CN103921804A - Quickly-replaceable window for high-speed train - Google Patents

Quickly-replaceable window for high-speed train Download PDF

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Publication number
CN103921804A
CN103921804A CN201410148896.8A CN201410148896A CN103921804A CN 103921804 A CN103921804 A CN 103921804A CN 201410148896 A CN201410148896 A CN 201410148896A CN 103921804 A CN103921804 A CN 103921804A
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glass
frame
housing
outer frame
mounting hole
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CN103921804B (en
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吴贲华
王银茂
孙卫东
尤星宇
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Jiangsu Iron Anchor Technology Co ltd
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Jiangsu Tiemao Glass Co Ltd
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Abstract

一种高速列车可快速更换车窗,包括玻璃与窗框,其特征在于,窗框包括外框和内框;外框的外凸缘与车体之间密封粘接,外框的内凸缘设有一圈安装孔;内框外凸缘在与外框的内凸缘重叠并在外框内凸缘安装孔对应处也设有安装孔,且与外框之间通过安装孔用紧固螺钉连接,玻璃与内框之间密封粘接;玻璃边缘与车体之间用密封胶密封。本发明的有益效果是车窗玻璃破损可以直接更换带有玻璃的内框组成,内框与外框用螺钉连接,装卸简便快捷,能够实现车窗的快速更换;并且换下的内框可以重复利用,提高维修效率的同时又节约了成本,外框结构稳固,减震性强,其固定组成可以调节车体与玻璃间的平面度,设计合理。

A high-speed train window that can be quickly replaced, including glass and a window frame, is characterized in that the window frame includes an outer frame and an inner frame; the outer flange of the outer frame is sealed and bonded to the car body, and the inner flange of the outer frame There is a circle of mounting holes; the outer flange of the inner frame overlaps with the inner flange of the outer frame and is also provided with a mounting hole corresponding to the mounting hole of the inner flange of the outer frame, and is connected with the outer frame by fastening screws through the mounting holes , The glass and the inner frame are sealed and bonded; the glass edge and the car body are sealed with a sealant. The beneficial effect of the present invention is that the damage of the window glass can directly replace the inner frame with glass, the inner frame and the outer frame are connected by screws, the assembly and disassembly is simple and fast, and the rapid replacement of the window can be realized; and the replaced inner frame can be repeated Utilization improves maintenance efficiency and saves cost at the same time. The outer frame structure is stable and has strong shock absorption. Its fixed components can adjust the flatness between the car body and the glass, and the design is reasonable.

Description

高速列车可快速更换车窗High-speed trains can quickly replace windows

技术领域technical field

本发明涉及高速列车车窗更换技术领域,具体为一种高速列车可快速更换车窗。The invention relates to the technical field of window replacement for high-speed trains, in particular to a window that can be quickly replaced for high-speed trains.

背景技术Background technique

随着社会的进步和时代的发展,中国动车、高铁等高速列车正逐步地遍布大江南北,高速列车运行时时速达到几百公里,运行过程中意外破损的情况较多。现有技术中,高速列车的前挡玻璃是用结构胶直接粘接到车体上的,更换时,需要先从车体上拆除用高强度胶粘接的玻璃,然后清除残胶,之后再更换新的玻璃,最后灌注结构胶底层胶、使之固化,再灌注结构胶面层胶、使面层胶安全固化等,结构胶的固化时间为3-5天。With the progress of society and the development of the times, high-speed trains such as high-speed trains and high-speed rails in China are gradually spreading across the country. The speed of high-speed trains reaches hundreds of kilometers per hour, and there are many cases of accidental damage during operation. In the prior art, the front glass of a high-speed train is directly bonded to the car body with structural glue. When replacing it, it is necessary to remove the glass bonded with high-strength glue from the car body first, then remove the residual glue, and then replace it. Replace with new glass, and finally pour the bottom layer of the structural adhesive to cure it, then pour the surface layer of the structural adhesive to cure the surface adhesive safely, etc. The curing time of the structural adhesive is 3-5 days.

整个流程需要的时间较长,更换期间列车停滞对客运情况和营业收入都会产生一定影响,所以无论是高速列车运营部门还是制造方都希望设计一种新的高速列车车窗结构,实现车窗的快速更换。The whole process takes a long time, and train stagnation during the replacement period will have a certain impact on passenger traffic and operating income. Therefore, both the high-speed train operation department and the manufacturer hope to design a new high-speed train window structure to realize the window structure. Quick change.

发明内容Contents of the invention

本发明的目的在于针对现有城际列车、动车、高速列车车窗无法实现快速更换的情况,提供一种可快速更换的车窗结构,从而减少维修时间,提高维护效率。The purpose of the present invention is to provide a window structure that can be quickly replaced in view of the situation that the windows of the existing intercity trains, bullet trains, and high-speed trains cannot be quickly replaced, thereby reducing maintenance time and improving maintenance efficiency.

