CN103894850A - Automatic turning clamp saving space - Google Patents
Automatic turning clamp saving space Download PDFInfo
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- CN103894850A CN103894850A CN201410102685.0A CN201410102685A CN103894850A CN 103894850 A CN103894850 A CN 103894850A CN 201410102685 A CN201410102685 A CN 201410102685A CN 103894850 A CN103894850 A CN 103894850A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明公开了一种节省空间式自动翻转夹具,它包括支撑座(1)、翻转框架(2)、压紧框架(3)、支撑板(4)、上层驱动气缸(11)、下层驱动气缸(12)和旋转电机(13),翻转框架(2)旋转安装于支撑板(4)的支板(5)的轴孔内,压紧框架(3)安装于翻转框架(2)的上表面,每个通孔(10)内均安装有一个支撑板(4),位于同一支板的同一高度的支撑板(4)的末端通过连接板连接为一体,连接板连接驱动气缸,旋转电机(13)的输出轴与转轴(6)连接传动。本发明的有益效果是:结构简单,操作方便,能够对工件两面加工,提高加工效率,能够实现装夹后工件自动旋转定位,自动化程度高。
The invention discloses a space-saving automatic turning fixture, which comprises a support seat (1), a turning frame (2), a pressing frame (3), a supporting plate (4), an upper driving cylinder (11), and a lower driving cylinder (12) and the rotating motor (13), the overturning frame (2) is rotatably installed in the shaft hole of the support plate (5) of the support plate (4), and the compression frame (3) is installed on the upper surface of the overturning frame (2) , a support plate (4) is installed in each through hole (10), and the ends of the support plates (4) located at the same height of the same support plate are connected as a whole through the connecting plate, and the connecting plate is connected with the drive cylinder, the rotating motor ( 13) The output shaft is connected to the rotating shaft (6) for transmission. The beneficial effects of the invention are: simple structure, convenient operation, can process both sides of the workpiece, improve processing efficiency, can realize automatic rotation and positioning of the workpiece after clamping, and has a high degree of automation.
Description
技术领域 technical field
本发明涉及机床辅助夹具技术领域,特别是一种节省空间式自动翻转夹具。 The invention relates to the technical field of machine tool auxiliary fixtures, in particular to a space-saving automatic flipping fixture.
背景技术 Background technique
车床加工产品通常是加工一面之后再次装夹加工另一面,或加工一定角度的产品都是用工装按照角度定位装夹,通过夹具实现角度车加工,按照顺序进行加工,通常都是分多次装夹加工完成一个零件,往往大批量生产中一个产品要在几台机床上实现。对于小批量产品通常先加工一面,再加工另一面,加工效率比较低,每个面都要装夹一次,容易产生夹伤缺陷,对于目前多种小批量生产的竞争环境,许多企业越来越重视工序的集中,功能夹具的应用越来越紧迫。 Lathe processing products are usually processed on one side and clamped again to process the other side, or products with a certain angle are positioned and clamped by tooling according to the angle, and the angle turning is realized through the fixture, and the processing is carried out in sequence, usually in multiple installments Clamping completes a part, and often a product in mass production needs to be realized on several machine tools. For small-batch products, one side is usually processed first, and then the other side is processed. The processing efficiency is relatively low. Emphasis on the concentration of processes, the application of functional fixtures is becoming more and more urgent.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的缺点,提供一种结构简单、自动化程度高、提高加工效率的节省空间式自动翻转夹具。 The object of the present invention is to overcome the disadvantages of the prior art, and provide a space-saving automatic flip fixture with simple structure, high degree of automation and improved processing efficiency.
