CN103925074B - A kind of two medium heat by conduction motility machine and work method thereof - Google Patents
A kind of two medium heat by conduction motility machine and work method thereof Download PDFInfo
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技术领域 technical field
本发明属于热能动力机器领域,尤其是利用太阳能、地热、可燃物燃烧产生的高温气体、内燃机热能或尾气、工厂排出的高温气体等热能转换成动能的动力机器。 The invention belongs to the field of thermal power machines, in particular to power machines that use solar energy, geothermal heat, high-temperature gas generated by combustible combustion, internal combustion engine heat or tail gas, and high-temperature gas discharged from factories to convert thermal energy into kinetic energy.
背景技术 Background technique
传统的动力机器有蒸汽机、内燃机、外燃机。 Traditional power machines include steam engines, internal combustion engines, and external combustion engines.
蒸汽机:离不开锅炉,整个装置既笨重又庞大;新蒸汽的压力和温度不能过高,排气压力不能过低,热效率难以提高;它是一种往复式机器,惯性限制了转速的提高;工作过程是不连续的,蒸汽的流量受到限制,也就限制了功率的提高。 Steam engine: Inseparable from the boiler, the whole device is bulky and bulky; the pressure and temperature of the fresh steam cannot be too high, the exhaust pressure cannot be too low, and the thermal efficiency is difficult to improve; it is a reciprocating machine, and the inertia limits the increase of the speed; The working process is discontinuous, and the flow of steam is limited, which limits the improvement of power.
内燃机:结构复杂,对燃料要求较高,对燃料的洁净度要求严格,对环境污染。 Internal combustion engine: complex structure, high requirements on fuel, strict requirements on fuel cleanliness, and environmental pollution.
外燃机,如热气机是其中一种,热气机与内燃机比较具备以下优点: External combustion engines, such as heat engines, are one of them. Compared with internal combustion engines, heat engines have the following advantages:
适用于各种能源,无论是液态的、气态的或固态的燃料,当采用载热系统(如热管)间接加热时,几乎可以使用任何高温热源(太阳能放射性同位素和核反应等),而发动机本身(除加热器外)不需要作任何更改。同时热气机无需压缩机增压,使用一般风机即可满足要求,并允许燃料具有较高的杂质含量;热气机单机容量小,机组容量从20-50kw,可以因地制宜的增减系统容量;结构简单,零件数比内燃机少40%,降价空间大;维护成本低。 Applicable to various energy sources, whether it is liquid, gaseous or solid fuel, when the heat transfer system (such as heat pipe) is used for indirect heating, almost any high-temperature heat source (solar radioactive isotope and nuclear reaction, etc.) can be used, and the engine itself ( Other than the heater) no changes are required. At the same time, the air heater does not need a compressor to pressurize, and the general fan can be used to meet the requirements, and the fuel is allowed to have a high impurity content; the air heater has a small unit capacity, and the unit capacity ranges from 20-50kw, and the system capacity can be increased or decreased according to local conditions; the structure is simple. , the number of parts is 40% less than that of internal combustion engines, and the price reduction space is large; the maintenance cost is low.
热气机在运行时,由于燃料在气缸外的燃烧室内连续燃烧,独立于燃气的工质通过加热器吸热,并按斯特林循环对外做功,因此避免了类似内燃机的爆震做功和间歇燃烧过程,从而实现了高效、低噪和低排放运行。高效:总能效率达到80%以上;低噪:1米处裸机噪音底于68dBA;低排放:尾气排放达到欧5标准。 When the heat engine is running, because the fuel burns continuously in the combustion chamber outside the cylinder, the working medium independent of the gas absorbs heat through the heater and acts externally according to the Stirling cycle, thus avoiding the knocking work and intermittent combustion similar to the internal combustion engine process, resulting in high-efficiency, low-noise and low-emission operation. High efficiency: the total energy efficiency reaches over 80%; low noise: the bare metal noise is below 68dBA at a distance of 1 meter; low emission: the exhaust emission meets the Euro 5 standard.
