CN103920647B - A kind of multifactor adjustable drum sieve and drum sieve distinguish screening device - Google Patents

A kind of multifactor adjustable drum sieve and drum sieve distinguish screening device Download PDF

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Publication number
CN103920647B
CN103920647B CN201410162911.4A CN201410162911A CN103920647B CN 103920647 B CN103920647 B CN 103920647B CN 201410162911 A CN201410162911 A CN 201410162911A CN 103920647 B CN103920647 B CN 103920647B
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frame
drum sieve
cylinder
hanger
sieve nest
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CN103920647A (en
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李骅
钱燕
尹文庆
熊敏
钱有张
刘雨
胡飞
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Nanjing Agricultural University
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Nanjing Agricultural University
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Abstract

一种多因素可调的圆筒筛以及圆筒筛分清选装置,它包括离心风机(5)、进风罩(4)、出料盒(6)和圆筒筛,进风罩(4)为漏斗形,进风罩(4)的小口端作为进风口通过管路与离心风机(5)的出风口相连,进风罩(4)的大口端作为出风口包围圆筒筛体(3)的一端,形成风道,进风罩(4)的上方开设进料口(11),进料口(11)上设置进料板,进料板的出口延伸至圆筒筛体(3)内,出料盒(6)摆放在机架(2)的下方。本发明的操作简便、筛分效果好,可根据物料品种的不同,变化圆筒筛网孔径的大小,其应用广泛,适应性强。

A multi-factor adjustable cylinder screen and cylinder screening and cleaning device, which includes a centrifugal fan (5), an air inlet hood (4), a discharge box (6) and a cylinder screen, an air inlet hood (4) It is funnel-shaped, the small end of the air inlet hood (4) is used as the air inlet to connect with the air outlet of the centrifugal fan (5) through the pipeline, and the large end of the air inlet hood (4) is used as the air outlet to surround the cylindrical screen body (3) One end of the air duct forms an air duct, and a feed inlet (11) is set above the air inlet hood (4), and a feed plate is arranged on the feed port (11), and the outlet of the feed plate extends into the cylindrical sieve body (3) , the output box (6) is placed under the frame (2). The invention has the advantages of simple operation and good screening effect, and the size of the hole diameter of the cylindrical screen can be changed according to different types of materials, and has wide application and strong adaptability.

Description

一种多因素可调的圆筒筛以及圆筒筛分清选装置A multi-factor adjustable cylinder screen and cylinder screening and cleaning device

技术领域technical field

本发明涉及筛分稻谷种子分级领域,尤其是一种多因素可调的圆筒筛以及圆筒筛分清选装置。The invention relates to the field of sieving and classifying rice seeds, in particular to a multi-factor adjustable cylinder sieve and a cylinder sieving and cleaning device.

背景技术Background technique

目前,根据清选原理划分,清选主要有三种方式:平面筛选、气流筛选、和窝眼筛选,应用最多的是平面筛。但是平面筛通过振动来筛选谷物,整机重量重,振动、噪声大,结构复杂。自上世纪八十年代开始,国内外专家对联合收割机清选装置的结构进行调整,圆筒筛是突破平面筛的一种新型清选装置的机构,具有结构简单、整机重量轻、振动小、噪声小、生产率高等优点。目前现有的圆筒筛,一般为分开式结构,即内部有主轴、导向叶片或螺旋导向板,使用时比较麻烦,更换圆筒筛的筛网难度大,费工费时,工作时故障点多,生产效率并不高,且参数不可调,限制性太多,实用性差。At present, according to the cleaning principle, there are three main methods of cleaning: plane screening, airflow screening, and pocket screening, and plane screening is the most widely used. However, the planar sieve screens grains through vibration, and the whole machine is heavy, with high vibration and noise and complex structure. Since the 1980s, experts at home and abroad have adjusted the structure of the combine harvester cleaning device. The cylindrical screen is a new type of cleaning device that breaks through the flat screen. It has a simple structure, light weight, and vibration Small size, low noise and high productivity. At present, the existing cylindrical screens are generally of a separate structure, that is, there are main shafts, guide vanes or spiral guide plates inside, which are troublesome to use. It is difficult to replace the screen mesh of the cylindrical screen, which is labor-intensive and time-consuming, and there are many fault points during work. , the production efficiency is not high, and the parameters are not adjustable, too restrictive and poor in practicability.

