CN103924947B - Hollow submersible motor under the screw pump oil production device - Google Patents
Hollow submersible motor under the screw pump oil production device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种油田采油装置,尤其涉及一种新型电动潜油螺杆泵采油装置。The invention relates to an oil production device for an oil field, in particular to a novel electric submersible screw pump oil production device.
背景技术Background technique
现有技术中将电机置于井下的潜油螺杆泵采油系统,井下的潜油电机通过减速器或者直接通过连轴器带动螺杆泵转子旋转,井下的潜油电机置于最底部,螺杆泵置于上部,这种技术取消了抽油杆,但因其传动链较长,减速器和螺杆泵外径尺寸在在5.5"套管采油井中应用受限,工作轴和连轴器受压工作,工作轴、连轴器和减速器很容易发生故障,寿命短,特别是油井产量较低时潜油电机散热不好,影响整机使用寿命。为了解决上述问题,充分发挥电动潜油螺杆泵采油系统的优越性,避免工作轴、连轴器和减速器出现故障问题,本发明开发了一种新型电动潜油螺杆泵采油系统。In the existing technology, the motor is placed in the downhole submersible screw pump oil production system. The downhole submersible motor drives the rotor of the screw pump to rotate through the reducer or directly through the coupling. The downhole submersible motor is placed at the bottom, and the screw pump is placed In the upper part, this technology cancels the sucker rod, but because of the long transmission chain, the outer diameter of the reducer and screw pump is limited in the application of 5.5" casing production wells, and the working shaft and coupling work under pressure. The working shaft, coupling and reducer are prone to failure and have a short life, especially when the oil well output is low, the heat dissipation of the submersible motor is not good, which affects the service life of the whole machine. In order to solve the above problems, the electric submersible screw pump should be fully utilized The superiority of the system avoids the failure of the working shaft, the coupling and the reducer. The present invention has developed a new type of electric submersible screw pump oil recovery system.
发明内容Contents of the invention
本发明的目的是提供一种可以增加电机、工作轴和连轴器等动力传动部件工作能力和可靠性的空心潜油电动机下置螺杆泵采油装置。The object of the present invention is to provide a screw pump oil extraction device with a hollow submersible motor under it, which can increase the working capacity and reliability of power transmission components such as motors, working shafts and couplings.
本发明所采用的技术方案是:它由油管、油管扶正器、机械密封、电机保护器上接头、电机保护器空心轴、轴连接器、电机保护器壳体、电机保护器下接头、螺钉、潜油电机头、潜油电机空心轴、电机定子、潜油电机下接头、空心轴传动装置上接头、空心轴传递装置轴、轴承组、空心轴传动装置中接头、轴承、空心轴传动装置下接头、带孔轴连接器、油管接箍、柔性轴或者连轴器、柔性轴装置壳体、螺杆泵转子、螺杆泵定子、筛管、井下锚定工具组成;其中油管、电机保护器上接头、电机保护器壳体、电机保护器下接头之间为螺纹连接,油管扶正器套在油管外部,电机保护器下接头与潜油电机头利用螺钉法兰连接,潜油电机头与潜油电机定子、潜油电机下接头之间为螺纹连接,潜油电机下接头与空心轴传动装置上接头利用螺钉法兰连接,空心轴传动装置上接头、空心轴传动装置中接头、空心轴传动装置下接头之间为螺纹连接,空心轴传动装置下接头、柔性轴装置壳体、螺杆泵定子、筛管、井下锚定工具之间通过油管接箍连接;电机保护器空心轴、潜油电机空心轴、空心轴传递装置轴之间通过轴连接器连接,利用轴承组和轴承扶正承载,空心轴传递装置轴、柔性轴与螺杆泵转子通过带孔轴连接器连接,电机保护器空心轴与电机保护器上接头和空心轴传递装置轴与空心轴传动装置上接头通过机械密封密封,电机保护器空心轴、潜油电机空心轴、空心轴传递装置轴通过轴连接器相互连接。The technical solution adopted in the present invention is: it consists of oil pipe, oil pipe centralizer, mechanical seal, motor protector upper joint, motor protector hollow shaft, shaft connector, motor protector shell, motor protector lower joint, screw, Submersible motor head, hollow shaft of submersible motor, motor stator, lower joint of submersible motor, upper joint of hollow shaft transmission device, shaft of hollow shaft transmission device, bearing group, middle joint of hollow shaft transmission device, bearing, lower part of hollow shaft transmission device Joints, shaft connectors with holes, tubing collars, flexible shafts or couplings, flexible shaft device housings, screw pump rotors, screw pump stators, screen pipes, and