由于工质不燃烧,外燃机避免了传统内燃机的震爆做功问题,从而实现了高效率、低噪音、低污染和低运行成本。外燃机可以燃烧各种可燃气体,如:天然气、沼气、石油气、氢气、煤气等,也可燃烧柴油、液化石油气等液体燃料,还可以燃烧木材,以及利用太阳能等。只要热腔达到700℃,设备即可做功运行,环境温度越低,发电效率越高。外燃机最大的优点是出力和效率不受海拔高度影响,非常适合于高海拔地区使用。 Since the working fluid does not burn, the external combustion engine avoids the knocking work problem of the traditional internal combustion engine, thereby achieving high efficiency, low noise, low pollution and low operating cost. The external combustion engine can burn various combustible gases, such as: natural gas, biogas, petroleum gas, hydrogen, coal gas, etc., can also burn liquid fuels such as diesel oil and liquefied petroleum gas, can also burn wood, and utilize solar energy. As long as the thermal cavity reaches 700°C, the equipment can work and run. The lower the ambient temperature, the higher the power generation efficiency. The biggest advantage of the external combustion engine is that the output and efficiency are not affected by the altitude, which is very suitable for use in high altitude areas.
同时热气机尚存在的主要问题和缺点是:制造成本较高,工质密封技术较难,密封件的可靠性和寿命还存在问题,材料成本高,功率调节控制系统较复杂,机器较为笨重;膨胀室、压缩室、加热器、冷却室、再生器等的成本高,热量损失是内燃发动机的2-3倍等。 At the same time, the main problems and shortcomings of the hot air machine are: high manufacturing cost, difficult working fluid sealing technology, problems with the reliability and life of the seal, high material cost, complicated power adjustment and control system, and relatively heavy machine; The cost of expansion chamber, compression chamber, heater, cooling chamber, regenerator, etc. is high, and the heat loss is 2-3 times that of internal combustion engine, etc.
有机朗肯循环系统包括泵、蒸发器、膨胀机、发电机、冷凝器等。吸热器吸收太阳辐照,吸热器内换热介质温度升高,换热介质通过蒸发器把热量传给有机工质。有机工质在蒸发器中定压加热,高压的气态有机工质进入膨胀机膨胀做功,带动发电机发电;膨胀机尾部排出的有机工质进入冷凝器中定压冷凝,冷凝器出口的有机工质经过泵加压后进入蒸发器完成一次发电循环。 The organic Rankine cycle system includes pumps, evaporators, expanders, generators, condensers, etc. The heat absorber absorbs solar radiation, the temperature of the heat exchange medium in the heat absorber rises, and the heat exchange medium transfers heat to the organic working fluid through the evaporator. The organic working medium is heated at constant pressure in the evaporator, and the high-pressure gaseous organic working medium enters the expander to expand and do work, driving the generator to generate electricity; the organic working medium discharged from the tail of the expander enters the condenser for constant pressure condensation, and the organic working medium at the outlet of the condenser After being pressurized by the pump, the mass enters the evaporator to complete a power generation cycle.
有机朗肯循环系统存在转换效率不高,体积大,需要借助结构复杂的膨胀机做功。 The conversion efficiency of the organic Rankine cycle system is not high, the volume is large, and the expansion machine with a complex structure needs to be used to do work.
发明内容 Contents of the invention
本发明克服了斯特林发动机存在的膨胀室、压缩室、加热器、冷却室、再生器等的成本高,热量损失是内燃发动机的2-3倍等问题;克服了有机朗肯循环系统需要膨胀机或汽轮机,制造成本高的技术难题。本发明提出的双介质传导热能动力机器是现有单缸或多缸发动机结构,结合热气机和有机朗肯循环系统优点的动力设备。由吸热器把热能吸收后对气化反应器进行加热,使工质高温气化彭胀推动活塞产生动能做功。 The invention overcomes the high cost of the expansion chamber, compression chamber, heater, cooling chamber, regenerator, etc. in the Stirling engine, and the heat loss is 2-3 times that of the internal combustion engine; it overcomes the need for an organic Rankine cycle system. Expander or steam turbine, a technical problem with high manufacturing costs. The dual-medium conduction heat energy power machine proposed by the invention is a power device that combines the advantages of a heat engine and an organic Rankine cycle system with the existing single-cylinder or multi-cylinder engine structure. The gasification reactor is heated after absorbing the heat energy by the heat absorber, so that the high-temperature gasification of the working fluid expands and pushes the piston to generate kinetic energy to do work.
