CN103908832B - A kind of multi-stage sewage cycle for the treatment of reutilization system for inhaling dirty car - Google Patents
A kind of multi-stage sewage cycle for the treatment of reutilization system for inhaling dirty car Download PDFInfo
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- 239000010865 sewage Substances 0.000 title claims abstract description 324
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 280
- 238000004064 recycling Methods 0.000 claims abstract description 47
- 238000004062 sedimentation Methods 0.000 claims abstract description 46
- 238000001914 filtration Methods 0.000 claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims description 34
- 239000002245 particle Substances 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 9
- 238000011010 flushing procedure Methods 0.000 claims description 8
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Abstract
本发明公开了一种用于吸污车的多级污水处理循环再利用系统。本发明的多级污水处理循环再利用系统包括集污罐和清水箱。当集污罐的水位大于第一阈值,并且,当清水箱的水位小于第二阈值时,多级污水处理循环再利用系统能自动对集污罐的污水作多级过滤和沉淀处理,并将处理后的清水储存在清水箱中。因此,与现有技术相比,本发明的多级污水处理循环再利用系统增加了吸污车作业时间,提高了吸污效率。此外,由于采用多级过滤和多级沉淀装置,本发明的多级污水处理循环再利用系统提高了污水处理粒度,降低了吸污车的使用和维修成本。
The invention discloses a multi-stage sewage treatment recycling system for a sewage suction vehicle. The multi-stage sewage treatment recycling system of the present invention comprises a sewage collection tank and a clean water tank. When the water level of the sewage collection tank is greater than the first threshold, and when the water level of the clean water tank is less than the second threshold, the multi-stage sewage treatment and recycling system can automatically perform multi-stage filtration and sedimentation treatment on the sewage in the sewage collection tank, and The treated clean water is stored in the clean water tank. Therefore, compared with the prior art, the multi-stage sewage treatment recycling system of the present invention increases the operating time of the sewage suction truck and improves the sewage suction efficiency. In addition, due to the adoption of multi-stage filtration and multi-stage sedimentation devices, the multi-stage sewage treatment recycling system of the present invention improves the granularity of sewage treatment and reduces the use and maintenance costs of sewage suction trucks.
Description
技术领域 technical field
本发明涉及环卫工程机械行业,尤其涉及一种用于吸污车的多级污水处理循环再利用系统。 The invention relates to the environmental sanitation engineering machinery industry, in particular to a multi-stage sewage treatment recycling system for a sewage suction truck.
背景技术 Background technique
随着中国专用工程机械车辆的发展,吸污车在城市下水道的应用越来越普遍。吸污车的主要功能包括收集、运输和疏通清理污水。现有的多数吸污车仅具有简单的真空抽吸污水或者用清水高压冲洗的功能。在实际应用过程中,由于车辆自带水箱容积有限,能够储存的水量少,从而造成吸污车作业时间短。而且,频繁的添加清水也降低了吸污车的作业半径和工作效率。 With the development of special construction machinery vehicles in China, the application of sewage suction vehicles in urban sewers is becoming more and more common. The main functions of the sewage suction truck include collecting, transporting and dredging to clean up sewage. Most of the existing sewage suction trucks only have the function of simple vacuum suction of sewage or high-pressure flushing with clear water. In the actual application process, due to the limited volume of the vehicle's own water tank, the amount of water that can be stored is small, resulting in a short operating time for the sewage suction truck. Moreover, frequent addition of clean water also reduces the operating radius and work efficiency of the sewage suction truck.
现有的其他吸污车可能安装污水处理系统,将污水净化处理,循环使用。然而,这些污水处理系统不能在吸污车高压疏通或者真空吸污阶段使用,因此,吸污车不能进行持续时间长的疏通和吸污作业。此外,这些处理系统的污水处理粒度不高,例如:50μ以下微粒无法处理,并且处理后的水仍然含有大量细小絮状物。当高压水泵使用处理水进行清洗工作时,大量细小微粒和絮状物对高压水泵以及高压冲洗管路的磨损很大,从而增加吸污车使用和维修成本。 Other existing sewage suction trucks may be installed with a sewage treatment system to purify the sewage and recycle it. However, these sewage treatment systems cannot be used in the high-pressure dredging or vacuum suction stage of the sewage suction truck, so the sewage suction truck cannot perform long-lasting dredging and sewage suction operations. In addition, the sewage treatment particle size of these treatment systems is not high, for example: particles below 50μ cannot be treated, and the treated water still contains a large number of fine flocs. When the high-pressure water pump uses treated water for cleaning work, a large number of fine particles and flocs will wear the high-pressure water pump and the high-pressure flushing pipeline, thereby increasing the use and maintenance costs of the sewage suction truck.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种用于吸污车的多级污水处理循环再利用系统,以实现吸污车在高压疏通或者真空吸污阶段持续高效的净化处理污水,提高污水处理粒度,延长吸污车作业半径,提高吸污车工作效率。 The technical problem to be solved by the present invention is to provide a multi-stage sewage treatment and recycling system for sewage suction trucks, so as to realize the continuous and efficient purification and treatment of sewage by sewage suction vehicles in the high-pressure dredging or vacuum suction stage, and improve the granularity of sewage treatment , extend the operating radius of the sewage suction truck, and improve the working efficiency of the sewage suction truck.