发明内容Contents of the invention

本发明的目的是针对现有圆筒筛分装置存在的上述的问题,提出一种多因素可调的圆筒筛以及圆筒筛分清选装置,它的分级效果好,操作简便。The purpose of the present invention is to solve the above-mentioned problems existing in the existing cylinder screening device, and propose a multi-factor adjustable cylinder screen and cylinder screening and cleaning device, which has good classification effect and is easy to operate.

本发明的技术方案是:Technical scheme of the present invention is:

一种多因素可调的圆筒筛,它包括电机、带轮、皮带、圆筒筛体、机架、支撑轴承、吊耳和筛网,所述圆筒筛体设在机架内,通过支撑轴承固定在机架上,带轮套装在电机的输出轴上,皮带的一端套装在带轮上,另一端套装在圆筒筛体上,带动圆筒筛体旋转,圆筒筛体的内部设有用于固定筛网的吊耳。A multi-factor adjustable cylindrical screen, which includes a motor, a pulley, a belt, a cylindrical screen body, a frame, a supporting bearing, lifting ears and a screen mesh, and the cylindrical screen body is arranged in the frame, through The support bearing is fixed on the frame, the pulley is set on the output shaft of the motor, one end of the belt is set on the pulley, and the other end is set on the cylindrical sieve body, which drives the cylindrical sieve body to rotate, and the inside of the cylindrical sieve body There are lugs for fixing the screen.

本发明的电机连接第一变频器。The motor of the present invention is connected to the first frequency converter.

本发明的支撑轴承至少为三个,支撑轴承的一端固定在机架上,另一端装有滚轮,滚轮与圆环滚动接触支撑。There are at least three support bearings in the present invention, one end of the support bearing is fixed on the frame, and the other end is equipped with a roller, which is supported by rolling contact with the ring.

本发明的圆筒筛体包括两个圆环和至少两个吊耳,两个圆环分别通过支撑轴承固定在机架上,吊耳为半框元件,其中一边面向圆筒筛体中心轴线并且与之平行,吊耳的两端可移动的固定在圆环上,用于调节吊耳与圆筒筛体中心轴线之间的距离。The cylindrical sieve body of the present invention includes two circular rings and at least two lifting lugs, the two circular rings are respectively fixed on the frame through supporting bearings, and the lifting lugs are half-frame elements, one side of which faces the central axis of the cylindrical sieve body and Parallel to it, the two ends of the lifting lug are movably fixed on the ring, which is used to adjust the distance between the lifting lug and the central axis of the cylindrical sieve body.

本发明的吊耳的两端分别开了一个U型槽,通过螺丝卡在U型槽里固定在圆环上,通过改变螺丝固定在U型槽上的位置来调节吊耳面向圆筒筛体中心轴线的距离。The two ends of the lifting lug of the present invention have a U-shaped groove respectively, and are fixed on the ring by screwing in the U-shaped groove, and the lifting lug is adjusted to face the cylindrical sieve body by changing the position of the screw fixed on the U-shaped groove distance from the central axis.

本发明的吊耳为六个,均匀的布置在圆环上。There are six lifting lugs of the present invention, which are evenly arranged on the ring.

本发明的机架的底部设有支撑脚,圆筒筛分清选装置的倾斜角度通过支撑脚的长度进行调节。The bottom of the frame of the present invention is provided with supporting feet, and the inclination angle of the cylindrical screening and cleaning device is adjusted by the length of the supporting feet.

