according to the YC/T29-1996 standard. The test results show that compared with the control sample, the test sample can reduce cigarette tar by about 1mg, and also Can partially reduce other harmful components of cigarettes.

Claims (16)

1.一种多段复合卷烟滤棒,包括纤维基材,其特征在于,滤棒的滤芯至少有两个单元段构成,其中一个单元段为纤维基材,另一个单元段为含膨化植物颗粒的纤维基材;所述的含膨化植物颗粒纤维基材是由膨化改性的稻壳粉、核桃壳粉、玉米芯粉或柚子皮粉中的一种或多种制成膨化植物颗粒均匀添加于纤维基材中制成;所述的含膨化植物颗粒纤维基材中膨化植物颗粒的添加量为1~4mg/mm纤维基材。1. A multi-section composite cigarette filter rod, comprising a fiber substrate, is characterized in that the filter core of the filter rod has at least two unit sections, wherein one unit section is a fiber substrate, and the other unit section contains puffed plant particles. Fiber substrate; the fiber substrate containing expanded plant particles is made of one or more of expanded modified rice husk powder, walnut shell powder, corn cob powder or pomelo peel powder. The expanded plant particles are evenly added to the Made from fiber base material; the added amount of expanded plant particles in the fiber base material containing expanded plant particles is 1-4mg/mm fiber base material. 2.根据权利要求1所述的滤棒,其特征在于,所述的膨化改性是:将稻壳、核桃壳、玉米芯或柚子皮中一种或多种粉碎后过筛;筛取不小于80目的颗粒;将所得颗粒与质量百分比浓度为0.1~10%的膨化剂水溶液浸渍后通过微波或加热膨化,将膨化后的混合物在50~80°C下烘干,再过30~80目筛。2. The filter rod according to claim 1, characterized in that, the expansion modification is: one or more of rice husks, walnut shells, corncobs or pomelo peels are pulverized and sieved; Particles smaller than 80 mesh; impregnate the obtained particles with an aqueous solution of an expanding agent with a concentration of 0.1-10% by mass, and expand them by microwave or heating, and dry the expanded mixture at 50-80°C, and pass through 30-80 mesh screen. 3.根据权利要求2所述的滤棒,其特征在于,所述的浸渍时间为10~120min。3. The filter rod according to claim 2, characterized in that, the soaking time is 10-120min. 4.根据权利要求2所述的滤棒,其特征在于,所述的膨化剂包括:苏打粉、泡打粉、碳酸氢钾、碳酸氢铵中的一种或者多种。4. The filter stick according to claim 2, characterized in that, the bulking agent comprises: one or more of soda powder, baking powder, potassium bicarbonate, and ammonium bicarbonate. 5.根据权利要求1所述的滤棒,其特征在于,所述的纤维基材为二醋酸纤维素、丙纤、木质纤维素中的一种。5. The filter rod according to claim 1, characterized in that, the fiber substrate is one of cellulose diacetate, propylene fiber and lignocellulose. 6.根据权利要求1所述的滤棒,其特征在于,纤维基材单元段与含膨化植物颗粒的纤维基材单元段沿滤芯的轴向方向纵向相间排列并相互接触。6 . The filter rod according to claim 1 , characterized in that, the fibrous substrate unit segments and the fibrous substrate unit segments containing expanded plant particles are longitudinally arranged alternately along the axial direction of the filter element and are in contact with each other. 7.根据权利要求1所述的滤棒,其特征在于,与吸食者嘴部相接触的滤棒末端为未添加膨化植物颗粒的纤维基材单元段。7. The filter stick according to claim 1, characterized in that, the end of the filter stick that is in contact with the mouth of the smoker is a fiber substrate unit segment without adding expanded plant particles. 8.根据权利要求1所述的滤棒,其特征在于,滤棒中还加入滤芯总重量的6~8%的增塑剂。8. The filter rod according to claim 1, characterized in that 6-8% plasticizer of the total weight of the filter element is added to the filter rod. 9.