本发明是这样实现的:The present invention is achieved like this:

一种高速列车可快速更换车窗,包括玻璃与窗框,其特征在于,窗框包括外框和内框;外框的外凸缘与车体之间密封粘接,外框内凸缘设有一圈安装孔;内框外凸缘在与外框的内凸缘重叠并在外框内凸缘安装孔对应处也设有安装孔,且与外框之间通过安装孔用紧固螺钉连接,玻璃与内框之间密封粘接;玻璃边缘与车体之间用密封胶密封。A high-speed train window that can be quickly replaced, including glass and a window frame, is characterized in that the window frame includes an outer frame and an inner frame; the outer flange of the outer frame is sealed and bonded to the car body, and the inner flange of the outer frame is There is a circle of mounting holes; the outer flange of the inner frame overlaps with the inner flange of the outer frame and is also provided with mounting holes corresponding to the mounting holes of the inner flange of the outer frame, and is connected with the outer frame by fastening screws through the mounting holes. The glass and the inner frame are sealed and bonded; the glass edge and the car body are sealed with a sealant.

动车与高铁等高速列车其要求玻璃与车体平齐以降低风阻,由于玻璃与边框采用密封胶粘接,涂抹后还要压紧,造成密封胶厚度不易控制,进而简单调整玻璃与车体的平齐比较困难和烦琐。因此,更进一步的,在外框外侧壁设有螺钉安装孔和齿轮卡槽,螺钉安装孔内安装有调节螺钉;外框上还装置固定组成,固定组成包括两个固定块,固定块下端设有半圈轮齿,两个固定块之间通过连接轴连接,连接轴通过螺孔装在调节螺钉上;固定块的轮齿与齿轮卡槽啮合,旋转调节螺钉时固定组成能够沿着齿轮卡槽转动以调节玻璃与车体之间的平面度。High-speed trains such as high-speed trains and high-speed trains require the glass to be flush with the car body to reduce wind resistance. Since the glass and the frame are bonded with sealant, they must be pressed after application, making it difficult to control the thickness of the sealant, and then simply adjust the distance between the glass and the car body. Leveling is more difficult and cumbersome. Therefore, further, screw mounting holes and gear slots are provided on the outer wall of the outer frame, and adjusting screws are installed in the screw mounting holes; a fixed component is also installed on the outer frame, and the fixed component includes two fixed blocks, and the lower end of the fixed block is provided with a A half-circle of gear teeth, the two fixed blocks are connected by a connecting shaft, and the connecting shaft is mounted on the adjusting screw through a screw hole; the teeth of the fixed block are meshed with the gear slot, and when the adjusting screw is rotated, the fixed composition can move along the gear slot Turn to adjust the flatness between the glass and the body.

更进一步的,固定块对应车体边缘的一侧设有固定胶块,所述连接轴两端在固定块外侧设置有开口挡圈。Furthermore, a fixed rubber block is provided on the side of the fixed block corresponding to the edge of the vehicle body, and open retaining rings are provided on the outer sides of the fixed block at both ends of the connecting shaft.

更进一步的,所述外框为中空型材。Furthermore, the outer frame is a hollow profile.

更进一步的,所述内框四周贴有一圈胶带,胶带覆盖在紧固螺钉上。Furthermore, a circle of adhesive tape is pasted around the inner frame, and the adhesive tape covers the fastening screws.

本发明的有益效果是车窗玻璃破损可以直接更换带有玻璃的内框组成,内框与外框用螺钉连接,装卸简便快捷,能够实现车窗的快速更换;并且换下的内框可以重复利用,提高维修效率的同时又节约了成本,外框结构稳固,减震性强;通过调节螺钉调节固定组成可以调节玻璃与车体之间的的平面度,设计合理,操作简便。The beneficial effect of the present invention is that the damage of the window glass can directly replace the inner frame with glass, the inner frame and the outer frame are connected by screws, the assembly and disassembly is simple and fast, and the rapid replacement of the window can be realized; and the replaced inner frame can be repeated Utilization improves the maintenance efficiency and saves cost at the same time. The outer frame structure is stable and the shock absorption is strong; the flatness between the glass and the car body can be adjusted by adjusting the fixed composition through the adjustment screw, the design is reasonable, and the operation is easy.

附图说明Description of drawings

图1为本发明所提供高速列车可快速更换车窗的剖视图;Fig. 1 is the sectional view that the high-speed train provided by the present invention can replace the car window quickly;

图2为图1中所示固定组成的俯视图;Fig. 2 is a top view of the fixed composition shown in Fig. 1;

图3为图2中所述固定组成沿A-A线的剖视图。Fig. 3 is a cross-sectional view of the fixed assembly in Fig. 2 along line A-A.