downhole anchoring tools; among them, tubing and motor protector upper joints 1. The shell of the motor protector and the lower joint of the motor protector are threadedly connected. The oil pipe centralizer is set outside the oil pipe. The lower joint of the motor protector and the submersible motor head are connected by screw flanges. The stator and the lower joint of the submersible motor are threaded, the lower joint of the submersible motor and the upper joint of the hollow shaft transmission are connected by screw flanges, the upper joint of the hollow shaft transmission, the middle joint of the hollow shaft transmission, and the lower joint of the hollow shaft transmission The joints are connected by threads, and the lower joint of the hollow shaft transmission device, the flexible shaft device shell, the screw pump stator, the screen pipe, and the downhole anchoring tool are connected by the oil pipe collar; the hollow shaft of the motor protector and the hollow shaft of the submersible motor 1. The shafts of the hollow shaft transmission device are connected through shaft connectors, and the bearing group and bearings are used to straighten the load. The shaft of the hollow shaft transmission device, the flexible shaft and the rotor of the screw pump are connected through the shaft connector with holes. The motor protector protects the hollow shaft and the motor. The upper joint of the device and the shaft of the hollow shaft transmission device and the upper joint of the hollow shaft transmission device are sealed by a mechanical seal, and the hollow shaft of the motor protector, the hollow shaft of the submersible motor, and the shaft of the hollow shaft transmission device are connected to each other through a shaft connector.
油管扶正器为刚性扶正器或者非刚性扶正器。The tubing centralizer is a rigid centralizer or a non-rigid centralizer.
电机保护器空心轴、潜油电机空心轴、空心轴传递装置轴和为密闭空心轴。The hollow shaft of the motor protector, the hollow shaft of the submersible motor, the shaft of the hollow shaft transmission device and the airtight hollow shaft.
柔性轴或者连轴器为万向联轴器或者长柔性杆。The flexible shaft or coupling is a universal joint or a long flexible rod.
井下锚定工具为卡瓦式锚定工具或者旋转式锚定工具或者扭矩锚等油管锚定工具。The downhole anchoring tool is a tubing anchoring tool such as a slip anchoring tool, a rotary anchoring tool, or a torque anchor.
本发明与已有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:
1)本发明将油流通道置于电机转子和传动轴内部,从而可放大螺杆泵、空心轴柔性传动装置、电机等各部分设备外型尺寸,增加设备工作能力和可靠性。1) In the present invention, the oil flow channel is placed inside the motor rotor and transmission shaft, so that the external dimensions of various parts of the equipment such as the screw pump, the hollow shaft flexible transmission device, and the motor can be enlarged, and the working capacity and reliability of the equipment can be increased.
2)传动轴和连接器只承受拉力和扭矩,不存在受压失稳问题,提高了系统的可靠性。2) The transmission shaft and connector only bear tension and torque, and there is no problem of instability under pressure, which improves the reliability of the system.
3)系统去除了抽油杆柱,提高了采油系统效率,降低了能耗,消除了地面安全风险,节约了生产成本,方便了管理。3) The system removes the sucker rod string, improves the efficiency of the oil production system, reduces energy consumption, eliminates ground safety risks, saves production costs, and facilitates management.
附图说明Description of drawings
图1是本发明结构示意图;图2是本发明现场应用示意图。Fig. 1 is a schematic diagram of the structure of the present invention; Fig. 2 is a schematic diagram of the field application of the present invention.