本发明解决其技术问题采用以下的技术方案: The present invention solves its technical problem and adopts the following technical solutions:
本发明提供了一种用于吸污车的多级污水处理循环再利用系统,其特征在于,所述多级污水处理循环再利用系统包括: The present invention provides a multi-stage sewage treatment and recycling system for sewage suction trucks, characterized in that the multi-stage sewage treatment and recycling system includes:
集污罐,用于收集所述吸污车抽吸的污水;所述集污罐包括集污罐液位传感器,用于测定所述集污罐的水位,并产生表示所述集污罐水位的第一传感信号; The sewage collection tank is used to collect the sewage sucked by the sewage suction truck; the sewage collection tank includes a sewage collection tank liquid level sensor, which is used to measure the water level of the sewage collection tank, and generates a signal indicating the water level of the sewage collection tank the first sensor signal;
清水箱,用于储存清水,所述清水箱包括清水箱液位传感器,用于测定所述清水箱内的水位,并产生表示所述清水箱水位的第二传感信号; The clean water tank is used to store clean water, and the clean water tank includes a clean water tank liquid level sensor for measuring the water level in the clean water tank and generating a second sensing signal representing the water level of the clean water tank;
与所述集污罐相连的自吸泵; A self-priming pump connected to the sewage collection tank;
与所述自吸泵相连的水力驱动自清洗过滤器,用于对污水进行初级过滤; A hydraulically driven self-cleaning filter connected to the self-priming pump for primary filtration of sewage;
与所述水力驱动自清洗过滤器相连的旋流器,用于对污水进行第二级过滤; A cyclone connected to the hydraulically driven self-cleaning filter for second-stage filtration of sewage;
与所述旋流器相连的多级沉淀水箱,用于对污水进行多级沉淀分离; A multi-stage sedimentation tank connected to the cyclone is used for multi-stage sedimentation and separation of sewage;
与所述多级沉淀水箱相连的污水泵; A sewage pump connected to the multi-stage sedimentation tank;
与所述污水泵和所述清水箱相连的电驱动电驱动反冲洗滤清器,用于对污水进行精过滤;以及 an electrically driven backwash filter connected to the sewage pump and the clean water tank, for fine filtering the sewage; and
与所述集污罐、清水箱和自吸泵的PLC控制器,用于接收所述第一传感信号和所述第二传感信号; A PLC controller connected with the sewage collection tank, the clean water tank and the self-priming pump is used to receive the first sensing signal and the second sensing signal;
其中,当所述第一传感信号和所述第二传感信号表示所述集污罐的水位大于第一预设水位阈值且所述清水箱的水位小于第二预设水位阈值时,所述PLC控制器开启所述自吸泵和所述污水泵;所述自吸泵将所述集污罐内的污水抽吸入所述水力驱动自清洗过滤器;所述水力驱动自清洗过滤器对所述来自集污罐的污水进行初级过滤,并将初级过滤后的污水排入所述旋流器;所述旋流器对来自所述水力驱动自清洗过滤器的污水进行第二级过滤,并将第二级过滤后的水排入所述多级沉淀水箱;所述多级沉淀水箱对来自所述水力驱动自清洗过滤器的污水进行多级沉淀分离,并由所述污水泵将多级沉淀分离后的水抽吸入所述电驱动电驱动反冲洗滤清器;所述电驱动电驱动反冲洗滤清器对所述污水泵传送来得水进行精过滤,并将经过滤以后的水存入所述清水箱; Wherein, when the first sensing signal and the second sensing signal indicate that the water level of the sewage collection tank is greater than the first preset water level threshold and the water level of the clean water tank is lower than the second preset water level threshold, the The PLC controller turns on the self-priming pump and the sewage pump; the self-priming pump sucks the sewage in the sewage collection tank into the hydraulically driven self-cleaning filter; the hydraulically driven self-cleaning filter Perform primary filtration on the sewage from the sewage collection tank, and discharge the primary filtered sewage into the cyclone; the cyclone performs secondary filtration on the sewage from the hydraulically driven self-cleaning filter , and discharge the second-stage filtered water into the multi-stage sedimentation water tank; the multi-stage sedimentation water tank carries out multi-stage sedimentation and separation of sewage from the hydraulically driven self-cleaning filter, and the sewage pump The water after multi-stage sedimentation and separation is sucked into the electric drive electric drive backwash filter; the electric drive electric drive backwash filter performs fine filtration on the water delivered by the sewage pump, and the filtered water The water stored in the clean water tank;
当所述第一传感信号和所述第二传感信号表示所述集污罐的水位小于所述第一预设水位阈值,或者,所述清水箱的水位大于所述第二预设水位阈值时,所述PLC控制器产生第二控制信号给所述自吸泵;所述自吸泵根据所述第二控制信号停止将所述集污罐内的污水抽吸入所述水力驱动自清洗过滤器。 When the first sensing signal and the second sensing signal indicate that the water level of the sewage collection tank is less than the first preset water level threshold, or the water level of the clean water tank is greater than the second preset water level threshold, the PLC controller generates a second control signal to the self-priming pump; the self-priming pump stops sucking the sewage in the sewage collection tank into the hydraulically driven self-priming pump according to the second control signal. Clean the filter.
