CN103926884A - Method for controlling networked welding machines - Google Patents
Method for controlling networked welding machines Download PDFInfo
- Publication number
- CN103926884A CN103926884A CN201310426797.7A CN201310426797A CN103926884A CN 103926884 A CN103926884 A CN 103926884A CN 201310426797 A CN201310426797 A CN 201310426797A CN 103926884 A CN103926884 A CN 103926884A
- Authority
- CN
- China
- Prior art keywords
- welding machine
- carrier
- networking
- control method
- machine control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000006855 networking Effects 0.000 claims description 17
- 230000001186 cumulative effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000523 sample Substances 0.000 description 7
- 239000000969 carrier Substances 0.000 description 4
- 230000007774 longterm Effects 0.000 description 2
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 description 2
- 241001417495 Serranidae Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- General Factory Administration (AREA)
Abstract
The invention provides a method for controlling networked welding machines. By means of the method for controlling the networked welding machines, intelligent management can be performed on a plurality of welding machines, the utilization rate of the welding machines is increased, safety of the welding machines are improved, hidden danger caused by improper usage of the welding machines is greatly reduced, operation strength of workers is reduced, and production efficiency is increased greatly.
Description
Technical field
The invention belongs to automobile production equipment field, relate in particular to a kind of networking welding machine control method.
Background technology
In large-scale auto parts and components are produced, need to use a large amount of welding machines, in order to improve the service efficiency of welding machine, in general these welding machines are not the welding of carrying out all the time a kind of workpiece, but adopt different workpiece carriers, make welding machine can be competent at the welding of various workpieces.Every kind of workpiece carrier is all to design for a kind of specific workpiece, while being placed on welding machine, can make the solder joint of workpiece just aim at soldering tip, to increase work efficiency through the workpiece carrier of specificity design.But carrier there will be problem after long-term use, such as welding slag accumulation, wearing and tearing etc., the problem such as cause that aligning, installation and workpiece are laid, needs to check and reparation.But due to the high fluidity of carrier, operating personnel often and do not know which carrier to reach term of life and which does not have.Welding machine also needs to overhaul after long-term use in addition, to avoid tired operation.In other side, for example welding machine false touch is opened and also can be caused safety problem.The in the situation that of extensive use, these problems can occur often, and are not easy controlledly, and therefore this area exists and needs for the control method of networking welding machine.
Summary of the invention
The invention provides a kind of networking welding machine control method, solved well this problem.The scheme that the present invention adopts is as follows:
A kind of networking welding machine control method, described welding machine has detachable workpiece carrier, and wherein welding machine is prohibited to start in the time not settling carrier, it is characterized in that, and described networking welding machine control method comprises the following steps
Identification welding machine;
Judge whether carrier is placed on welding machine;
Whether be placed in and on welding machine, determine whether that butt welding machine removes No starting according to carrier.
Preferably, welding machine is removed while forbidding, identification carrier, and the every operation of welding machine once, is counted and this counting and previous counting is added up with regard to the number of operations of the carrier of working on butt welding machine and welding machine itself.
More preferably, if the counting after any one cumulative reaches predefined limit value in carrier and welding machine, forbid the operation of welding machine.
More preferably, in forbidding welding machine operation, also send warning.
Further preferably, accumulated counts reach approach described in while presetting a certain setting value of limit value, also send warning.
For the warning on two kinds of opportunitys is distinguished, the preferably form difference of these two kinds of warnings.
In addition, the result of counting can also utilize display to show.
Beneficial effect: adopt networking welding machine control method of the present invention, can realize the intelligent management of many welding machines, improve utilization factor and the security of welding machine, greatly reduce the hidden danger that the inappropriate use of welding machine brings, alleviate manual operation intensity, production efficiency is greatly improved.
Brief description of the drawings
Fig. 1 illustrates the schematic diagram of the system for carrying out networking welding machine control method of the present invention.
In the drawings: 1 master controller; 2 welding machine controllers; 3 carriers; 4 carrier identification probes; 5 carrier recognizers; 6 counters; 7 alarms; 8 displays.
Embodiment
Describe the present invention in detail below in conjunction with accompanying drawing.
As shown in Figure 1, mainly comprise master controller 1, welding machine controller 2, counter 6 and carrier recognizer component for the system of carrying out networking welding machine control method of the present invention, wherein carrier recognizer component comprises carrier identification probe 4 and is arranged on the carrier recognizer 5 on carrier 3, carrier identification probe 4 and carrier recognizer 5 combination results carrier identification signals, master controller 1 is connected to welding machine controller 2, and welding machine controller 2 is connected to counter 6 and carrier identification probe 4.