本发明的目的通过以下技术方案来实现:一种节省空间式自动翻转夹具,它包括支撑座、翻转框架、压紧框架、支撑板、上层驱动气缸、下层驱动气缸和旋转电机,支撑座的上部设置有两个平行设置的支板,翻转框架设置于两个支板之间,翻转框架靠近两个支板的边缘上均设置有一个转轴,两个支板上均设置有一个与转轴配合的轴孔,翻转框架上的两个转轴均旋转安装于对应侧的支板的轴孔内,翻转框架的上表面设置有容置槽,压紧框架安装于翻转框架的上表面,且压紧框架与翻转框架通过螺钉连接固定,压紧框架的下表面设置有容置槽,翻转框架和压紧框架的中心部均为连通容置腔的中心孔,两个支板上对称设置有通孔,通孔的形状与支撑板的截面相配合,每个支板上均设置有上下两排通孔,且每排通孔包括至少两个分设于转轴两侧的通孔,位于上排的通孔的顶面与压紧框架水平位于翻转框架上方时翻转框架的下表面相平齐,位于下排的通孔的顶面与压紧框架水平位于翻转框架下方时压紧框架的上表面相平齐,支撑板的数量与每排通孔的通孔数量相等,每个通孔内均安装有一个支撑板,支撑板的前端穿入对应的通孔内,位于同一支板的同一高度的支撑板的末端通过一个连接板连接为一体,每个连接板均连接有一个驱动支撑板沿通孔滑动的驱动气缸,所述的上层驱动气缸的活塞杆与位于上排的连接板A连接,下层驱动气缸的活塞杆与位于下排的连接板B连接,旋转电机固定安装于电机安装板上,电机安装板与支撑座固定连接,旋转电机的输出轴通过传动装置与翻转框架一侧的转轴连接传动。 The purpose of the present invention is achieved through the following technical solutions: a space-saving automatic flip fixture, which includes a support seat, a flip frame, a pressing frame, a support plate, an upper drive cylinder, a lower drive cylinder and a rotary motor, and the upper part of the support seat There are two supporting plates arranged in parallel, the flipping frame is arranged between the two supporting plates, a rotating shaft is arranged on the edge of the turning frame close to the two supporting plates, and a rotating shaft is arranged on the two supporting plates. Shaft holes, the two rotating shafts on the overturning frame are rotatably installed in the shaft holes of the support plate on the corresponding side, the upper surface of the overturning frame is provided with accommodating grooves, the pressing frame is installed on the upper surface of the overturning frame, and the pressing frame It is connected and fixed with the overturning frame by screws, and the lower surface of the compression frame is provided with accommodating grooves. The central parts of the overturning frame and the compression frame are both connected to the central hole of the accommodating cavity, and through holes are symmetrically arranged on the two support plates. The shape of the through hole matches the cross-section of the support plate. Each support plate is provided with two rows of through holes, and each row of through holes includes at least two through holes located on both sides of the rotating shaft. The through holes in the upper row The top surface of the top surface is flush with the lower surface of the flip frame when the compression frame is horizontally above the flip frame, and the top surface of the through holes in the lower row is flush with the upper surface of the compression frame when the compression frame is horizontally located below the flip frame , the number of support plates is equal to the number of through holes in each row of through holes, a support plate is installed in each through hole, the front end of the support plate penetrates into the corresponding through hole, and the support plates at the same height of the same support plate The end of each connecting plate is connected as a whole through a connecting plate, and each connecting plate is connected with a driving cylinder that drives the support plate to slide along the through hole. The piston rod of the cylinder is connected to the connecting plate B located in the lower row, the rotating motor is fixedly installed on the motor mounting plate, the motor mounting plate is fixedly connected to the support base, and the output shaft of the rotating motor is connected to the rotating shaft on one side of the flip frame through the transmission device. .
所述的支撑板的截面为矩形。 The section of the support plate is rectangular.
所述每排通孔均包括两个通孔,两个通孔分设于转轴的两侧。 Each row of through holes includes two through holes, and the two through holes are respectively arranged on two sides of the rotating shaft.
本发明具有以下优点:本发明结构简单,操作方便,能够对工件两面加工,提高加工效率。通过翻转框架的旋转,带动与翻转框架固定连接的压紧框架、及被装夹于翻转框架与压紧框架之间的工件绕转轴旋转,通过将支撑板分别安装于上排通孔或下排通孔,实现对工件正面工位支撑固定或反面工位支撑固定。实现了一次装夹便可进行两面加工,减少了装夹误差,避免了加工面的夹伤,提高了工作效率,操作简单。采用旋转电机与驱动气缸,配合控制器,能够实现装夹后工件自动旋转定位,自动化程度高。 The invention has the following advantages: the invention has simple structure, convenient operation, can process both sides of workpieces, and improves the processing efficiency. Through the rotation of the overturning frame, the compression frame fixedly connected with the overturning frame and the workpiece clamped between the overturning frame and the compression frame are driven to rotate around the axis of rotation. The through hole realizes the support and fixation of the front side of the workpiece or the back side of the workpiece. It realizes two-sided processing in one clamping, reduces clamping errors, avoids pinching of the processing surface, improves work efficiency, and is easy to operate. The rotating motor and driving cylinder are used together with the controller to realize the automatic rotation and positioning of the workpiece after clamping, with a high degree of automation.