图中:In the picture:

1.车体;2.内框;3.外框;4.固定组成;5.车窗玻璃;6.密封胶;7.调节螺钉;8.固定块;9.连接轴;10.开口挡圈;11.固定胶块;12.胶带。1. Car body; 2. Inner frame; 3. Outer frame; 4. Fixing components; 5. Window glass; 6. Sealant; 7. Adjusting screw; 8. Fixing block; 9. Connecting shaft; 10. Opening block circle; 11. fixed rubber block; 12. adhesive tape.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

一种高速列车可快速更换车窗,包括玻璃与窗框,其特征在于,窗框包括外框3和内框2;外框3的外凸缘与车体1之间密封粘接,外框3的内凸缘设有一圈安装孔;内框2外凸缘在与外框3的内凸缘重叠并在外框3内凸缘安装孔对应处也设有安装孔,且与外框3之间通过安装孔用紧固螺钉连接,玻璃5与内框2之间密封粘接;玻璃5边缘与车体1之间用密封胶密封。A high-speed train window that can be quickly replaced, including glass and a window frame, is characterized in that the window frame includes an outer frame 3 and an inner frame 2; the outer flange of the outer frame 3 is sealed and bonded to the car body 1, and the outer frame The inner flange of 3 is provided with a circle of mounting holes; the outer flange of inner frame 2 overlaps with the inner flange of outer frame 3 and is also provided with mounting holes corresponding to the mounting holes of the inner flange of outer frame 3, and is connected with outer frame 3 The gaps are connected with fastening screws through the mounting holes, and the glass 5 and the inner frame 2 are sealed and bonded; the edge of the glass 5 and the car body 1 are sealed with a sealant.

外框3外侧壁设有螺钉安装孔和齿轮卡槽,螺钉安装孔内安装有调节螺钉7;外框3上还装置固定组成4,固定组成4包括两个固定块8,固定块8下端设有半圈轮齿,两个固定块8之间通过连接轴9连接,连接轴9通过螺孔装置在调节螺钉7上;固定块8的轮齿与齿轮卡槽啮合,安装时两固定块8与调节螺钉7平行,旋转调节螺钉7时固定组成4能够沿着齿轮卡槽转动以调节玻璃5与车体1之间的平面度,连接轴两端在固定块8外侧设置有开口挡圈10限定固定块8的转动,直至车体1内边缘位于所述固定块8外的凸缘与外框3外凸缘之间且被夹紧为止,固定块8上对应车体1边缘的一侧设有固定胶块11,在固定块8旋转至与车体1接触时起缓冲作用。The outer wall of the outer frame 3 is provided with a screw mounting hole and a gear slot, and an adjusting screw 7 is installed in the screw mounting hole; a fixed component 4 is also installed on the outer frame 3, and the fixed component 4 includes two fixed blocks 8, and the lower end of the fixed block 8 is provided with There is a half circle of gear teeth, and the two fixed blocks 8 are connected by a connecting shaft 9, and the connecting shaft 9 is installed on the adjusting screw 7 through a screw hole; the teeth of the fixed block 8 mesh with the gear slot, and the two fixed blocks 8 Parallel to the adjustment screw 7, when the adjustment screw 7 is rotated, the fixed component 4 can rotate along the gear slot to adjust the flatness between the glass 5 and the car body 1, and the two ends of the connecting shaft are provided with an open retaining ring 10 on the outside of the fixed block 8 Limit the rotation of the fixed block 8 until the inner edge of the car body 1 is located between the outer flange of the fixed block 8 and the outer flange of the outer frame 3 and is clamped, the side of the fixed block 8 corresponding to the edge of the car body 1 A fixed rubber block 11 is provided to act as a buffer when the fixed block 8 rotates to contact with the vehicle body 1 .

外框3的结构优选为结构稳固且减震性强的双层中空结构,但也可以是单层结构,或者采用其它设计合理的结构型材。The structure of the outer frame 3 is preferably a double-layer hollow structure with stable structure and strong shock absorption, but it can also be a single-layer structure, or adopt other reasonably designed structural profiles.

装配时,将外框3与车体1密封粘接。通过固定组成4调节车体1与玻璃5之间的平面度,然后将内框2组装到外框3上,用紧固螺钉通过内框2与外框3上的安装孔将内框2与外框3固定,之后在内框2四周边缘贴一圈Cod471黄色胶带12,胶带12覆盖在紧固螺钉上,避免在打密封胶6时紧固螺钉被密封胶6覆盖,造成拆卸困难;最后打上密封胶6,密封胶的固化时间为半小时左右。During assembly, the outer frame 3 and the vehicle body 1 are hermetically bonded. Adjust the flatness between the car body 1 and the glass 5 by fixing the composition 4, then assemble the inner frame 2 on the outer frame 3, and use fastening screws to pass the mounting holes on the inner frame 2 and the outer frame 3 to connect the inner frame 2 to the outer frame 3. The outer frame 3 is fixed, and then a circle of Cod471 yellow tape 12 is pasted around the edge of the inner frame 2, and the tape 12 is covered on the fastening screw, so as to avoid the fastening screw being covered by the sealant 6 when the sealant 6 is applied, resulting in difficulty in disassembly; finally Put on the sealant 6, and the curing time of the sealant is about half an hour.