一种多因素可调的圆筒筛分清选装置,它包括离心风机、进风罩、出料盒和前述圆筒筛,进风罩为漏斗形,进风罩的小口端作为进风口通过管路与离心风机的出风口相连,进风罩的大口端作为出风口包围圆筒筛体的一端,形成风道,进风罩的上方开设进料口,进料口上设置进料板,进料板的出口延伸至圆筒筛体内,出料盒摆放在机架的下方。A multi-factor adjustable cylindrical screening and cleaning device, which includes a centrifugal fan, an air inlet hood, a discharge box and the aforementioned cylindrical sieve. The road is connected with the air outlet of the centrifugal fan, and the large mouth end of the air inlet hood is used as the air outlet to surround one end of the cylindrical sieve body to form an air duct. The outlet of the plate extends to the cylindrical sieve body, and the discharge box is placed under the frame.

本发明的离心风机连接第二变频器。The centrifugal fan of the present invention is connected with the second frequency converter.

本发明的有益效果:Beneficial effects of the present invention:

本发明的圆筒筛分清选装置中,通过调整吊耳的长度,使得圆筒筛网直径可以在一定范围内无级调整,物料在旋转过程中更容易分级,从而提高了分级质量。In the cylindrical screening and cleaning device of the present invention, by adjusting the length of the lifting lugs, the diameter of the cylindrical screen can be adjusted steplessly within a certain range, and the materials are easier to classify during the rotation process, thereby improving the classification quality.

本发明的圆筒筛体内部无回转轴,减少了整个筛分结构的质量,圆筒筛体的转速可以通过跟电机连接的变频器进行调整。所以可根据种子的种类不同,质量、大小的不同可对电动机进行调速。The cylindrical screen body of the present invention has no rotating shaft inside, which reduces the quality of the entire screening structure, and the rotational speed of the cylindrical screen body can be adjusted through a frequency converter connected with the motor. Therefore, the speed of the motor can be adjusted according to the different types, quality and size of the seeds.

本发明中,圆筒筛分清选装置的风量可以通过跟离心风机连接的变频器进行调整,圆筒筛体的倾斜角度可以通过机体下端支撑脚的长度进行调节。In the present invention, the air volume of the cylindrical screening and cleaning device can be adjusted by a frequency converter connected with the centrifugal fan, and the inclination angle of the cylindrical sieve body can be adjusted by the length of the supporting legs at the lower end of the body.

本发明的操作简便、筛分效果好,可根据物料品种的不同,变化圆筒筛网孔径的大小,其应用广泛,适应性强。The invention has the advantages of simple operation and good screening effect, and the hole diameter of the cylindrical screen can be changed according to different types of materials, and has wide application and strong adaptability.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是本发明的结构侧视图。Fig. 2 is a side view of the structure of the present invention.

其中:1、电机;2、机架; 3、圆筒筛体;4、进风罩;5、离心风机; 6、出料盒;7、第一变频器;8、带轮; 9、吊耳;10、支撑轴承;11、进料口。Among them: 1. Motor; 2. Frame; 3. Cylindrical sieve body; 4. Air inlet hood; 5. Centrifugal fan; 6. Discharge box; 7. First inverter; 8. Pulley; Ear; 10, support bearing; 11, feed port.