附图说明 Description of drawings
图1为本发明的结构示意图 Fig. 1 is a structural representation of the present invention
图2 为本发明的支撑座的左视结构示意图 Fig. 2 is the left view structure schematic diagram of support seat of the present invention
图3 为本发明的剖视结构示意图 Fig. 3 is the sectional structure schematic diagram of the present invention
图4 为本发明的翻转框架翻转180°后的剖视结构示意图 Fig. 4 is the cross-sectional structural schematic diagram of the flipping frame of the present invention flipped 180°
图中,1-支撑座,2-翻转框架,3-压紧框架,4-支撑板,5-支板,6-转轴,7-容置槽,8-螺钉,9-中心孔,10-通孔,11-上层驱动气缸,12-下层驱动气缸,13-旋转电机,14-连接板A,15-连接板B。 In the figure, 1-support seat, 2-overturn frame, 3-pressing frame, 4-support plate, 5-support plate, 6-rotating shaft, 7-accommodating groove, 8-screw, 9-center hole, 10- Through hole, 11-upper drive cylinder, 12-lower drive cylinder, 13-rotary motor, 14-connection plate A, 15-connection plate B. the
具体实施方式 Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述: The present invention will be further described below in conjunction with accompanying drawing, protection scope of the present invention is not limited to the following:
如图1、图3所示,一种节省空间式自动翻转夹具,它包括支撑座1、翻转框架2、压紧框架3、支撑板4、上层驱动气缸11、下层驱动气缸12和旋转电机13,如图2所示,支撑座1的上部设置有两个平行设置的支板5,翻转框架2设置于两个支板5之间,翻转框架2靠近两个支板5的边缘上均设置有一个转轴6,两个支板5上均设置有一个与转轴6配合的轴孔,翻转框架2上的两个转轴6均旋转安装于对应侧的支板5的轴孔内,翻转框架2的上表面设置有容置槽7,压紧框架3安装于翻转框架2的上表面,且压紧框架3与翻转框架2通过螺钉8连接固定,压紧框架3的下表面设置有容置槽7,翻转框架2和压紧框架3的中心部均为连通容置腔的中心孔9,两个支板上对称设置有通孔10,通孔10的形状与支撑板4的截面相配合,本实施例中支撑板4的截面为矩形,每个支板上均设置有上下两排通孔10,且每排通孔10包括至少两个分设于转轴6两侧的通孔10,本实施例中每排通孔10均包括两个通孔10,两个通孔10分设于转轴6的两侧,位于上排的通孔10的顶面与压紧框架3水平位于翻转框架2上方时翻转框架2的下表面相平齐,位于下排的通孔10的顶面与压紧框架3水平位于翻转框架2下方时压紧框架3的上表面相平齐,支撑板4的数量与每排通孔10的通孔10数量相等,每个通孔10内均安装有一个支撑板4,支撑板4的前端穿入对应的通孔10内,位于同一支板的同一高度的支撑板4的末端通过一个连接板连接为一体,每个连接板均连接有一个驱动支撑板4沿通孔10滑动的驱动气缸,所述的上层驱动气缸11的活塞杆与位于上排的连接板A14连接,下层驱动气缸12的活塞杆与位于下排的连接板B15连接,旋转电机13固定安装于电机安装板上,电机安装板与支撑座1固定连接,旋转电机13的输出轴通过传动装置与翻转框架2一侧的转轴6连接传动。
As shown in Figures 1 and 3, a space-saving automatic flip fixture includes a
本发明的工作过程如下:如图1、图2、图3所示,旋转电机13通过转轴6驱动翻转框架2旋转至其下表面与上排通孔10的顶面相平齐,然后上层驱动气缸11的活塞杆伸出驱动位于上排的支撑板4插入上排通孔10内,两个支板的上排通孔10内的支撑板4对称伸入支板内侧,翻转框架的下表面的两端分别由对应侧伸入的支撑板4支撑,将工件放置于翻转框架2的容置槽7内,然后将压紧框架3扣合于翻转框架2上,工件上部同样位于压紧框架3的容置槽7内,通过螺钉8连接固定翻转框架2和压紧框架3,从而由压紧框架3和翻转框架2实现对工件的夹紧,此时,加工刀具便可通过压紧框架3的中心对工件的上表面进行加工,上表面加工完毕后,上层驱动气缸11的活塞杆收回,从而撤出两侧的支撑板4,旋转电机13通过转轴6驱动翻转框架2绕转轴6旋转180°,然后下层驱动气缸12的活塞杆伸出驱动位于下排的支撑板4插入下排通孔10内,两个支板的下排通孔10内的支撑板4对称伸入支板内侧,翻转框架的下表面的两端分别由对应侧伸入的支撑板4支撑,从而由支撑板4固定支撑压紧框架3的上表面,如图4所示,此时,加工刀具便可通过翻转框架的中心孔9对工件的下表面进行加工,从而实现了一次装夹便可进行两面加工。本发明通过在每个通孔10内均设置一个支撑板4的结构,缩小了支撑板4的滑动距离,从而减小了驱动气缸活塞杆的运动长度,可以选择长度较小的驱动气缸,进而减小了装置的体积,节省了空间,且支撑板4运行更稳定。
The working process of the present invention is as follows: as shown in Fig. 1, Fig. 2 and Fig. 3, the
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| CN108098405A (en) * | 2017-12-08 | 2018-06-01 | 郑州天舜电子技术有限公司 | A kind of multi-hole drill material fixture |
| CN108672513A (en) * | 2018-05-18 | 2018-10-19 | 曹威 | A kind of aluminium section bar extrusion device of self-feeding |
| CN108931534A (en) * | 2018-05-23 | 2018-12-04 | 苏州江锦自动化科技有限公司 | Two-sided visual detection robot and its detection method |
| CN108931534B (en) * | 2018-05-23 | 2024-02-13 | 苏州江锦自动化科技有限公司 | Double-sided vision detection robot and detection method thereof |
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