一种如权利要求1~8任一项所述卷烟滤棒的制备方法,其特征在于,将膨化植物颗粒按照1~4mg/mm纤维基材的添加量添加到纤维基材中制成含膨化植物颗粒的纤维基材的单元段,再与纤维基材单元段复合为二元复合滤棒或多元复合滤棒。9. A method for preparing a cigarette filter rod according to any one of claims 1 to 8, wherein the puffed plant particles are added to the fiber base material in an amount of 1 to 4 mg/mm fiber base material to form The unit segment of the fiber base material containing expanded plant particles is combined with the unit segment of the fiber base material to form a binary composite filter rod or a multi-element composite filter rod. 10.一种膨化植物颗粒的应用,其特征在于,将膨化改性的稻壳粉、核桃壳粉、玉米芯粉或柚子皮粉中的一种或多种制成膨化植物颗粒后添加到卷烟纤维基材中制成膨化植物颗粒的纤维基材单元段,再与纤维基材单元段复合为二元复合滤棒应用于降低卷烟烟气中的焦油含量和赋予烟气特殊的香气。10. An application of puffed plant granules, characterized in that one or more of puffed modified rice husk powder, walnut shell powder, corncob powder or pomelo peel powder is made into puffed plant granules and added to cigarettes The fiber base unit segment made of expanded plant particles in the fiber base material is combined with the fiber base unit segment to form a binary composite filter rod, which is used to reduce the tar content in cigarette smoke and give the smoke a special aroma. 11.根据权利要求10所述的应用,其特征在于,所述的膨化植物颗粒的制备方法为:将稻壳、核桃壳、玉米芯或柚子皮中一种或多种粉碎后过筛;筛取不小于80目的颗粒;将所得颗粒与质量浓度为0.1~10%的膨化剂水溶液浸渍后通过微波或加热膨化,将膨化后的混合物在50~80°C下烘干,再过30~80目筛,即得。11. The application according to claim 10, characterized in that, the preparation method of the puffed plant particles is: crushing one or more of rice husks, walnut shells, corn cobs or pomelo peels and then sieving; Take no less than 80 mesh particles; impregnate the obtained particles with an aqueous solution of an expanding agent with a mass concentration of 0.1-10%, and then expand them by microwave or heating, dry the expanded mixture at 50-80°C, and then dry it for 30-80°C. Mesh sieve, that is. 12.根据权利要求11所述的应用,其特征在于,浸渍时间为10~120min。12. The application according to claim 11, characterized in that the soaking time is 10-120 minutes. 13.根据权利要求11所述的应用,其特征在于,所述的膨化剂包括:苏打粉、泡打粉、碳酸氢钾、碳酸氢铵中的一种或者多种。13. The application according to claim 11, wherein the bulking agent comprises: one or more of soda powder, baking powder, potassium bicarbonate, and ammonium bicarbonate. 14.如权利要求10所述应用,其特征在于,所述的植物颗粒的添加量为1~4mg/mm纤维基材。14. The application according to claim 10, wherein the added amount of the plant particles is 1 to 4 mg/mm fiber substrate. 15.如权利要求10~14任一项所述应用,其特征在于,由含膨化植物颗粒的纤维基材单元段与纤维基材单元段沿滤芯的轴向方向纵向相间排列并相互接触制成滤棒。15. The application according to any one of claims 10 to 14, characterized in that it is made of fiber substrate unit segments containing expanded plant particles and fiber substrate unit segments arranged longitudinally along the axial direction of the filter element and contacting each other filter stick. 16.如权利要求10~14任一项所述应用,其特征在于,与吸食者嘴部相接触的滤棒末端为未添加膨化植物颗粒的纤维基材单元段。16. The application according to any one of claims 10 to 14, characterized in that the end of the filter rod in contact with the mouth of the smoker is a fiber substrate unit segment without adding expanded plant particles.
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