本发明提供了一种热能转换效率高、工质能循环使用、最大功率范围内能调整工质数量来调整输出功率、能通过调整温度进行调整输出功率、机器输出功率平稳的双介质传导热能动力机器。 The invention provides a dual-medium conduction thermal energy power plant with high thermal energy conversion efficiency, recyclable working fluid, adjustable output power by adjusting the quantity of working fluid within the maximum power range, adjustable output power by adjusting temperature, and stable machine output power. machine.
本发明采用的技术方案是:一种双介质传导热能动力机器,其特征是:包括吸热器、介质导热装置、气化装置、做功机构、冷却装置、传动装置和循环装置,吸热器通过介质导热保温管连接介质导热装置,介质导热装置设置在气化装置上,气化装置连接做功机构,做功机构连接冷却装置和传动装置,冷却装置连接循环装置,循环装置连接气化装置,传动装置关联循环装置,每完成一次循环,循环装置开启关闭一次;介质导热装置内设有热能传导介质,气化装置、冷却装置和循环装置内设有有机工质。 The technical solution adopted by the present invention is: a dual-medium conduction heat energy power machine, which is characterized in that it includes a heat absorber, a medium heat conduction device, a gasification device, a work mechanism, a cooling device, a transmission device and a circulation device, and the heat absorber passes through The medium heat-conducting heat preservation pipe is connected to the medium heat-conducting device, and the medium heat-conducting device is arranged on the gasification device. The gasification device is connected to the working mechanism, and the working mechanism is connected to the cooling device and the transmission device. The associated circulation device, every time a cycle is completed, the circulation device is opened and closed once; the heat conduction medium is provided in the medium heat conduction device, and the organic working medium is provided in the gasification device, the cooling device and the circulation device.
进一步,所述介质导热装置内的热能传导介质是导热油;气化装置、冷却装置和循环装置内的有机工质是氟利昂。 Further, the heat transfer medium in the medium heat conduction device is heat conduction oil; the organic working medium in the gasification device, cooling device and circulation device is Freon.
进一步,所述吸热器能吸收太阳能、地热、可燃物燃烧产生的高温气体、内燃机尾气、工厂排出的高温气体等热能。 Further, the heat absorber can absorb heat energy such as solar energy, geothermal heat, high-temperature gas generated by combustion of combustibles, exhaust gas of an internal combustion engine, high-temperature gas discharged from a factory, and the like.
进一步,所述介质导热装置包括连接气化反应器的介质导热保温管和设置在气缸外层的保温层。 Further, the medium heat conduction device includes a medium heat conduction insulation pipe connected to the gasification reactor and an insulation layer arranged on the outer layer of the cylinder.
进一步,所述气化装置包括压力壳、气化导热片、气孔、雾化器,气化导热片设置在压力壳上,气化导热片上阵列设有气孔,压力壳进气端设有雾化器。 Further, the gasification device includes a pressure shell, a gasification heat conduction sheet, an air hole, and an atomizer. The gasification heat conduction sheet is arranged on the pressure shell, and the gasification heat conduction sheet is provided with an array of air holes, and the air inlet end of the pressure shell is provided with an atomizer. device.
进一步,所述做功机构包括气缸和设在内部的活塞,设置在活塞上的活塞环,与活塞连接的连杆,与连杆连接的曲轴,设在曲轴内的轴承。 Further, the working mechanism includes a cylinder and a piston inside, a piston ring on the piston, a connecting rod connected to the piston, a crankshaft connected to the connecting rod, and a bearing inside the crankshaft.
进一步,所述冷却装置包括设置在气缸上的排气阀,通过管道与排气阀连接的冷疑器,通过管道与冷疑器连接的储液罐,排气阀关联传动轴,每完成一次循环排气阀开启关闭一次。 Further, the cooling device includes an exhaust valve arranged on the cylinder, a chiller connected to the exhaust valve through a pipeline, a liquid storage tank connected to the chiller through a pipeline, and the exhaust valve is associated with the transmission shaft. The cycle exhaust valve opens and closes once.
进一步,所述传动装置包括机壳上设置的轴承,设在曲轴内的轴承,固定在轴承上的传动轴。 Further, the transmission device includes a bearing arranged on the casing, a bearing arranged in the crankshaft, and a transmission shaft fixed on the bearing.