When startup system, master controller 1 is identified welding machine, and this can realize by welding machine controller 2, that is welding machine controller 2 comprises welding machine identity information, and master controller 1 is by communicating by letter and obtain welding machine identity with welding machine controller 2.In the situation that carrier identification probe 4 does not dock with carrier recognizer 5, before master controller 1 and welding machine controller 2, will forbid welding machine start.
In the time that carrier 3 is placed on welding machine, carrier identification probe 4 will dock with carrier recognizer 5, and master controller 1 receives signal, will send instruction to welding machine controller 2, allow welding machine to start.
Thereby when carrier identification probe 4 docks welding machine startup with carrier recognizer 5, carrier identity information contained on carrier recognizer 5 will upload to master controller 1, master controller 1 will call the previous corresponding carrier of storing and the previous job information of welding machine thus.
While being the operation of time welding machine, whenever welding machine once welds, counter 6 will produce signal one time, and master controller 1 adds up the number of operations of the number of operations to corresponding carrier 3 and welding machine and previous number of times.
Cumulative counting will carry out record, if the accumulated counts of any one reaches the limit value of setting in welding machine and carrier, master controller 1 just sends instruction to welding machine controller 2 so, forbids the operation of welding machine, so that operating personnel adjust maintenance in time.
For ease of operating personnel timely the state of dissociating welded parts machine, in forbidding welding machine operation, also send warning, warning completes by alarm 7.Alarm 7 is connected to master controller 1, and master controller 1 sends signal to alarm 7 while forbidding welding machine operation.Or, accumulated counts reach approach described in while presetting a certain setting value of limit value, also send warning, make operating personnel ready in advance.
Alarm 7 can send alerting signal by various forms, for example light flash, sound.Alerting signal can have on above-mentioned two kinds of opportunitys multi-form, to distinguish this two kinds of warnings.Opportunity is sent a kind of warning in for example setting before reaching set point number, and in the time reaching set point number, proposes another kind of warning.For example set point number is 10000 times, the gold-tinted that glimmers in the time reaching 9950 times, and the ruddiness that glimmers while reaching 10000 times, or drip sound prompting with very brief in the time of 9970 times, and send sound more with irritating while arriving 10000 times.Also can be arranged to the carrier arrival time limit and send separately different warnings from the welding machine arrival time limit.
In addition, the result of counting can also utilize display to show, demonstration can be reached by display 8, and it can make the timely relevant information of understanding each welding machine and carrier of operating personnel to take corresponding measure.Display 8 is connected to master controller 1, for showing count information and warning message and the out of Memory of each welding machine and carrier.Display can show different carriers and welding machine relevant information separately.For example as shown in Figure 1 in the situation of 4 welding machines, have four post barss on display, the demonstration height of each post bar is according to the time limit of corresponding welding machine and difference.Also have in addition an organ timbering bar to show carrier information, also can take according to the time limit and the different display mode of post bar height.In the time of alarm equipment alarm, on display, corresponding welding machine or carrier can glimmer, and identify for operating personnel.
Should be appreciated that, although shown in figure be four welding machines and four carriers, in fact, welding machine can be less than four or more than four, and carrier also can have arbitrarily, and the quantity of carrier not necessarily equates with the quantity of welding machine.In fact, the quantity of carrier used only depends on kind and the quantity of wanted welding work pieces, and irrelevant with welding machine, and in most of the cases, the quantity of carrier is greater than the quantity of welding machine.Therefore should be appreciated that, accompanying drawing is only that the present invention will be described as an example, and should not be construed as, protection scope of the present invention is limited, and protection scope of the present invention is limited by claims only.
By reference to the accompanying drawings embodiments of the present invention are described in detail above, but the invention is not restricted to above-mentioned embodiment, in the ken possessing at affiliated technical field those of ordinary skill, can also under the prerequisite that does not depart from aim of the present invention, make a variety of changes.
Claims (7)
1. a networking welding machine control method, described welding machine has detachable workpiece carrier, and wherein welding machine is prohibited to start in the time not settling carrier, it is characterized in that, and described networking welding machine control method comprises the following steps
Identification welding machine;
Judge whether carrier is placed on welding machine;
Whether be placed in and on welding machine, determine whether that butt welding machine removes No starting according to carrier.
2. networking welding machine control method as claimed in claim 1, it is characterized in that, welding machine is removed while forbidding, identification carrier, the every operation of welding machine once, is counted and this counting and previous counting is added up with regard to the number of operations of the carrier of working on butt welding machine and welding machine itself.
3. networking welding machine control method as claimed in claim 2, is characterized in that, if the counting after any one cumulative reaches predefined limit value in carrier and welding machine, forbids the operation of welding machine.
4. networking welding machine control method as claimed in claim 3, is characterized in that, in forbidding welding machine operation, also sends warning.