具体实施方式detailed description
以下结合附图对本发明做进一步详述,它由油管1、油管扶正器2、机械密封3、电机保护器上接头4、电机保护器空心轴5、轴连接器6、电机保护器壳体7、电机保护器下接头8、螺钉9、潜油电机头10、潜油电机空心轴11、电机定子12、潜油电机下接头13、空心轴传动装置上接头14、空心轴传递装置轴15、轴承组16、空心轴传动装置中接头17、轴承18、空心轴传动装置下接头19、带孔轴连接器20、油管接箍21、柔性轴或者连轴器22、柔性轴装置壳体23、螺杆泵转子24、螺杆泵定子25、筛管26、井下锚定工具27组成;其中油管1、电机保护器上接头4、电机保护器壳体7、电机保护器下接头8之间为螺纹连接,油管扶正器2套在油管1外部,电机保护器下接头8与潜油电机头10利用螺钉9法兰连接,潜油电机头10与潜油电机定子12、潜油电机下接头13之间为螺纹连接,潜油电机下接头13与空心轴传动装置上接头14利用螺钉9法兰连接,空心轴传动装置上接头14、空心轴传动装置中接头17、空心轴传动装置下接头19之间为螺纹连接,空心轴传动装置下接头19、柔性轴装置壳体23、螺杆泵定子25、筛管26、井下锚定工具27之间通过油管接箍21连接;电机保护器空心轴5、潜油电机空心轴11、空心轴传递装置轴15之间通过轴连接器6连接,利用轴承组16和轴承18扶正承载,空心轴传递装置轴15、柔性轴22与螺杆泵转子24通过带孔轴连接器20连接,电机保护器空心轴5与电机保护器上接头4和空心轴传递装置轴15与空心轴传动装置上接头14通过机械密封3密封,电机保护器空心轴5、潜油电机空心轴11、空心轴传递装置轴15通过轴连接器6相互连接。The present invention is described in further detail below in conjunction with the accompanying drawings, which consists of oil pipe 1, oil pipe centralizer 2, mechanical seal 3, motor protector upper joint 4, motor protector hollow shaft 5, shaft connector 6, motor protector housing 7 , motor protector lower joint 8, screw 9, submersible motor head 10, submersible motor hollow shaft 11, motor stator 12, submersible motor lower joint 13, hollow shaft transmission upper joint 14, hollow shaft transmission device shaft 15, Bearing group 16, middle joint 17 of hollow shaft transmission device, bearing 18, lower joint 19 of hollow shaft transmission device, shaft connector with hole 20, oil pipe coupling 21, flexible shaft or coupling 22, flexible shaft device housing 23, Screw pump rotor 24, screw pump stator 25, screen pipe 26, downhole anchor tool 27; oil pipe 1, motor protector upper joint 4, motor protector housing 7, motor protector lower joint 8 are threaded connections , the oil pipe centralizer 2 is set outside the oil pipe 1, the lower joint 8 of the motor protector is connected to the submersible motor head 10 by means of screws 9 flange connection, between the submersible motor head 10 and the stator 12 of the submersible motor, and the lower joint 13 of the submersible motor For screw connection, the lower joint 13 of the submersible motor and the upper joint 14 of the hollow shaft transmission are connected by screws 9 flanges, and the upper joint 14 of the hollow shaft transmission, the middle joint 17 of the hollow shaft transmission, and the lower joint 19 of the hollow shaft transmission It is threaded connection, the lower joint 19 of the hollow shaft transmission device, the flexible shaft device housing 23, the screw pump stator 25, the screen pipe 26, and the downhole anchoring tool 27 are connected through the tubing collar 21; the motor protector hollow shaft 5, submerged The hollow shaft 11 of the oil motor and the shaft 15 of the hollow shaft transmission device are connected through the shaft connector 6, and the bearing group 16 and the bearing 18 are used to support the load. The hollow shaft transmission device shaft 15, the flexible shaft 22 and the screw pump rotor 24 pass through the shaft with holes. The connector 20 is connected, the hollow shaft 5 of the motor protector is connected to the upper joint 4 of the motor protector, and the shaft 15 of the hollow shaft transmission device is sealed with the upper joint 14 of the hollow shaft transmission device through the mechanical seal 3. The hollow shaft 5 of the motor protector and the hollow shaft of the submersible motor The shaft 11 and the hollow shaft transfer device shaft 15 are connected to each other via the shaft connector 6 .