进一步,所述循环装置包括通过管道与储液罐连接的压力阀,通过管道与压力阀连接的雾化器。 Further, the circulation device includes a pressure valve connected to the liquid storage tank through a pipeline, and an atomizer connected to the pressure valve through a pipeline.
吸热器吸收太阳能、地热、可燃物燃烧产生的高温气体、内燃机尾气、工厂排出的高温气体等热能直接或者通过介质导热保温管传递热量给介质导热装置,介质导热保温管管道内设有流动的热能传导介质;介质导热装置分布在气化装置上;做功机构是由气缸、活塞、连杆、曲轴等组成;气化装置设置在气缸的上止点,气缸的上止点设有排气阀,排气阀关联传动轴,活塞到达气缸的下止点时,传动轴旋转一周推动排气阀开启关闭一次,气化的有机工质通过排气阀排出,排出的气态有机工质通过管道连接冷却装置,冷却装置使气化的有机工质液化;循环装置由管道、储液罐和压力阀组成,使有机工质在气化装置、做功机构、冷却装置和循环装置之间以液态有机工质和气态有机工质循环,传动装置包含传动轴和轴承,做功机构连接传动装置输出动能。 The heat absorber absorbs heat energy such as solar energy, geothermal heat, high-temperature gas produced by combustible combustion, internal combustion engine exhaust, high-temperature gas discharged from factories, etc., and transfers heat to the medium heat-conducting device directly or through the medium heat-conducting heat-preservation pipe. The heat conduction medium; the medium heat conduction device is distributed on the gasification device; the working mechanism is composed of a cylinder, piston, connecting rod, crankshaft, etc.; the gasification device is set at the top dead center of the cylinder, and the top dead center of the cylinder is equipped with an exhaust valve , the exhaust valve is associated with the transmission shaft. When the piston reaches the bottom dead center of the cylinder, the transmission shaft rotates one revolution to push the exhaust valve to open and close once. The gasified organic working medium is discharged through the exhaust valve, and the discharged gaseous organic working medium is connected through a pipeline. Cooling device, the cooling device liquefies the gasified organic working medium; the circulation device is composed of pipelines, liquid storage tanks and pressure valves, so that the organic working medium can be converted into a liquid organic working medium between the gasification device, the working mechanism, the cooling device and the circulation device Mass and gaseous organic working medium circulate, the transmission device includes a transmission shaft and bearings, and the work mechanism is connected to the transmission device to output kinetic energy.
上述双介质传导热能动力机器做功的方法如下: The method of doing work of the above-mentioned dual-medium conduction heat energy power machine is as follows:
1)加热步骤 是指吸热器吸收外界热源把液体介质加热至所需温度的过程; 1) Heating step refers to the process in which the heat absorber absorbs the external heat source to heat the liquid medium to the required temperature;
2)介质传导步骤 是指利用介质导热保温管把热能传导介质的热能传递至气化反应器,把气化反应器加热至雾化液体介质气化后能产生压力的气化温度; 2) The medium conduction step refers to using the medium heat-conducting insulation tube to transfer the heat energy of the heat transfer medium to the gasification reactor, and heating the gasification reactor to the vaporization temperature at which pressure can be generated after the atomized liquid medium is vaporized;
3)注液步骤 是指通过压力阀把液体介质加压到雾化器将液体介质均匀注入气化反应器的过程; 3) Liquid injection step refers to the process of pressurizing the liquid medium into the atomizer through the pressure valve to uniformly inject the liquid medium into the gasification reactor;
4)气化步骤 是指气化反应器内雾化的液体介质受热瞬间气化的过程; 4) Gasification step refers to the process of instantaneous gasification of the atomized liquid medium in the gasification reactor when heated;
5)做功步骤 是指液体工质受热气化后膨胀推动活塞从上止点到达下止点的过程; 5) The working step refers to the process in which the liquid working medium expands and pushes the piston from the top dead center to the bottom dead center after being heated and vaporized;
6)排气步骤 是指活塞到达下止点时打开排气阀,气体工质通过排气阀排出,通过飞轮惯性把活塞推到上止点并关闭排气阀的过程; 6) The exhaust step refers to the process of opening the exhaust valve when the piston reaches the bottom dead center, the gas working medium is discharged through the exhaust valve, and the piston is pushed to the top dead center by the inertia of the flywheel and the exhaust valve is closed;
7)冷却步骤 是指从排气阀排出的高温气体通过冷疑器液化的过程; 7) The cooling step refers to the process of liquefying the high-temperature gas discharged from the exhaust valve through the refrigerator;
8)通过以上1至7步骤循环工作,通过传动轴把动能输出。 8) Cycle through the above steps 1 to 7, and output the kinetic energy through the transmission shaft.