在一个实施例中,所述集污罐还包括: In one embodiment, the sewage collection tank also includes:
浮式吸口,所述浮式吸口包括下水道入水口、集污罐出水口、集污罐进水口、与所述自吸泵和所述集污罐进水口相连的软管; The floating suction port includes a sewer water inlet, a sewage collection tank water outlet, a sewage collection tank water inlet, and a hose connected to the self-priming pump and the sewage collection tank water inlet;
安装于所述集污罐出水口和所述下水道入水口之间的吸污控制阀; A sewage suction control valve installed between the water outlet of the sewage collection tank and the water inlet of the sewer;
安装于所述集污罐进水口和所述下水道入水口之间的反排控制阀;以及 a reverse discharge control valve installed between the water inlet of the sewage collection tank and the water inlet of the sewer; and
安装于所述软管和所述集污罐进水口的连接处的污水循环控制阀, A sewage circulation control valve installed at the connection between the hose and the water inlet of the sewage collection tank,
其中,所述浮式吸口有选择的工作于污水循环再利用模式和高压反排模式;当所述浮式吸口工作于污水循环再利用模式时,所述PLC控制器开启所述吸污控制阀且关闭所述反排控制阀,以将所述吸污车外的污水通过所述浮式吸口的下水道入水口和集污罐出水口吸入所述集污罐; Wherein, the floating suction port selectively works in the sewage recycling mode and the high-pressure reverse discharge mode; when the floating suction port works in the sewage recycling mode, the PLC controller opens the sewage suction control valve And close the reverse discharge control valve to suck the sewage outside the sewage suction vehicle into the sewage collection tank through the sewer water inlet of the floating suction port and the sewage collection tank outlet;
当所述浮式吸口工作于污水循环再利用模式,并且,当所述第一传感信号和所述第二传感信号表示所述集污罐的水位大于所述第一预设水位阈值且所述清水箱的水位小于所述第二预设水位阈值时,所述PLC控制器开启所述污水循环控制阀,以使得所述自吸泵通过所述集污罐进水口和所述软管将所述集污罐的水抽吸入所述水力驱动自清洗过滤器; When the floating suction port works in the sewage recycling mode, and when the first sensing signal and the second sensing signal indicate that the water level of the sewage collection tank is greater than the first preset water level threshold and When the water level of the clean water tank is lower than the second preset water level threshold, the PLC controller opens the sewage circulation control valve so that the self-priming pump passes through the water inlet of the sewage collection tank and the hose The water in the sewage collection tank is sucked into the hydraulically driven self-cleaning filter;
当所述浮式吸口工作于污水循环再利用模式,并且,当所述第一传感信号和所述第二传感信号表示所述集污罐的水位小于所述第一预设水位阈值,或者,所述清水箱的水位大于所述第二预设水位阈值时,所述PLC控制器关闭所述污水循环控制阀。 When the floating suction port works in the sewage recycling mode, and when the first sensing signal and the second sensing signal indicate that the water level of the sewage collection tank is less than the first preset water level threshold, Alternatively, when the water level of the clean water tank is greater than the second preset water level threshold, the PLC controller closes the sewage circulation control valve.
在一个实施例中,当所述浮式吸口工作于所述高压反排模式时,所述PLC控制器关闭所述吸污控制阀和所述污水循环控制阀,并且开启所述反排控制阀,以使得所述集污罐的水通过所述集污罐进水口和所述下水道入水口排出所述集污罐。 In one embodiment, when the floating suction port works in the high-pressure reverse discharge mode, the PLC controller closes the sewage suction control valve and the sewage circulation control valve, and opens the reverse discharge control valve , so that the water in the sewage collection tank is discharged from the sewage collection tank through the water inlet of the sewage collection tank and the water inlet of the sewer.
在一个实施例中,所述多级处理循环再利用系统还包括: In one embodiment, the multi-stage treatment recycling system further includes:
与所述电驱动清洗过滤器相连的发电机,用于给所述电驱动清洗过滤器供电, a generator connected to the electrically driven cleaning filter for powering the electrically driven cleaning filter,
其中,当所述第一传感信号和所述第二传感信号表示所述集污罐的水位大于所述第一预设水位阈值且所述清水箱的水位小于所述第二预设水位阈值时,所述PLC控制器开启所述发电机和所述污水泵; Wherein, when the first sensing signal and the second sensing signal indicate that the water level of the sewage collection tank is greater than the first preset water level threshold and the water level of the clean water tank is lower than the second preset water level When the threshold is reached, the PLC controller turns on the generator and the sewage pump;
当所述第一传感信号和所述第二传感信号表示所述集污罐的水位小于所述第一预设水位阈值,或者,所述清水箱的水位大于所述第二预设水位阈值时,所述PLC控制器关闭所述发电机和所述污水泵。 When the first sensing signal and the second sensing signal indicate that the water level of the sewage collection tank is less than the first preset water level threshold, or the water level of the clean water tank is greater than the second preset water level threshold, the PLC controller turns off the generator and the sewage pump.
在一个实施例中,所述水力驱动自清洗过滤器过滤粒度大于第一阈值的微粒,所述旋流器过滤粒度大于第二阈值的微粒,所述电驱动反冲洗滤清器过滤粒度大于第三阈值的微粒,其中,所述第一阈值大于所述第二阈值,并且,所述第二阈值大于所述第三阈值。 In one embodiment, the hydraulically driven self-cleaning filter filters particles with a particle size larger than a first threshold, the cyclone filters particles with a particle size larger than a second threshold, and the electrically driven backwash filter filters particles with a particle size larger than the second threshold. Three-threshold particles, wherein the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold.
在一个实施例中,所述多级沉淀水箱包括多级沉底水箱控制阀、高压水泵控制阀和高压水泵;当所述多级沉淀水箱进入自清洁模式时,所述多级沉底水箱控制阀和高压水泵控制阀开启,高压水泵喷出高压水对沉淀水箱进行冲洗,并将冲洗后的水经所述多级沉底水箱控制阀排到所述吸污车外。 In one embodiment, the multi-stage sedimentation water tank includes a multi-stage sedimentation water tank control valve, a high-pressure water pump control valve, and a high-pressure water pump; when the multi-stage sedimentation water tank enters the self-cleaning mode, the multi-stage sedimentation water tank controls The valve and the high-pressure water pump control valve are opened, and the high-pressure water pump sprays high-pressure water to flush the sedimentation water tank, and the water after flushing is discharged to the outside of the sewage suction vehicle through the control valve of the multi-stage sinking water tank.