油管扶正器2为刚性扶正器或者非刚性扶正器,可以穿越潜油电缆和测试电缆。The tubing centralizer 2 is a rigid centralizer or a non-rigid centralizer, which can pass through the submersible oil cable and the test cable.
电机保护器空心轴5、潜油电机空心轴11、空心轴传递装置轴15为密闭空心轴,其内腔可用于生产液流出通道。The hollow shaft 5 of the motor protector, the hollow shaft 11 of the oil submersible motor, and the shaft 15 of the hollow shaft transmission device are airtight hollow shafts, and their inner chambers can be used as production fluid outflow channels.
柔性轴或者连轴器22为万向联轴器或者长柔性杆。The flexible shaft or coupling 22 is a universal joint or a long flexible rod.
井下锚定工具27为卡瓦式锚定工具或者旋转式锚定工具或者扭矩锚等油管锚定工具。The downhole anchoring tool 27 is a tubing anchoring tool such as a slip anchoring tool, a rotary anchoring tool, or a torque anchor.
现场使用时,地面连接方式为电机控制柜31、接线盒30、井口装置29、潜油电缆28、本发明的油管1。工作时,地面动力通过电机控制柜31、接线盒30、井口装置29、潜油电缆28传递给井下潜油电机,潜油电机空心轴11旋转带动空心轴传递装置轴15、柔性轴或者连轴器22、螺杆泵转子24旋转,将井液由地下通过空心轴通道和油管1举升到地面。其中螺杆泵的转速由电机控制柜31进行无级调速实现。During on-site use, the ground connection mode is a motor control cabinet 31, a junction box 30, a wellhead device 29, a submersible cable 28, and the oil pipe 1 of the present invention. When working, ground power is transmitted to the downhole submersible motor through the motor control cabinet 31, junction box 30, wellhead device 29, and submersible cable 28, and the hollow shaft 11 of the submersible motor rotates to drive the hollow shaft transmission device shaft 15, flexible shaft or connecting shaft The device 22 and the screw pump rotor 24 rotate to lift the well fluid from underground to the surface through the hollow shaft channel and oil pipe 1. Wherein, the speed of the screw pump is realized by the stepless speed regulation of the motor control cabinet 31 .
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| CN104265244B (en) * | 2014-09-14 | 2016-12-07 | 哈尔滨理工大学 | Down-hole latent oil multistage lifting type oil pumping system and collocation method |
| CN105239979B (en) * | 2015-10-15 | 2018-02-02 | 中国石油天然气股份有限公司 | An electronically controlled steam distribution valve |
| CN105715545B (en) * | 2015-12-25 | 2018-09-04 | 中国石油天然气股份有限公司 | A kind of universal joint transmission device of submersible direct drive screw pump |
| CN105673483B (en) * | 2016-03-31 | 2018-11-16 | 中国石油天然气股份有限公司 | A flexible shaft transmission device for submersible direct drive screw pump |
| CN107461333B (en) * | 2017-09-19 | 2019-02-12 | 东北石油大学 | An integrated submersible direct drive screw pump |
| CN107620703B (en) * | 2017-10-10 | 2023-05-26 | 中国石油天然气股份有限公司 | Machine-pump integrated submersible direct-drive screw pump oil recovery device and method |
| CN108708851A (en) * | 2018-05-25 | 2018-10-26 | 西南石油大学 | A kind of heavy crude heat extraction multistage overlength submersible screw pumping system |
| CN109861452A (en) * | 2019-02-23 | 2019-06-07 | 中国石油大学(华东) | A permanent magnet motor for subsea drilling |
| CN113605861A (en) * | 2021-08-30 | 2021-11-05 | 杭州乾景科技有限公司 | Novel electric submersible screw pump oil production system |
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