本发明的优点是:1.工质循环使用,无污染;2.热能转换效率65%-98%;3. 生产时能根据所需功率调整机器气缸容量和数量调整输出功率;4.在最达功率范围内能调整注液调整输出功率;5.该设备是对工质进行气化做功,整个过程不产生爆震;6.机器结构简单;7.该设备与现有内燃机最大的不同在于,热能在气缸外的燃烧室内连续燃烧或者太阳热能等,通过导热片传给工质,工质不直接参与燃烧,也不更换。 而内燃机的燃料则在燃烧室内间歇性燃烧,工质就是燃料,每一个工作循环都更换(即本发明液体工质加热转换气体工质,气体工质液化转换成液体工质),能替代常规能源消耗,经济效益高,节能环保,噪音小。 The advantages of the present invention are: 1. The working medium is recycled and pollution-free; 2. The heat energy conversion efficiency is 65%-98%; 3. The output power can be adjusted according to the required power of the machine cylinder capacity and quantity during production; 4. In the final stage The liquid injection can be adjusted to adjust the output power within the power range; 5. The equipment is used to gasify the working fluid, and the whole process does not produce knocking; 6. The machine structure is simple; 7. The biggest difference between this equipment and the existing internal combustion engine is that heat energy is continuously burned in the combustion chamber outside the cylinder or solar heat, etc., and is transmitted to the working medium through the heat conduction sheet, and the working medium does not directly participate in combustion and is not replaced. The fuel of the internal combustion engine is intermittently burned in the combustion chamber, and the working medium is the fuel, which is replaced every working cycle (that is, the liquid working medium of the present invention is heated to convert the gas working medium, and the gas working medium is liquefied and converted into a liquid working medium), which can replace conventional Energy consumption, high economic benefits, energy saving and environmental protection, low noise.
附图说明 Description of drawings
图1是本发明原理框图; Fig. 1 is a schematic block diagram of the present invention;
图2是本发明结构示意图; Fig. 2 is a structural representation of the present invention;
图3是本发明做功循环原理图; Fig. 3 is a schematic diagram of the working cycle of the present invention;
图4是本发明气化装置结构图; Fig. 4 is a structural diagram of a gasification device of the present invention;
图中:1为吸热器;2为气化导热片;3为保温层;4为缸盖;5为压力阀;6为雾化器;7为排气阀;8为气化反应器;9为气缸;10为活塞;11为活塞环;12为连接销;13为连杆;14为曲轴;15为轴承;16为机壳;17为冷疑器;18为传动轴;19为储液罐;20为介质导热保温管;21为热能传导介质;22为气孔;23为压力壳;101为吸热器;102为介质导热装置;103为气化装置;104为做功机构;105为传动装置;106为冷却装置;107为循环装置;201为加热步骤;202为介质传导步骤;203为注液步骤;204为气化步骤;205为做功步骤;206为排气步骤;207为冷却步骤。 In the figure: 1 is a heat absorber; 2 is a gasification heat conducting sheet; 3 is an insulation layer; 4 is a cylinder head; 5 is a pressure valve; 6 is an atomizer; 7 is an exhaust valve; 8 is a gasification reactor; 9 is a cylinder; 10 is a piston; 11 is a piston ring; 12 is a connecting pin; 13 is a connecting rod; 14 is a crankshaft; 15 is a bearing; 16 is a casing; 17 is a cooler; 18 is a transmission shaft; Liquid tank; 20 is a medium heat conduction insulation pipe; 21 is a heat transfer medium; 22 is an air hole; 23 is a pressure shell; 101 is a heat absorber; 102 is a medium heat conduction device; 106 is a cooling device; 107 is a circulation device; 201 is a heating step; 202 is a medium conduction step; 203 is a liquid injection step; 204 is a gasification step; 205 is a working step; 206 is an exhaust step; step.