与现有技术相比,本发明的多级污水处理循环再利用系统能够在吸污车高压疏通或者真空吸污阶段监测集污罐和清水箱的水位,并根据监测水位进行污水处理。也就是说,当集污罐的污水快要储存满且清水箱的水将要用完时,本发明的多级污水处理循环再利用系统能够及时将集污罐的污水净化处理为清水存储到清水箱。因此,增加了吸污车作业时间,提高了吸污效率。此外,多级污水处理循环再利用系统还采用多级过滤和多级沉淀装置,提高了污水处理粒度,降低了吸污车的使用和维修成本。 Compared with the prior art, the multi-stage sewage treatment recycling system of the present invention can monitor the water level of the sewage collection tank and the clean water tank during the high-pressure dredging or vacuum suction stage of the sewage suction truck, and carry out sewage treatment according to the monitored water level. That is to say, when the sewage in the sewage collection tank is about to be full and the water in the clean water tank is about to run out, the multi-stage sewage treatment recycling system of the present invention can timely purify the sewage in the sewage collection tank into clean water and store it in the clean water tank . Therefore, the operating time of the sewage suction truck is increased, and the sewage suction efficiency is improved. In addition, the multi-stage sewage treatment recycling system also adopts multi-stage filtration and multi-stage sedimentation devices, which improves the granularity of sewage treatment and reduces the use and maintenance costs of sewage suction vehicles.
附图说明 Description of drawings
图1所示为根据本发明的实施例的多级污水处理循环再利用系统。 Fig. 1 shows a multi-stage sewage treatment recycling system according to an embodiment of the present invention.
图2所示为根据本发明的实施例的集污罐的结构示意图。 Fig. 2 is a schematic structural diagram of a sewage collection tank according to an embodiment of the present invention.
图3所示为根据本发明的实施例的浮式吸口的结构示意图。 Fig. 3 is a schematic structural diagram of a floating suction port according to an embodiment of the present invention.
图4所示为根据本发明的实施例的清水箱和多级沉淀水箱的结构示意图。 Fig. 4 is a schematic structural diagram of a clean water tank and a multi-stage settling water tank according to an embodiment of the present invention.
图5所示为根据本发明的实施例的多级污水处理循环再利用系统的工作流程图。 Fig. 5 is a work flow diagram of the multi-stage sewage treatment recycling system according to an embodiment of the present invention.
附图标记说明:1-清水箱液位传感器;2-集污罐;3-浮式吸口;4-出渣口控制阀;5-水力驱动自清洗过滤器;6-旋流器;7-多级沉淀水箱;8-清水箱液位传感器;9-沉淀水箱液位传感器;10-污水泵;11-电驱动反冲洗滤清器;12-发电机;13-自吸泵;14-单向截止阀;15-吸污控制阀;16-反排控制阀;17-污水循环控制阀;18-浮子支撑座;19-浮子导杆;20-软管;21-进水口;22-进水口支撑板;23-浮圈;24-浮圈旋转座;25-高压水泵;26-高压水泵控制阀;27-高压冲洗喷头;28-多级沉底水箱控制阀;29-清水箱;30-下水道入水口;31-集污罐出水口;32-集污罐进水口。 Explanation of reference signs: 1-clean water tank liquid level sensor; 2-sewage collection tank; 3-floating suction port; 4-slag outlet control valve; 5-hydraulic drive self-cleaning filter; 6-cyclone; 7- Multi-stage sedimentation water tank; 8-clean water tank liquid level sensor; 9-sedimentation water tank liquid level sensor; 10-sewage pump; 11-electric drive backwash filter; 12-generator; 13-self-priming pump; 14-single Direction stop valve; 15- sewage suction control valve; 16- reverse discharge control valve; 17- sewage circulation control valve; 18- float support seat; 19- float guide rod; 20- hose; 21- water inlet; 22- inlet Nozzle support plate; 23-floating ring; 24-floating ring rotating seat; 25-high-pressure water pump; 26-high-pressure water pump control valve; 27-high-pressure flushing nozzle; 28-multi-stage sinking water tank control valve; -Water inlet of the sewer; 31-Water outlet of the sewage collection tank; 32-Water inlet of the sewage collection tank.
具体实施方式 detailed description
以下将对本发明的实施例给出详细的说明。尽管本发明将结合一些具体实施方式进行阐述和说明,但需要注意的是本发明并不仅仅只局限于这些实施方式。相反,对本发明进行的修改或者等同替换,均应涵盖在本发明的权利要求范围当中。 A detailed description will be given below of embodiments of the present invention. Although the present invention will be described and illustrated in conjunction with some specific embodiments, it should be noted that the present invention is not limited to these embodiments. On the contrary, any modification or equivalent replacement made to the present invention shall be included in the scope of the claims of the present invention.
另外,为了更好的说明本发明,在下文的具体实施方式中给出了众多的具体细节。本领域技术人员将理解,没有这些具体细节,本发明同样可以实施。在另外一些实例中,对于大家熟知的方法、流程、元件和电路未作详细描述,以便于凸显本发明的主旨。 In addition, in order to better illustrate the present invention, numerous specific details are given in the specific embodiments below. It will be understood by those skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, processes, components and circuits are not described in detail so as to highlight the gist of the present invention.