具体实施方式detailed description

下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图1所示,一种多因素可调的圆筒筛分清选装置,它包括离心风机5、进风罩4、出料盒6和圆筒筛,圆筒筛包括电机1、带轮8、皮带、圆筒筛体3、机架2、支撑轴承10、吊耳9和筛网,所述圆筒筛体3设在机架2内,通过支撑轴承10固定在机架2上,带轮8套装在电机1的输出轴上,皮带的一端套装在带轮8上,另一端套装在圆筒筛体3上,带动圆筒筛体3旋转,圆筒筛体3的内部设有用于固定筛网的吊耳9;进风罩4为漏斗形,进风罩4的小口端作为进风口通过管路与离心风机5的出风口相连,进风罩4的大口端作为出风口包围圆筒筛体3的一端,形成风道,进风罩4的上方开设进料口11,进料口11上设置进料板,进料板的出口延伸至圆筒筛体3内,出料盒6摆放在机架2的下方。As shown in Figure 1, a multi-factor adjustable cylindrical screening and cleaning device includes a centrifugal fan 5, an air inlet hood 4, a discharge box 6 and a cylindrical screen, and the cylindrical screen includes a motor 1 and a pulley 8 , belt, cylinder sieve body 3, frame 2, support bearing 10, lifting lug 9 and screen cloth, described cylinder screen body 3 is located in the frame 2, is fixed on the frame 2 by support bearing 10, belt The wheel 8 is set on the output shaft of the motor 1, one end of the belt is set on the pulley 8, and the other end is set on the cylindrical sieve body 3, which drives the cylindrical sieve body 3 to rotate. The lifting lug 9 of the fixed screen; the air inlet cover 4 is funnel-shaped, the small mouth end of the air inlet cover 4 is used as the air inlet and connected with the air outlet of the centrifugal fan 5 through the pipeline, and the large mouth end of the air inlet cover 4 is used as the air outlet to surround the circle One end of the cylinder sieve body 3 forms an air duct, and a feed inlet 11 is set above the air inlet hood 4, and a feed plate is arranged on the feed inlet 11, and the outlet of the feed plate extends into the cylinder screen body 3, and the discharge box 6 is placed under the rack 2.

本发明的圆筒筛体3包括两个圆环和至少两个吊耳9,两个圆环分别通过支撑轴承10固定在机架2上,吊耳9为半框元件,其中一边面向圆筒筛体3中心轴线并且与之平行,吊耳9的两端可移动的固定在圆环上,用于调节吊耳9与圆筒筛体3中心轴线之间的距离。The cylindrical sieve body 3 of the present invention includes two rings and at least two lifting lugs 9, the two rings are respectively fixed on the frame 2 through support bearings 10, the lifting lugs 9 are half frame elements, one side of which faces the cylinder The central axis of the sieve body 3 is parallel to it, and the two ends of the lifting lug 9 are movably fixed on the ring for adjusting the distance between the lifting lug 9 and the central axis of the cylindrical sieve body 3 .

本发明的吊耳9的两端分别开了一个U型槽,通过螺丝卡在U型槽里固定在圆环上,通过改变螺丝固定在U型槽上的位置来调节吊耳9面向圆筒筛体3中心轴线的距离;吊耳9为六个,均匀的布置在圆环上。Both ends of the lifting lug 9 of the present invention have a U-shaped groove respectively, and are fixed in the U-shaped groove by screws and fixed on the ring, and the lifting lug 9 is adjusted to face the cylinder by changing the position of the screw fixed on the U-shaped groove The distance between the central axis of the screen body 3; there are six lifting lugs 9, which are evenly arranged on the ring.

本发明的机架2的底部设有支撑脚,圆筒筛分清选装置的倾斜角度通过支撑脚的长度进行调节。The bottom of the frame 2 of the present invention is provided with supporting feet, and the inclination angle of the cylindrical screening and cleaning device is adjusted by the length of the supporting feet.

本发明的离心风机5连接第二变频器。The centrifugal fan 5 of the present invention is connected with the second frequency converter.

工作时,首先连接电源,连着变频器7的电机1带动圆筒筛体3以及其内的圆筒筛网一起转动,转速可根据需要通过变频器7调节,机架2上的支持轴承10进行回转,使得圆筒筛体3转动平滑,待圆筒筛体3运转正常后,物料通过进料口11进入圆筒筛体3内的圆筒筛网内进行分级。进行分级时,连着变频器7的离心风机5的风过进风罩4进入圆筒筛体3内的圆筒筛网内,将轻杂物吹出机架2外,其风量可以根据需要进行调节,而得到筛选的物料则落入位于机架2下侧的出料盒6中。When working, first connect the power supply, and the motor 1 connected to the frequency converter 7 drives the cylindrical screen body 3 and the cylindrical screen inside to rotate together. The speed can be adjusted by the frequency converter 7 as required. Rotation is performed to make the cylindrical sieve body 3 rotate smoothly. After the cylindrical sieve body 3 operates normally, the material enters the cylindrical screen mesh in the cylindrical sieve body 3 through the feed port 11 for classification. When grading, the wind from the centrifugal fan 5 connected to the frequency converter 7 passes through the air inlet hood 4 and enters the cylindrical screen in the cylindrical screen body 3, blowing light debris out of the frame 2, and the air volume can be adjusted according to the needs. Adjustment, and the screened material falls into the discharge box 6 located at the lower side of the frame 2.