5. networking welding machine control method as claimed in claim 4, is characterized in that, accumulated counts reach approach described in while presetting a certain setting value of limit value, also send warning.
6. networking welding machine control method as claimed in claim 5, is characterized in that, the form difference of these two kinds of warnings.
7. the networking welding machine control method as described in any one in claim 2 to 6, is characterized in that, the result of counting also utilizes display to show.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310426797.7A CN103926884A (en) | 2013-09-18 | 2013-09-18 | Method for controlling networked welding machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310426797.7A CN103926884A (en) | 2013-09-18 | 2013-09-18 | Method for controlling networked welding machines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103926884A true CN103926884A (en) | 2014-07-16 |
Family
ID=51145142
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310426797.7A Pending CN103926884A (en) | 2013-09-18 | 2013-09-18 | Method for controlling networked welding machines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103926884A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201677207U (en) * | 2010-05-13 | 2010-12-22 | 河南省中原内配股份有限公司 | Counting and controlling device |
| CN202185685U (en) * | 2011-05-25 | 2012-04-11 | 宝山钢铁股份有限公司 | Detecting device for installation and running condition of screw rod of welding machine |
| CN202196316U (en) * | 2011-08-15 | 2012-04-18 | 珠海固得焊接自动化设备有限公司 | Intelligent control system in welding production line |
| CN102854845A (en) * | 2011-06-27 | 2013-01-02 | 珠海格力电器股份有限公司 | Wave-soldering integrated monitoring system |
| CN202943459U (en) * | 2012-11-07 | 2013-05-22 | 西安扩力机电科技有限公司 | Rotating tool carrier automatic tool changer (ATC) for computerized numerical control (CNC) machining center |
| CN202943488U (en) * | 2012-11-09 | 2013-05-22 | 娄超雨 | Monitoring device on tool cutting edge position on machine tool |
-
2013
- 2013-09-18 CN CN201310426797.7A patent/CN103926884A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201677207U (en) * | 2010-05-13 | 2010-12-22 | 河南省中原内配股份有限公司 | Counting and controlling device |
| CN202185685U (en) * | 2011-05-25 | 2012-04-11 | 宝山钢铁股份有限公司 | Detecting device for installation and running condition of screw rod of welding machine |
| CN102854845A (en) * | 2011-06-27 | 2013-01-02 | 珠海格力电器股份有限公司 | Wave-soldering integrated monitoring system |
| CN202196316U (en) * | 2011-08-15 | 2012-04-18 | 珠海固得焊接自动化设备有限公司 | Intelligent control system in welding production line |
| CN202943459U (en) * | 2012-11-07 | 2013-05-22 | 西安扩力机电科技有限公司 | Rotating tool carrier automatic tool changer (ATC) for computerized numerical control (CNC) machining center |
| CN202943488U (en) * | 2012-11-09 | 2013-05-22 | 娄超雨 | Monitoring device on tool cutting edge position on machine tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205218287U (en) | Soldering turret electrode cap coping early warning system of robot | |
| CN106255661B (en) | Filling head | |
| CN103921022B (en) | Welding machine networking intelligent management system | |
| CN204613630U (en) | A kind of automatic control system of drilling machine | |
| CN103926884A (en) | Method for controlling networked welding machines | |
| CN204893107U (en) | Automatically, attack tooth machine with screw tap detects | |
| CN105033364A (en) | Automatic tapping machine with screw tap detection function | |
| CN203526809U (en) | Welding machine networking intelligent management system | |
| CN204416427U (en) | Wire fuse detects manufacturing line | |
| CN103630102A (en) | Deviation control alarm system and method for strip steel thickness detection | |
| CN102530581B (en) | Automatic material distribution system of ore leaking cars | |
| CN102315846B (en) | Method for judging missing points by using welding spot counter | |
| CN102350787A (en) | Detection method and detection device for hanging ring of bottle blowing machine | |
| CN204448837U (en) | Device for on-line detection of tower shape of hot-rolled steel coil | |
| CN103418866A (en) | Sheet-metal machining device | |
| CN203893674U (en) | Automatic charging table frame control device of sectional material heating furnace | |
| CN204165742U (en) | A kind of product automatic detection device | |
| CN104156825A (en) | Power system operation risk monitoring interaction platform | |
| CN206799868U (en) | The detection means in gap between a kind of reed wire of drawing-in machine reed | |
| CN103521863A (en) | Control system for electric discharge cutting machine | |
| CN203863195U (en) | Arc breaking automatic logo spraying device | |
| CN204470821U (en) | Displacement nut detection device | |
| CN203504567U (en) | Polyester staple fiber fore-spinning LED digital communication system | |
| CN102744288A (en) | Automatic coil unloading device for rolled steel wires | |
| CN203858287U (en) | Electrolytic bath effect voltage detection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140716 |