图1所示为根据本发明的实施例的多级污水处理循环再利用系统100。在一个实施例中,多级污水处理循环再利用系统100装载于吸污车,用于吸收污水,并且可以喷出清水,供高压水泵进行下水道疏通时使用。多级污水处理循环再利用系统100包括可编程逻辑控制器(以下称为PLC控制器)102和污水处理装置104。在一个实施例中,PLC控制器102是是一种专用于工业控制的计算机,其硬件结构基本上与微型计算机相同,它可以根据用户设定程序对输入信号进行扫描和处理,然后再进行信号输出。其工作过程分为三个阶段,即输入采样、用户程序执行和输出刷新三个阶段。污水处理装置104包括集污罐2、清水箱29、自吸泵13、水力驱动自清洗过滤器5、旋流器6、多级沉淀水箱7、污水泵和电驱动反冲洗滤清器11。 FIG. 1 shows a multi-stage sewage treatment recycling system 100 according to an embodiment of the present invention. In one embodiment, the multi-stage sewage treatment and recycling system 100 is mounted on a sewage suction truck for absorbing sewage, and can spray clean water for use by a high-pressure water pump to dredge the sewer. The multi-stage sewage treatment recycling system 100 includes a programmable logic controller (hereinafter referred to as PLC controller) 102 and a sewage treatment device 104 . In one embodiment, the PLC controller 102 is a computer dedicated to industrial control, its hardware structure is basically the same as that of a microcomputer, it can scan and process input signals according to user-set programs, and then perform signal processing. output. Its working process is divided into three stages, namely input sampling, user program execution and output refreshing. The sewage treatment device 104 includes a sewage collection tank 2 , a clean water tank 29 , a self-priming pump 13 , a hydraulically driven self-cleaning filter 5 , a cyclone 6 , a multi-stage sedimentation tank 7 , a sewage pump and an electrically driven backwash filter 11 .
集污罐2收集吸污车抽吸的污水。以下将结合图2进一步描述集污罐2的内部结构。 The sewage collecting tank 2 collects the sewage sucked by the sewage suction truck. The internal structure of the sewage collection tank 2 will be further described below in conjunction with FIG. 2 .
图2所示为根据本发明的实施例的集污罐2的结构示意图。在一个实施例中,集污罐2包括集污罐液位传感器1。集污罐液位传感器1用于测定集污罐2的水位,产生表示集污罐2水位的第一传感信号,并将第一传感信号传送给PLC控制器102。集污罐2还包括浮式吸口3、吸污控制阀15、反排控制阀16和污水循环控制阀17。 Fig. 2 is a schematic structural diagram of a sewage collection tank 2 according to an embodiment of the present invention. In one embodiment, the sewage collection tank 2 includes a sewage collection tank liquid level sensor 1 . The liquid level sensor 1 of the sewage collection tank is used to measure the water level of the sewage collection tank 2 , generate a first sensing signal representing the water level of the sewage collection tank 2 , and transmit the first sensing signal to the PLC controller 102 . The sewage collecting tank 2 also includes a floating suction port 3 , a sewage suction control valve 15 , a reverse discharge control valve 16 and a sewage circulation control valve 17 .
以下结合图2和图3描述浮式吸口3的结构。 The structure of the floating suction port 3 will be described below with reference to FIG. 2 and FIG. 3 .
图3所示为根据本发明的实施例的浮式吸口3的结构示意图。浮式吸口3包括下水道入水口30、集污罐出水口31、集污罐进水口32、软管20、浮圈23、浮子导杆19、浮子支撑座18和浮圈旋转座24。吸污控制阀15安装于集污罐出水口31和下水道入水口30之间。反排控制阀16安装于集污罐进水口32和下水道入水口30之间。污水循环控制阀17安装于软管20和集污罐进水口32的连接处。在工作中,通过调节吸污控制阀15和反排控制阀16可以控制浮式吸口3的工作模式,通过调节污水循环控制阀17可以开启或关闭污水净化处理功能,这些内容将在稍后作详细描述。 Fig. 3 is a schematic structural diagram of a floating suction port 3 according to an embodiment of the present invention. The floating suction port 3 includes a sewer water inlet 30, a sewage tank water outlet 31, a sewage tank water inlet 32, a hose 20, a floating ring 23, a float guide rod 19, a float support seat 18 and a floating ring rotating seat 24. The sewage suction control valve 15 is installed between the water outlet 31 of the sewage collection tank and the water inlet 30 of the sewer. The reverse discharge control valve 16 is installed between the water inlet 32 of the sewage collection tank and the water inlet 30 of the sewer. The sewage circulation control valve 17 is installed at the junction of the hose 20 and the water inlet 32 of the sewage collection tank. During work, the working mode of the floating suction port 3 can be controlled by adjusting the sewage suction control valve 15 and the reverse discharge control valve 16, and the sewage purification treatment function can be turned on or off by adjusting the sewage circulation control valve 17, which will be described later A detailed description.
回到图1,自吸泵13与集污罐2相连。更具体地讲,自吸泵13通过污水循环控制阀17与浮式吸口3的软管20相连。水力驱动自清洗过滤器5与自吸泵13相连,用于对污水进行初级过滤。旋流器6与水力驱动自清洗过滤器5相连,用于对污水进行第二级过滤。多级沉淀水箱7与旋流器6相连,用于对污水进行多级沉淀分离。污水泵10与多级沉淀水箱7相连。电驱动反冲洗滤清器11与污水泵相连,用于对污水进行精过滤。清水箱29与电驱动反冲洗滤清器11相连,用于收集多级净化处理后的清水。在一个实施例中,清水箱29包括清水箱液位传感器8,用于测定清水箱29内的水位,产生表示清水箱水位的第二传感信号,并将第二传感信号传送给PLC控制器102。 Back to FIG. 1 , the self-priming pump 13 is connected to the sewage collection tank 2 . More specifically, the self-priming pump 13 is connected to the hose 20 of the floating suction port 3 through the sewage circulation control valve 17 . The hydraulically driven self-cleaning filter 5 is connected with the self-priming pump 13 for primary filtering of sewage. The cyclone 6 is connected with the hydraulically driven self-cleaning filter 5, and is used for second-stage filtration of sewage. The multi-stage sedimentation tank 7 is connected with the cyclone 6, and is used for multi-stage sedimentation and separation of sewage. The sewage pump 10 is connected with the multistage sedimentation water tank 7 . The electrically driven backwash filter 11 is connected with the sewage pump, and is used for finely filtering the sewage. The clear water tank 29 is connected with the electrically driven backwash filter 11, and is used for collecting clear water after multi-stage purification treatment. In one embodiment, the clean water tank 29 includes a clean water tank liquid level sensor 8 for measuring the water level in the clean water tank 29, generating a second sensor signal representing the water level of the clean water tank, and sending the second sensor signal to the PLC control device 102.