具体实施方式 Detailed ways
参照附图1-3,本发明的实施方式是: With reference to accompanying drawing 1-3, embodiment of the present invention is:
一种双介质传导热能动力机器,由吸热器1、气化导热片2、保温层3、缸盖4、压力阀5、雾化器6、排气阀7、气化反应器8、气缸9、活塞10、活塞环11、连接销12、连杆13、曲轴14、轴承15、机壳16、冷疑器17、传动轴18、储液罐19、介质导热保温管20和热能传导介质21组成,气缸9内设有活塞10,活塞10设有活塞环11,活塞10通过连接销12连接连杆13,连杆13连接曲轴14,曲轴14设有轴承15,轴承15固定在传动轴18上,传动轴18通过轴承固定在机壳16上,传动轴18一端设有压力阀5;压力阀5一端通过介质导热保温管20连接雾化器6,另一端通过介质导热保温管20连接储液罐19,连接储液罐19的介质导热保温管20延伸至储液罐19下部;气缸9的缸壁真空,气缸9外层设有保温层3;气缸9上止点设有气化反应器8,由缸盖4固定;气化反应器8通过介质导热保温管20连接吸热器1,气缸9上止点侧壁设有排气阀7,排气阀7通过管道连接冷疑器17一端,冷疑器17另一端通过管道连接储液罐19;介质导热保温管20一端连接气化导热片2一端,另一端连接气化导热片2另一端;气化反应器8包括压力壳23、气化导热片2和气孔22;气化导热片2设置在压力壳23上,气化导热片2上阵列设有气孔22,压力壳23进气端设有雾化器6,雾化器6设置在气化反应器8顶层;介质导热保温管20内设有热能传导介质21。 A dual-medium conduction heat energy power machine, consisting of a heat absorber 1, a gasification heat conduction sheet 2, an insulation layer 3, a cylinder head 4, a pressure valve 5, an atomizer 6, an exhaust valve 7, a gasification reactor 8, and a cylinder 9. Piston 10, piston ring 11, connecting pin 12, connecting rod 13, crankshaft 14, bearing 15, casing 16, cooler 17, transmission shaft 18, liquid storage tank 19, medium heat conducting insulation pipe 20 and heat energy conducting medium 21, the cylinder 9 is provided with a piston 10, the piston 10 is provided with a piston ring 11, the piston 10 is connected to the connecting rod 13 through the connecting pin 12, the connecting rod 13 is connected to the crankshaft 14, the crankshaft 14 is provided with a bearing 15, and the bearing 15 is fixed on the transmission shaft 18, the transmission shaft 18 is fixed on the casing 16 through bearings, and one end of the transmission shaft 18 is provided with a pressure valve 5; Liquid storage tank 19, the medium heat conduction insulation pipe 20 connected to liquid storage tank 19 extends to the bottom of liquid storage tank 19; the cylinder wall of cylinder 9 is vacuum, and the outer layer of cylinder 9 is provided with insulation layer 3; The reactor 8 is fixed by the cylinder head 4; the gasification reactor 8 is connected to the heat absorber 1 through the medium heat-conducting insulation pipe 20, and the side wall of the top dead center of the cylinder 9 is provided with an exhaust valve 7, and the exhaust valve 7 is connected to the refrigerator through a pipeline One end of the cooler 17, the other end of the cooler 17 is connected to the liquid storage tank 19 through a pipeline; one end of the medium heat conduction insulation pipe 20 is connected to one end of the gasification heat conducting sheet 2, and the other end is connected to the other end of the gasification heat conducting sheet 2; the gasification reactor 8 includes a pressure Shell 23, gasification heat conduction sheet 2 and air hole 22; vaporization heat conduction sheet 2 is arranged on pressure shell 23, gasification heat conduction sheet 2 is provided with an array of air holes 22, pressure shell 23 inlet end is provided with atomizer 6, mist The carburetor 6 is arranged on the top layer of the gasification reactor 8; the heat transfer medium 21 is arranged in the medium heat conduction insulation pipe 20 .
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| CN101169044A (en) * | 2006-10-26 | 2008-04-30 | 赵绕棋 | Arc machine in-cylinder positioning electrode discharging device cylinder power machine |
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