安装过程中,旋转调节螺钉7控制固定组成4的转动,通过固定组成的旋转角度,可以改变固定块与外框外凸缘之间形成的间隙大小,由于外框与车体之间密封胶有弹性,继而微调车体与玻璃5之间的平面度,整个外框3上设置10个左右的固定组成4。During the installation process, the rotating adjustment screw 7 controls the rotation of the fixed component 4, and the size of the gap formed between the fixed block and the outer flange of the outer frame can be changed through the rotation angle of the fixed component. Elasticity, and then fine-tune the flatness between the car body and the glass 5, and set about 10 fixed components 4 on the entire outer frame 3.

当玻璃5遭遇损坏需更换时,则先将密封胶6清理干净,直至看到内框2上的一圈Cod471黄色胶带12,撕掉Cod471黄色胶带12,然后拆掉紧固螺钉,将内框2取出,重新装配带有玻璃5的内框组成,拆卸后重新装配的整个流程不超过2小时,与现有技术相比很大程度上缩减了车窗的更换时间。When the glass 5 encounters damage and needs to be replaced, the sealant 6 is cleaned up until a circle of Cod471 yellow tape 12 on the inner frame 2 is seen, the Cod471 yellow tape 12 is torn off, and then the fastening screws are removed, and the inner frame 2. Take out and reassemble the inner frame with glass 5. The whole process of reassembling after disassembly is no more than 2 hours, which greatly reduces the replacement time of the window compared with the prior art.

以上对本发明进行了详细介绍,本文中对本发明的原理及实施方式进行了阐述,以上说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The present invention has been introduced in detail above, and the principles and implementation modes of the present invention are described herein. The above description is only used to help understand the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (5)

1. a high speed train fast changeable vehicle window, comprises glass and window frame, it is characterized in that, window frame comprises housing and inside casing; Between the outward flange of housing and car body, seal bondingly, the inward flange of housing is provided with a circle mounting hole; Inside casing outward flange is overlapping and be also provided with mounting hole in housing inward flange mounting hole corresponding position at the inward flange with housing, and with housing between by mounting hole, with tightening screw, be connected, between glass and inside casing, seal bonding; Between glass edge and car body, use sealant sealing.
2. high speed train fast changeable vehicle window according to claim 1, is characterized in that, housing lateral wall is provided with screw mounting hole and gear draw-in groove, and set screw is installed in screw mounting hole; On housing, returning apparatus is fixing forms, and fixedly composition comprises two fixed blocks, and fixed block lower end is provided with the half-turn gear teeth, between two fixed blocks, by adapter shaft, connect, adapter shaft by screw device in set screw; The gear teeth of fixed block and the engagement of gear draw-in groove, during rotation set screw, fixedly composition can rotate along gear draw-in groove.
3. high speed train fast changeable vehicle window according to claim 2, is characterized in that, on fixed block, a side at corresponding car body edge is provided with fixedly blob of viscose, and there is split washer at described adapter shaft two ends in fixed block arranged outside.
4. high speed train fast changeable vehicle window according to claim 3, is characterized in that, described housing is hollow material.
5. high speed train fast changeable vehicle window according to claim 4, is characterized in that, described inside casing surrounding is posted a circle adhesive tape, and adhesive tape covers on tightening screw.
CN201410148896.8A 2014-04-14 2014-04-14 Bullet train fast changeable vehicle window Active CN103921804B (en)

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CN109017845A (en) * 2018-07-27 2018-12-18 中车浦镇庞巴迪运输系统有限公司 A kind of side window structure of fast assembling-disassembling
CN109178002A (en) * 2018-08-29 2019-01-11 中车青岛四方机车车辆股份有限公司 Forms mounting structure and rail vehicle with it
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CN110091885A (en) * 2019-06-11 2019-08-06 南京康尼机电股份有限公司 A kind of door leaf and production method equipped with movable window frame
CN110525466A (en) * 2019-09-17 2019-12-03 中车青岛四方机车车辆股份有限公司 High-speed train and window installation structure
CN114840042A (en) * 2022-04-21 2022-08-02 龙铁纵横(北京)轨道交通科技股份有限公司 Motor train unit head train glass cement drying system and method
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CN110091885B (en) * 2019-06-11 2024-03-22 南京康尼机电股份有限公司 Door leaf provided with movable window frame and manufacturing method
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