PLC控制器102产生多个控制信号控制集污罐2内的吸污控制阀15、反排控制阀16和污水循环控制阀17,也可以产生控制信号控制发电机12、污水泵10和自吸泵13。在吸污车开始吸污工作时,PLC控制器102开启吸污控制阀15且关闭反排控制阀16,从而使得浮式吸口3工作于污水循环再利用模式。此时,集污罐2内的真空泵吸收集污罐2内部空气,减小集污罐2的内部气压。吸污车外的污水通过浮式吸口3的下水道入水口30和集污罐出水口31吸入集污罐2。也就是说,集污罐2的水位逐渐增加。 The PLC controller 102 generates multiple control signals to control the sewage suction control valve 15, reverse discharge control valve 16 and sewage circulation control valve 17 in the sewage collection tank 2, and can also generate control signals to control the generator 12, sewage pump 10 and self-priming pump13. When the sewage suction truck starts to suck the sewage, the PLC controller 102 opens the sewage suction control valve 15 and closes the reverse discharge control valve 16, so that the floating suction port 3 works in the sewage recycling mode. At this moment, the vacuum pump in the sewage collection tank 2 absorbs the air inside the sewage collection tank 2, and reduces the internal air pressure of the sewage collection tank 2. The sewage outside the sewage suction vehicle is sucked into the sewage collection tank 2 through the sewer water inlet 30 of the floating suction port 3 and the sewage collection tank water outlet 31. That is to say, the water level of the sewage collecting tank 2 increases gradually.
PLC控制器102通过第一传感信号和第二传感信号获取集污罐2和清水箱29的水位状况。其中,当第一传感信号和第二传感信号表示集污罐2的水位大于第一预设水位阈值(即表示集污罐2即将装满污水),并且,当清水箱的水位小于第二预设水位阈值时(即表示清水箱的水即将用完),PLC控制器102开启自吸泵13和污水泵10。同时,PLC控制器102开启污水循环控制阀17,从而使得自吸泵13通过集污罐进水口32和软管22将集污罐2的水抽吸入水力驱动自清洗过滤器5。更具体地讲,集污罐2表层水经过浮式吸口3的进水口21,软管22进入到自吸泵13,进行循环再生处理,浮圈23随着水位的变化,在浮子导杆19的支撑下绕浮子支撑座18转动,在浮圈旋转座24作用下,浮圈23始终处于水平状态。然后,水力驱动自清洗过滤器5对来自集污罐2的污水进行初级过滤,并将初级过滤后的污水排入旋流器6。旋流器6对来自水力驱动自清洗过滤器5的污水进行第二级过滤,并将第二级过滤后的水排入多级沉淀水箱7。多级沉淀水箱7对来自水力驱动自清洗过滤器5的污水进行多级沉淀分离,并由污水泵10将多级沉淀分离后的水抽吸入电驱动反冲洗滤清器11。电驱动反冲洗滤清器11对污水泵10传送来得水进行精过滤,并将经过滤以后的水存入所述清水箱29。 The PLC controller 102 obtains the water level conditions of the sewage collecting tank 2 and the clean water tank 29 through the first sensing signal and the second sensing signal. Wherein, when the first sensing signal and the second sensing signal indicate that the water level of the sewage collecting tank 2 is greater than the first preset water level threshold (that is, indicating that the sewage collecting tank 2 is about to be filled with sewage), and, when the water level of the clean water tank is less than the first 2. When the water level threshold is preset (that is, the water in the clean water tank is about to run out), the PLC controller 102 turns on the self-priming pump 13 and the sewage pump 10 . At the same time, the PLC controller 102 opens the sewage circulation control valve 17, so that the self-priming pump 13 sucks the water in the sewage collection tank 2 into the hydraulically driven self-cleaning filter 5 through the sewage collection tank water inlet 32 and the hose 22. More specifically, the surface water of the sewage collection tank 2 passes through the water inlet 21 of the floating suction port 3, and the hose 22 enters the self-priming pump 13 for recycling and regeneration treatment. Rotate around the buoy support seat 18 under the support of the buoy ring, under the effect of the buoy ring rotation base 24, the buoy ring 23 is always in a horizontal state. Then, the hydraulically driven self-cleaning filter 5 performs primary filtration on the sewage from the sewage collection tank 2 , and discharges the primary filtered sewage into the cyclone 6 . The cyclone 6 performs second-stage filtration on the sewage from the hydraulically driven self-cleaning filter 5 , and discharges the second-stage filtered water into the multi-stage sedimentation water tank 7 . The multi-stage settling water tank 7 performs multi-stage settling and separation of sewage from the hydraulically driven self-cleaning filter 5 , and the sewage pump 10 pumps the water after the multi-stage settling and separated into the electrically driven backwash filter 11 . The electrically driven backwash filter 11 finely filters the water delivered by the sewage pump 10 , and stores the filtered water into the clean water tank 29 .
优点在于,本发明的多级污水处理循环再利用系统能够在吸污车高压疏通或者真空吸污阶段监测集污罐和清水箱的水位,并根据监测水位进行污水处理。也就是说,当集污罐的污水快要储存满且清水箱的水将要用完时,本发明的多级污水处理循环再利用系统能够及时将集污罐的污水净化处理为清水存储到清水箱。因此,增加了吸污车作业时间,提高了吸污效率。 The advantage is that the multi-stage sewage treatment recycling system of the present invention can monitor the water level of the sewage collection tank and the clean water tank during the high-pressure dredging or vacuum suction stage of the sewage suction truck, and carry out sewage treatment according to the monitored water level. That is to say, when the sewage in the sewage collection tank is about to be full and the water in the clean water tank is about to run out, the multi-stage sewage treatment recycling system of the present invention can timely purify the sewage in the sewage collection tank into clean water and store it in the clean water tank . Therefore, the operating time of the sewage suction truck is increased, and the sewage suction efficiency is improved.