本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art.

Claims (7)

1. a kind of multifactor adjustable drum sieve, it is characterized in that it includes motor(1), belt wheel(8), belt, cylinder sieve nest(3)、 Frame(2), spring bearing(10), hanger(9)And screen cloth, the cylinder sieve nest(3)It is located at frame(2)It is interior, by spring bearing (10)It is fixed on frame(2)On, belt wheel(8)It is sleeved on motor(1)Output shaft on, one end of belt is sleeved on belt wheel(8)On, The other end is sleeved on cylinder sieve nest(3)On, drive cylinder sieve nest(3)Rotation, cylinder sieve nest(3)Inside be provided with for gravity flow screen The hanger of net(9);Cylinder sieve nest(3)Including two annulus and at least two hangers(9), two annulus are respectively by spring bearing (10)It is fixed on frame(2)On, hanger(9)It is half frame element, wherein while towards cylinder sieve nest(3)Central axis and with Parallel, hanger(9)Two ends be movably fixed on annulus, for adjusting hanger(9)With cylinder sieve nest(3)Central axis The distance between.
2. multifactor adjustable drum sieve according to claim 1, it is characterized in that the motor(1)Connect the first frequency converter (7).
3. multifactor adjustable drum sieve according to claim 1, it is characterized in that spring bearing(10)At least three, branch Support bearing(10)One end be fixed on frame(2)On, the other end is equipped with roller, and roller is in rolling contact support with annulus.
4. multifactor adjustable drum sieve according to claim 1, it is characterized in that hanger(9)Two ends opened one respectively U-type groove, is stuck in U-type groove by screw and is fixed on annulus, and be fixed on the position in U-type groove by changing screw hangs to adjust Ear(9)Towards cylinder sieve nest(3)The distance of central axis.
5. multifactor adjustable drum sieve according to claim 1, it is characterized in that hanger(9)It is six, uniform arrangement On annulus.
6. a kind of multifactor adjustable drum sieve distinguishes screening device, it is characterized in that it includes centrifugal blower(5), air intake cover(4), go out Magazine(6)Described drum sieve any with claim 1-5, air intake cover(4)It is infundibulate, air intake cover(4)The conduct of osculum end Air inlet passes through pipeline and centrifugal blower(5)Air outlet be connected, air intake cover(4)Big opening end as air outlet surround drum sieve Body(3)One end, formed air channel, air intake cover(4)Top open up charging aperture(11), charging aperture(11)Upper setting feedboard, enters The outlet of flitch extends to cylinder sieve nest(3)It is interior, go out magazine(6)It is placed in frame(2)Lower section.
7. multifactor adjustable drum sieve according to claim 6 distinguishes screening device, it is characterized in that centrifugal blower(5)Connection Second frequency converter.
CN201410162911.4A 2014-04-23 2014-04-23 A kind of multifactor adjustable drum sieve and drum sieve distinguish screening device Expired - Fee Related CN103920647B (en)

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CN104806628A (en) * 2015-03-31 2015-07-29 南京农业大学 Device with cylinder with stepless and adjustable diameter
CN105383948A (en) * 2015-12-04 2016-03-09 徐妍玲 Material distributing device capable of achieving positioning
CN116393372B (en) * 2023-06-08 2023-08-11 山东清华金属制品有限公司 Screen blowing machine for welding electrode coating processing

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CN201997460U (en) * 2010-12-07 2011-10-05 安徽金可达肥业有限责任公司 Tilting rotary screen
CN102335656B (en) * 2011-06-22 2014-03-12 江苏吉能达建材设备有限公司 Quadric-separated winnowing grader
CN203899948U (en) * 2014-04-23 2014-10-29 南京农业大学 Multi-factor adjustable cylinder screen and cylinder screening and cleaning device

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