此外,多级污水处理循环再利用系统100还采用多级过滤和多级沉淀装置。更具体地讲,水力驱动自清洗过滤器5过滤粒度大于第一阈值的微粒,旋流器6过滤粒度大于第二阈值的微粒,电驱动反冲洗滤清器11过滤粒度大于第三阈值的微粒,其中,第一阈值大于第二阈值,并且,第二阈值大于第三阈值。例如,水力驱动自清洗过滤器5进行初级过滤时,能将300μ以上微粒经气动控制阀4送入集污罐2内,粒度在300μ以下的污水则进入到旋流器6进行处理。旋流器6可以将150μ以上的微粒送入集污罐2内,150μ以下的微粒则可进入多级沉淀水箱7进行逐级沉淀分离。在经过电驱动反冲洗滤清器11的精过滤操作以后,20μ以下的合格水质被送回清水箱29。由此可见,多级污水处理循环再利用系统100提高了污水处理粒度,降低了吸污车的使用和维修成本。 In addition, the multi-stage sewage treatment recycling system 100 also adopts multi-stage filtration and multi-stage sedimentation devices. More specifically, the hydraulically driven self-cleaning filter 5 filters particles with a particle size larger than the first threshold, the cyclone 6 filters particles with a particle size larger than the second threshold, and the electrically driven backwash filter 11 filters particles with a particle size larger than the third threshold , wherein the first threshold is greater than the second threshold, and the second threshold is greater than the third threshold. For example, when the hydraulically driven self-cleaning filter 5 performs primary filtration, particles above 300 μ can be sent into the sewage collection tank 2 through the pneumatic control valve 4, and sewage with a particle size below 300 μ enters the cyclone 6 for treatment. The cyclone 6 can send the particles above 150μ into the sewage tank 2, and the particles below 150μ can enter the multi-stage sedimentation tank 7 for step-by-step sedimentation and separation. After the fine filtration operation of the electrically driven backwash filter 11 , the qualified water below 20 μ is sent back to the clear water tank 29 . It can be seen that the multi-stage sewage treatment recycling system 100 improves the granularity of sewage treatment and reduces the use and maintenance costs of sewage suction trucks.
当第一传感信号和第二传感信号表示集污罐2的水位低于第一预设水位阈值(即表示集污罐2污水水位相对较低),或者,当清水箱的水位高于第二预设水位阈值时(即表示清水箱的水即将装满),PLC控制器102关闭自吸泵13和污水泵10。同时,PLC控制器102关闭污水循环控制阀17。此时,吸污车停止污水转换工作。 When the first sensing signal and the second sensing signal indicate that the water level of the sewage collection tank 2 is lower than the first preset water level threshold (that is, it indicates that the sewage water level of the sewage collection tank 2 is relatively low), or when the water level of the clean water tank is higher than When the second preset water level threshold is reached (that is, the clean water tank is about to be full), the PLC controller 102 turns off the self-priming pump 13 and the sewage pump 10 . At the same time, the PLC controller 102 closes the sewage circulation control valve 17 . At this time, the sewage suction truck stops the sewage conversion work.
回到图3,浮式吸口3还可以工作于高压反排模式。在高压反排模式下,PLC控制器102关闭吸污控制阀15和污水循环控制阀17,并且开启反排控制阀16。集污罐2内的真空泵给集污罐2内部空气加压,则使得集污罐2的水通过集污罐进水口和下水道入水口排出集污罐2。 Returning to Fig. 3, the floating suction port 3 can also work in the high-pressure reverse discharge mode. In the high-pressure reverse discharge mode, the PLC controller 102 closes the sewage suction control valve 15 and the sewage circulation control valve 17 , and opens the reverse discharge control valve 16 . The vacuum pump in the sewage collection tank 2 pressurizes the air inside the sewage collection tank 2, so that the water in the sewage collection tank 2 is discharged from the sewage collection tank 2 through the sewage collection tank water inlet and the sewer water inlet.
图4所示为根据本发明的实施例的清水箱和多级沉淀水箱7的结构示意图。在一个实施例中,多级沉淀水箱7配有自清洁系统,可以定时对内部沉淀物进行清洁处理,当进行清洁处理时,污水循环再利用系统处于停止工作状态,多级沉底水箱控制阀28和高压水泵控制阀26开启,高压水泵25处于工作状态,此时高压水经高压冲洗喷头27对沉淀水箱进行冲洗,冲洗后的水经多级沉底水箱控制阀28和相关管道排到下水道。 Fig. 4 is a schematic structural diagram of a clean water tank and a multi-stage sedimentation water tank 7 according to an embodiment of the present invention. In one embodiment, the multi-stage sedimentation water tank 7 is equipped with a self-cleaning system, which can regularly clean the internal sediment. When the cleaning process is performed, the sewage recycling system is in a stopped working state, and the multi-stage sedimentation water tank control valve 28 and the high-pressure water pump control valve 26 are opened, and the high-pressure water pump 25 is in the working state. At this time, the high-pressure water flushes the sedimentation water tank through the high-pressure flushing nozzle 27, and the water after flushing is discharged to the sewer through the multi-stage sinking water tank control valve 28 and related pipelines. .
图5所示为根据本发明的实施例的多级污水处理循环再利用系统100的工作流程图500。在一个实施例中,多级污水处理循环再利用系统100可以工作在自动挡或者人工手动控制。在步骤502中,多级污水处理循环再利用系统100启动。在步骤504中,如果多级污水处理循环再利用系统100处于自动挡,则进入步骤508。否则,流程图进入步骤506,该系统由手动控制。 FIG. 5 shows a working flow chart 500 of the multi-stage sewage treatment recycling system 100 according to an embodiment of the present invention. In one embodiment, the multi-stage sewage treatment recycling system 100 can work in automatic gear or manual control. In step 502, the multi-stage sewage treatment recycling system 100 is started. In step 504, if the multi-stage sewage treatment and recycling system 100 is in automatic mode, go to step 508. Otherwise, the flowchart goes to step 506, and the system is controlled manually.
在步骤508中,检测清水箱29是否处于缺水状态。如果清水箱29的水位低于第二阈值(则表示缺水),则进入步骤510。否则,流程图停留在步骤508持续检测。在步骤510中,检测集污罐2的水位是否达到处理水位。如果集污罐2的水位高于第一阈值(则表示达到处理水位),则进入步骤512-518。否则,流程图500回到步骤508。 In step 508, it is detected whether the clean water tank 29 is in a water shortage state. If the water level of the clean water tank 29 is lower than the second threshold (indicating water shortage), go to step 510 . Otherwise, the flowchart stays at step 508 for continuous detection. In step 510, it is detected whether the water level of the sewage collecting tank 2 reaches the treatment water level. If the water level of the sewage collection tank 2 is higher than the first threshold (indicating that the treatment water level has been reached), go to steps 512-518. Otherwise, flowchart 500 returns to step 508 .
在步骤512-518中,分别关闭反排控制阀16、开启污水循环控制阀17、开启自吸泵13和开启出渣口控制阀。此时,多级污水处理循环再利用系统100将集污罐2中的污水作多级净化处理,并将处理后的水放入多级沉淀水箱7作沉淀净化处理。 In steps 512-518, the reverse discharge control valve 16 is closed, the sewage circulation control valve 17 is opened, the self-priming pump 13 is opened, and the slag outlet control valve is opened. At this time, the multi-stage sewage treatment recycling system 100 performs multi-stage purification treatment on the sewage in the sewage collection tank 2, and puts the treated water into the multi-stage sedimentation water tank 7 for sedimentation purification treatment.
在步骤520中,如果最后一级(例如:4号)沉淀水箱达到设定水位,则进入步骤522和524,开启离心式吸污泵10和发电机12。此时,多级沉淀水箱7的水被送入电驱动发冲洗滤清器11作精过滤。 In step 520, if the sedimentation water tank of the last stage (for example: No. 4) reaches the set water level, then enter into steps 522 and 524, and start the centrifugal sewage suction pump 10 and the generator 12 . At this moment, the water in the multi-stage sedimentation tank 7 is sent into the electric-driven flushing filter 11 for fine filtration.
在步骤526中,如果集污罐2达到运行最低水位或者清水箱29装满水(即集污罐2的水位小于第一阈值,或者,清水箱29的水位高于第二阈值),则进入步骤528,多级污水处理循环再利用系统100停止工作。 In step 526, if the sewage collection tank 2 reaches the minimum water level of operation or the clean water tank 29 is full of water (that is, the water level of the sewage collection tank 2 is less than the first threshold, or the water level of the clean water tank 29 is higher than the second threshold), enter Step 528, the multi-stage sewage treatment recycling system 100 stops working.
上文具体实施方式和附图仅为本发明之常用实施例。显然,在不脱离权利要求书所界定的本发明精神和发明范围的前提下可以有各种增补、修改和替换。本领域技术人员应该理解,本发明在实际应用中可根据具体的环境和工作要求在不背离发明准则的前提下在形式、结构、布局、比例、材料、元素、组件及其它方面有所变化。因此,在此披露之实施例仅用于说明而非限制,本发明之范围由后附权利要求及其合法等同物界定,而不限于此前之描述。 The above detailed description and drawings are only common embodiments of the present invention. Obviously, various additions, modifications and substitutions are possible without departing from the spirit and scope of the invention defined by the claims. Those skilled in the art should understand that the present invention may vary in form, structure, layout, proportion, material, elements, components and other aspects in actual application according to specific environment and work requirements without departing from the principle of the invention. Accordingly, the embodiments disclosed herein are for illustration only and not for limitation, and the scope of the invention is defined by the appended claims and their legal equivalents, not by the foregoing description.
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| CN105481212A (en) * | 2015-08-05 | 2016-04-13 | 湖州城道通环保科技有限公司 | Mobile septic-tank harmless processing vehicle |
| CN106995243B (en) * | 2016-01-25 | 2021-07-09 | 陕西汽车集团有限责任公司 | Sewage circulating device of sanitation vehicle and sanitation vehicle |
| CN105771494B (en) * | 2016-04-20 | 2017-11-17 | 江苏大学 | Towards the water circulation automatic dust removing method and device of Wood-based Panel Production |
| CN109252482A (en) * | 2018-08-30 | 2019-01-22 | 湖北宏宇专用汽车有限公司 | A kind of sweeper water circulation electric-control system and control method |
| CN109679137A (en) * | 2018-12-20 | 2019-04-26 | 树业环保科技股份有限公司 | A kind of the reclaiming system and technique of waste and old polycarbonate |
| CN110577297A (en) * | 2019-09-25 | 2019-12-17 | 闵鑫沛 | integrated vacuum sewage-removing treatment equipment |
| CN112387005B (en) * | 2020-11-09 | 2021-06-18 | 自然资源部天津海水淡化与综合利用研究所 | A kind of submersible self-priming filter head and working method of micro desalination machine |
| CN112661319A (en) * | 2021-03-17 | 2021-04-16 | 潍坊利金机械设备有限公司 | Sewage pretreatment is with transporting soil pick-up car |
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